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MODEL
G0596-99
INDUSTRIAL BENCH GRINDER
OWNER'S MANUAL
Copyright © JANUAry, 2006 By grizzly iNdUstriAl, iNC. rEVisEd oCtoBEr, 2009 (Bl)
WARNING: NO pORTION Of THIS MANUAL MAy BE REpRODUCED IN ANy SHApE
OR fORM WITHOUT THE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INC.
(For modEls mANUFACtUrEd siNCE 3/06) #pC7907 priNtEd iN tAiWAN
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Table of Contents
Related Manuals for Grizzly G0596-99
Summary of Contents for Grizzly G0596-99
- Page 1 G0596-99 INDUSTRIAL BENCH GRINDER OWNER'S MANUAL Copyright © JANUAry, 2006 By grizzly iNdUstriAl, iNC. rEVisEd oCtoBEr, 2009 (Bl) WARNING: NO pORTION Of THIS MANUAL MAy BE REpRODUCED IN ANy SHApE OR fORM WITHOUT THE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INC.
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Page 3: Table Of Contents
INTRODUCTION ... 2 manual Accuracy ... 2 Contact info ... 2 identification ... 3 machine specfications ... 3 SECTION 1: SAfETy ... 4 safety instructions for machinery ... 4 Additional safety for grinders ... 6 SECTION 2: CIRCUIT REQUIREMENTS ... 7 power Connection ... -
Page 4: Introduction
INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual www.grizzly.com model g0596-99 (mfg. since 3/06) -
Page 5: Identification
28 x 20 x 16" A. lighted Eye shield (to be used WITH safety glasses and face shield) B. grinding Wheel C. tool rest model g0596-99 (mfg. since 3/06) Machine Specfications Model G0596-99 G0597 ⁄ 220V, 1-ph 8.5A 1800 10 x 1 x 1"... -
Page 6: Section 1: Safety
RESPIRATOR WHEN MACHINERY THAT PRODUCES DUST. BEFORE 4. ALWAYS USE HEARING PROTECTION WHEN 5. WEAR PROPER APPAREL. APPROVED 6. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF OPERATING DRUGS OR ALCOHOL. OPERATING MACHINERY. model g0596-99 (mfg. since 3/06) - Page 7 MACHINERY 14. MAINTAIN MACHINERY WITH CARE. 15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. model g0596-99 (mfg. since 3/06) 16. REMOVE CHUCK KEYS OR ADJUSTING TOOLS. 17. DAMAGED MACHINERY. AWAY. 18. DO NOT FORCE MACHINERY.
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Page 8: Additional Safety For Grinders
Use this and other machinery with caution and respect. failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. model g0596-99 (mfg. since 3/06) grinding ⁄ " from the... -
Page 9: Section 2: Circuit Requirements
Circuit size ... 15 Amps g0599 power source ...220V 3-phase g0599 minimum Circuit size ... 15 Amps model g0596-99 (mfg. since 3/06) plug Type With the exception of the g0596, the cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. -
Page 10: Grounding
"s" terminal (see wiring diagram for identification). DO NOT use a static phase converter, as they notoriously damage electrical components. model g0596-99 (mfg. since 3/06) -
Page 11: Section 3: Set Up
#2 ... 1 • Assistant ... 1-2 Unpacking the model g0596-99 was carefully packed when it left our warehouse. if you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. -
Page 12: Inventory
Eye Shields the eye shields on the model g0596-99 may come pre-mounted from the factory. if they do not, attach them at this time with the two phillips head screws provided. -
Page 13: Dust Collection
downward. -
Page 14: Hardware Recognition Chart
Hardware Recognition Chart -12- model g0596-99 (mfg. since 3/06) -
Page 15: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. model g0596-99 (mfg. since 3/06) Grinding Tips the grinder is a safe tool when used properly. -
Page 16: Wheel Care
Note: There may be other numbers inserted that have meaning for a particular type of wheel. Refer to the manufacturer’s technical data for a com- plete explanation. model g0596-99 (mfg. since 3/06) ⁄ " bore. Bond type... -
Page 17: Wheel Inspection
5. tapping locations when performing a ring test. model g0596-99 (mfg. since 3/06) An undamaged wheel will emit a clear metal- lic ring or “ping” sound in each of these spots. A damaged wheel will respond with a dull thud that has no clear tone. -
Page 18: Wheel Replacement
7. Nut removal/tightnening. re-install the wheel guard. run a new wheel for at least one minute while standing clear of the line of rotation. if a wheel does have defects it will generally fail within that time. model g0596-99 (mfg. since 3/06) -
Page 19: Section 5: Accessories
Model H5891— ⁄ Carat Diamond Dresser Model H5892— ⁄ Carat Diamond Dresser h5892 h5891 model g0596-99 (mfg. since 3/06) Model H7834—34 ⁄ " Stand for Industrial Bench Grinders. Model H5944—#0 Wheel Dresser Model H5945—#1 Wheel Dresser Model H5946—#2 Wheel Dresser Model G3446—Accu-Sharp Jigs... -
Page 20: Section 6: Service
1. slow down the rate of movement of the workpiece into wheel. 2. Wheel too soft for the material being ground, select harder bond. 3. replace the wheel. 4. dress the wheel. 5. Consult manufacturer of grinding wheel. model g0596-99 (mfg. since 3/06) -
Page 21: Section 7: Wiring
(570) 546-9663 for assistance BEForE making any changes to the wiring on your machine. Wiring Safety Instructions SHOCK HAZARD. MODIFICATIONS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. model g0596-99 (mfg. since 3/06) WIRE/COMPONENT DAMAGE. MOTOR WIRING. CAPACITORS/INVERTERS. EXPERIENCING DIFFICULTIES. -19-... -
Page 22: G0596 Wiring Diagram
G0596 Wiring Diagram READ ELECTRICAL SAFETY -20- model g0596-99 (mfg. since 3/06) ON PAGE 19! -
Page 23: G0597/G0598 Wiring Diagram
G0597/G0598 Wiring Diagram READ ELECTRICAL SAFETY -21- model g0596-99 (mfg. since 3/06) ON PAGE 19! -
Page 24: G0599 Wiring Diagram
G0599 Wiring Diagram READ ELECTRICAL SAFETY -22- model g0596-99 (mfg. since 3/06) ON PAGE 19! -
Page 25: Section 8: Parts
SECTION 8: pARTS parts Breakdown Main -23- model g0596-99 (mfg. since 3/06) -
Page 26: Parts Breakdown Shield
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -24-... -
Page 27: Parts List G0596-G0597
P0596012-13 KNOB 1/4-20 X 1 12-14 PHTEK33 TAP SCREW 8-32 X 1/4 12-15 PN05 HEX NUT 1/4-20 12-16 P0596012-16 POWER SUPPLY CORD model g0596-99 (mfg. since 3/06) PART # DESCRIPTION 12-17 P0596012-17 LAMP COVER 12-18 P0596012-18 SPECIAL WASHER 12-19 PW08... -
Page 28: Parts List G0598-G0599
FLAT WASHER 3/8 PLW03 LOCK WASHER 3/16 PW06 FLAT WASHER 1/4 PLW04M LOCK WASHER 8MM PLW03 LOCK WASHER 3/16 P0598045 MACHINE ID LABEL (G0598) P0599045 MACHINE ID LABEL (G0599) P0596046 FACE SHIELD LABEL PLABEL-14 ELECTRICITY LABEL model g0596-99 (mfg. since 3/06) - Page 29 The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...
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Page 31: Warranty And Returns
WARRANTy AND RETURNS... - Page 32 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...