Chapter 4: Mechanical Considerations; Overview; Materials; Hdk Mechanical Files - Psion EP10 User Manual

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4.1

Overview

This chapter describes the physical aspects of manufacturing and mounting peripherals to the base of
the EP10.
4.2

Materials

The EP10 snap-modules manufactured by Psion are manufactured using ABS + PC CX7240, and the textur-
ing is VDI27. We recommend using a similar material for your peripherals.
4.3

HDK Mechanical Files

The Hardware Development Kit provides the following mechanical models and drawings:
4.3.1
3D Files
STEP files provide 3D models of the EP10 and snap modules for viewing with CAD software. These models
give the exact forms and dimensions of the components so that peripherals can be designed to fit the
EP10 precisely.
Table 4.1
3D Files
3D step file of the EP10 housing
3D step file of the EP10 DE9 RS-232 snap module
3D step file of the EP10 USB snap module
4.3.2
2D Files
PDF files provide 2D drawings of the surfaces and attachment points of the EP10 and snap modules. The
drawings show the exact locations and relative positions of screw mountings, etc.
Table 4.2
2D Files
2D pdf drawing of the EP10 front casing
2D pdf drawing of the EP10 rear casing
2D pdf drawing of the EP10 DE9 RS-232 snap module lower casing
2D pdf drawing of the EP10 DE9 RS-232 snap module upper casing
2D pdf drawing of the left latch for an EP10 snap module
2D pdf drawing of the right latch for an EP10 snap module
2D pdf drawing of the EP10 USB snap module lower casing
2D pdf drawing of the EP10 USB snap module upper casing
4.4

Peripheral Design

4.4.1

Physical Design Considerations

Custom EP10 peripherals connect through the docking connector on the base of the unit. Whether this pe-
ripheral uses a "snap module"-type design that attaches to the unit and travels with it, or a "desktop
dock"-type design, in which the EP10 will remain at rest, there are a few important points to bear in mind
when designing your peripheral.
There are no threaded inserts for screws in the EP10 to secure the peripheral. However, there is a small
cavity on both sides of the EP10 for spring-mounted catches to latch on to. Your peripheral should include
Description
Description

Chapter 4: Mechanical Considerations

Filename
EP10.stp
Serial_SnapOn.stp
USB_SnapOn.stp
Filename
EP10_Case_Front.pdf
EP10_Case_Rear.pdf
Serial_SnapOn_Lower.pdf
Serial_SnapOn_Upper.pdf
Snap_On_Latch_Left.pdf
Snap_On_Latch_Right.pdf
USB_SnapOn_Lower.pdf
USB_SnapOn_Upper.pdf
Psion EP10 HDK User Manual
Overview
31

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