AccuTemp EGD Series S/N 7547 Installation & Owner's Manual

Electric griddle

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ELECTRIC GRIDDLE

INSTALLATION & OWNERS MANUAL
Serial Number:
Model:
Install Date:
MP5004-1202
AccuTemp Products, Inc. · 8415 North Clinton Park · Fort Wayne, IN 46825 ·800 210-5907 · accutemp.net

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Summary of Contents for AccuTemp EGD Series S/N 7547

  • Page 1: Electric Griddle

    ELECTRIC GRIDDLE INSTALLATION & OWNERS MANUAL Serial Number: Model: Install Date: MP5004-1202 AccuTemp Products, Inc. · 8415 North Clinton Park · Fort Wayne, IN 46825 ·800 210-5907 · accutemp.net...
  • Page 2: Table Of Contents

    Parts - Commercial 30-34 Parts-Military 35-40 Model EGF Schematics 41-45 Model EGD Schematics 46-48 Warranty This manual is for AccuSteam Griddles Starting with: Model EGD Series S/N 7547 Model EGF Series S/N 7642 Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 1...
  • Page 3: Startup Form

    Complete the startup checklist on page 2 of this manual. Mail, fax or email the warranty registration card and startup form to AccuTemp™. If you have any questions please contact our technical service group. They are available 7 days a week from 7:00 am to 7:00 pm EST.
  • Page 4 Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 3...
  • Page 5: Document History

    DOCUMENT HISTORY Current revision: – Prior revision: None Date: 8/4/05 Date: None Change Initial release. _______________________________________________________________________ Current revision: Prior revision: – Date: 8/16/05 Date: 8/4/05 Change Added pages 26, 28 – 30, and 34 – 36; Renumbered pages as necessary. _______________________________________________________________________ Current revision: Prior revision:...
  • Page 6 DOCUMENT HISTORY (cont.) Current revision: Prior revision: Date: 12/29/05 Date: 11/10/05 Page Change Added page ii; Modified pages 18, 19, 22 – 24, 33, and 34. _______________________________________________________________________ Current revision: MP5004-0811 Prior revision: Date: 12/29/05 Date: 11/10/05 Page Change Added page ii; Modified pages 18, 19, 22 – 24, 33, and 34. Current revision: MP5004-1412 Prior revision:...
  • Page 7: Safety Warnings Definition

    SAFETY WARNINGS SYMBOL DEFINITIONS Symbols are used to attract your attention to possible dangers. They are only effective if the operator uses proper accident prevention measures. Some of the symbols are boxed text, while other maybe just picture icons. Please give this information the respect they deserve for safe operation.
  • Page 8 SAFETY WARNINGS (cont.) SYMBOL ICONS Below are definitions of symbol icons used in this manual: ALERT – Notifies the reader of an important message/warning, usually a safety related message. INFORMATION – Notifies the reader of important information that may or may not be safety-related.
  • Page 9 4 1/2" Feet Standard [114] Grease Pan 22 3/4" [578] Griddle Width Dim leg-to-leg Bullet Feet Footprint 2 5/8” 24” 20” RIGHT SIDE VIEW [66] 36” 32” 48” 44” AccuTemp Products, Inc. Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 8...
  • Page 10 Grease Pan [709] 36 1/8" 40 7/16" [918] [1028] (Cooking Height) Stand With Casters Griddle Width Dim leg-to-leg 24” 20” 36” 32” 48” 44” 22 3/4” [578] Leg-to-Leg Footprint AccuTemp Products, Inc. Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 9...
  • Page 11 See Note 2 1.625 - 4.125" [41 - 105mm] 8.87 - 11.0" [225 - 279mm] 6.50" See Note 2 [165mm] 1.31" [33]mm 0" - 1.0" 35.50" [0 - 25mm] [902mm] Accu-Steam™ Installation and Owners Manial MM5207-0912 MP5004-1202 PAGE 10 AccuTemp Products, Inc.
  • Page 12: Introduction

    THEORY OF OPERATION INTRODUCTION The ACCU-STEAM™ griddle is constructed and uses technology like no other griddle in the world. The diagram below is a cross-sectional view of the griddle. The griddle cooking surface is the top of a chamber in which we have produced a unique environment. Welded stainless steel reinforcement studs connect the chamber top to the chamber bottom.
  • Page 13: Installation Instructions

    ELECTRIC TABLE TOP & STAND MODEL EGF SERIES INSTALLATION INSTRUCTIONS Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 12...
  • Page 14 ACCUTEMP STAND If on an AccuTemp™ stand with casters, ensure that the floor surface is level and place the two locking casters to the “on” position and follow the leveling instructions to verify the the appliance is level.
  • Page 15 Electrical requirements are listed on the data plate located on the right side of the unit, near the front. All standard AccuTemp griddles are supplied with a 6ft (1.83m) cord and the appropriate UL listed plug. Please note, that the plug is rated for 250VAC. This plug is commonly used for both 208VAC and 240VAC installations.
  • Page 16 This appliance is heavy. For safe handling, the installer should obtain help as needed or employ appropriate material handling equipment to remove the appliance from the skid and move into the final destination. NOTE Any in field modifications made without written authorization from AccuTemp™ will void all warranties Accu-Steam™ Installation and Owners Manial MP5004-1202...
  • Page 17: Installation Model Egd

    INSTALLATION MODEL EGD Fig. 1 Introduction It is highly recommended that a survey of the kitchen site be conducted to determine the requirements for the installation. Electrical supply, counter space as well as counter arrangement are critical to the choice of Drop-In-Griddle options. The Drop-In-Griddle is available in many options to accommodate size, control panel arrangements and supply voltage.
  • Page 18 INSTALLATION (cont.) MODEL EGD ELECTRICAL SUPPLY The A  griddle has been designed, manufactured and tested to meet or TEAM exceed the demanding standards of safety set forth by Underwriters Laboratories, Inc. To ensure that this high level of safety is maintained in your installation, it is important that you read and understand the following information before attempting install your griddle.
  • Page 19 INSTALLATION (cont.) MODEL EGD GETTING STARTED Please read and comprehend all instructions and manuals provided with each Drop- In-Griddle. Read and understand all safety warnings and operator instructions for all powered tools required to complete the installation of the Drop-In-Griddle. Disconnect all power from house supply connection boxes at the appropriate fuse panel and label the breakers “In service”.
  • Page 20 INSTALLATION DROP-IN GRIDDLE (cont.) MODEL EGD 1. Inspect the griddle packaging to ensure there are no missing components. 2. Complete the appropriate power disconnection procedures for existing equipment or local power junction boxes. 3. Clean surfaces with grease solvents and dry off with clean rags or sponges. 4.
  • Page 21 INSTALLATION DROP-IN GRIDDLE (cont.) MODEL EGD INSTALLATION PROCEDURE 5. The dimensional relationship between the griddle module mounting flange and the control panel module is shown in Figure 3. The griddle module mounting flange overlaps the countertop cutout by 0.50 inches on all four sides. Mark the griddle module cutout on the countertop such that the front edge of the griddle module is 0.73 inches –...
  • Page 22 INSTALLATION DROP-IN GRIDDLE (cont.) MODEL EGD 10. Install the grease trough hanger brackets onto the bottom side of the griddle using (2) #10-24 X ½ inch Phillips round head machine screws and (2) 5/16-18 X ¾ inch carriage head bolts with (2) 5/16 inch lock washers and (2) 5/16-18 nuts (see drawing AT2A-3044, sheet 6).
  • Page 23: Operation

    OPERATION MODEL EGD & EGF Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 22...
  • Page 24 OPERATION SEASONING It is recommended that you clean your A ™ griddle thoroughly before turning your TEAM unit on. To clean the griddle surface, just simply wash the cooking surface down with a solution of mild soap and water, and then rinse thoroughly with clean water. Once the cooking surface has been cleaned, set the thermostat to 200°F (93°C), turn the griddle power switch to the “On”...
  • Page 25 The pan should be checked periodically and emptied as necessary to prevent an overflow or WWW.AccuTemp.Net dangerous condition. AccuTemp Products, Inc. Voice: 800 480-0415 • Fax: 260 493-8914 NOTE Never leave a chorine sanitizer in contact with stainless steel longer than 10 minutes. Any longer and corrison could occur.
  • Page 26: Cleaning

    CLEANING MODEL EGD & EGF Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 25...
  • Page 27 DAILY CLEANING Cleaning during the work shift can be performed with a sharp scraper. When heavy cleaning at the end of a shift or periodically as needed, the following is recommended: • Turn the griddle off and allow it to cool to between 220°F and 240°F (104°F and 116°C).
  • Page 28 SERVICE & TROUBLESHOOTING MODEL EGD & EGF Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 27...
  • Page 29: Service And Troubleshooting

    There are no user-serviceable parts. To prevent electrical shock do not open the access panel covers. WARNING Use of any replacement parts other than those supplied by AccuTemp ™ can cause injury to the operator or damage the appliance and voids all warranties NOTE Service should be completed by Accutemp™...
  • Page 30 Be prepared to supply the serial number, address, location phone and contact for the location. Be prepared to complete a few simple tasks to help evaluate the problem. If the problem requires service at the location the AccuTemp™ Technical Service group will dispatch the nearest authorized service agent.
  • Page 31: Parts Commercial

    PARTS COMMERCIAL Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 30...
  • Page 32 COMMERCIAL MODEL EGF 29 30       ITEM NUMBER PART NUMBER DESCRIPTION AT0E-1800-5 INDICATOR LAMP RED 250V AT0E-1800-4 INDICATOR LAMP GREEN 250V AT0E-3336-1 OPERATOR, AB ROTARY SWITCH AT0F-1046-31030 SCREW,#8-32 X 3/8 PHLP TRUSS HEAD AT0E-3336-1 OPERATOR, AB ROTARY SWITCH AT0F-3371-1 NUT ROTARY SHAFT SEAL AT0E-3189-1...
  • Page 33 COMMERCIAL MODEL EGF ITEM NUMBER PART NUMBER DESCRIPTION AT2A-3032-3 4” LEG ASSEMBLY, FLANGE, OPTIONAL 22.1 AT2A-3032-1 4” LEG ASSEMBLY, STANDARD (NOT SHOWN) 22.2 AT2A-3032-2 8” LEG ASSEMBLY, OPTIONAL (NOT SHOWN) AT0F-2875-51062 SCREW, 1/4-20UNC x3/4 HEX HEAD MACHINE AT0E-1587-1 3 POLE CONTACTOR AT0F-2755-41040 SCREW, #10-24UNC X1/2 PHILPS ROUND HEAD MACHINE AT0F-1046-31030...
  • Page 34 AT2A-3189 - ASSEMBLY, ELECTRIC CONTROL PANEL ITEM NUMBER PART NUMBER DESCRIPTION AT2A-3243-1 ASSY, EG CONTROL PANEL WELDMENT AT0E-3336-1 OPERATOR, AB ROTARY SWITCH AT0E-3339-1 MOUNTING LATCH AT0E-3338-1 CONTACT BLOCK AT0E-2559-7 TEMPERATURE CONTROLLER AT0E-1455-2 KNOB FOR D SHAFT AT0E-1800-4 INDICATOR LAMP GRN NEON 250V AT0E-1800-5 INDICATOR LAMP RED NEON 250V AT0E-2715-3...
  • Page 35 AT2A-2916-1- HIGH LIMIT OVERTEMP ASSEMBLY ITEM NUMBER PART NUMBER DESCRIPTION AT2M-2861-1 WIRE ROD, OVERTEMP AT2M-2860-1 SOLDER WASHER OVERTEMP AT0F-1367-1 WASHER, TYPE A AT2H-1365-1 COMPRESSION SPRING AT2M-1558-1 BRACKET SWITCH LEFT HAND AT2H-1640-1 EXTENSION SPRING AT2E-1639-1 MICROSWITCH AT0F-2691-21002 NUT, #6-32 NYLOC AT0F-1052-51002 WASHER 1/4 TYPE B PLAIN ZINC PLATED AT0F-2755-21102 SCREW, #6-32UNC X 1 1/4 PHILI ROUND HEAD...
  • Page 36: Parts-Military

    PARTS MILITARY Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 35...
  • Page 37 MODELS EGF4403B3605-T3 EGF4803B3605-T3 ITEM NUMBER PART NUMBER DESCRIPTION 1.1.2 AT2A-2185 WELD ASSY, CHAMBER AT2M-1021-1 PANEL, EGF ACCESS POWER TERMINAL AT2G-1022 GASKET PANEL ACCESS POWER TERMINAL, EG AT2A-3189-1 ASSY, EXT THERM CONTROL PANEL AT0E-3336-1 OPERATOR, AB ROTARY SWITCH AT0H-1455-2 KNOB FOR D SHAFT AT0E-2559-7 TEMPERTURE CONTROLLER AT0E-1800-4...
  • Page 38 MODELS EGF4403B3605-T3 EGF4803B3605-T3 ITEM NUMBER PART NUMBER DESCRIPTION AT2A-2552-2 ASSY, BAFFLED LOCKING GREASE TRAY 19.1 AT0F-1046-41040 SCREW, #10-24X 1/2 PHLP TRUSS HEAD 19.2 AT2M-2551-2 GREASE TRAY FACE PLATE 19.3 AT2M-3008-1 LEVER, GREASE PAN 19.4 AT0F-3012-1 SPACER, ROUND 19.5 AT0F-1052-43010 WASHER, # 10 TYPE B CUSTOM 19.6 AT0F-1922-40000 WASHER, #10 SS HELICAL SPRING LOCK...
  • Page 39 MODELS EGF4403B3605-T3 EGF4803B3605-T3 ITEM NUMBER PART NUMBER DESCRIPTION AT2M-3103-1 CHASSIS, RELAY ENCLOSURE AT2M-3104-1 COVER RELAY ENCLOSURE AT0H-2576-1 GROMMET, 7/8 NYLON AT0E-2206-3 HEAT SINK, 3.43” LONG AT0E-2296-1 PAD, SSR HEAT SINK AT0E-2059-3 RELAY SOLID STATE AT0A-3111-1 CONTROL INPUT HARNESS AT0A-3111-2 CONTROL INPUT HARNESS AT0A-3112-4 ASSY, HARNESS AT0A-3112-3...
  • Page 40 AT2A-3189 - ASSEMBLY, ELECTRIC CONTROL PANEL ITEM NUMBER PART NUMBER DESCRIPTION AT2A-3243-1 ASSY, EG CONTROL PANEL WELDMENT AT0E-3336-1 OPERATOR, AB ROTARY SWITCH AT0E-3339-1 MOUNTING LATCH AT0E-3338-1 CONTACT BLOCK AT0E-2559-7 TEMPERATURE CONTROLLER AT0E-1455-2 KNOB FOR D SHAFT AT0E-1800-4 INDICATOR LAMP GRN NEON 250V AT0E-1800-5 INDICATOR LAMP RED NEON 250V AT0E-2715-3...
  • Page 41 AT2A-2916-1- HIGH LIMIT OVERTEMP ASSEMBLY ITEM NUMBER PART NUMBER DESCRIPTION AT2M-2861-1 WIRE ROD, OVERTEMP AT2M-2860-1 SOLDER WASHER OVERTEMP AT0F-1367-1 WASHER, TYPE A AT2H-1365-1 COMPRESSION SPRING AT2M-1558-1 BRACKET SWITCH LEFT HAND AT2H-1640-1 EXTENSION SPRING AT2E-1639-1 MICROSWITCH AT0F-2691-21002 NUT, #6-32 NYLOC AT0F-1052-51002 WASHER 1/4 TYPE B PLAIN ZINC PLATED AT0F-2755-21102 SCREW, #6-32UNC X 1 1/4 PHILIOS ROUND HEAD MACHINE...
  • Page 42: Model Egf Schematics

    ACCUSTEAM ELECTRIC SERIES SCHEMATICS MODEL EGF Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 41...
  • Page 43 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 208/240V 3 PHASE                                ...
  • Page 44 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 240V SINGLE PHASE                               AT2T-3640-2 REV A ...
  • Page 45 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 380V-435V 5 WIRE                                ...
  • Page 46 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 440V/480V 3-PHASE                                 ...
  • Page 47 ACCUSTEAM ELECTRIC SERIES SCHEMATICS MODEL EGD Accu-Steam™ Installation and Owners Manial MP5004-1202 PAGE 46...
  • Page 48 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGD 440V/480V 3-PHASE WYE AT0E-2736-5 PRTD AT2E-1587-4 RLY 1 SSR 1 SSR 2 AT0E-2736-8 FINAL SELECTION OF PRIMARY VOLTAGE TO BE MADE IN FINAL ASSEMBLY AT0E-2662-5 480V 440V N.C. 240V 3AG .5A 208V AT0A-2758-1 N.O. AT0E-2731-1 O.T.
  • Page 49 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGD 208/240V 3 PHASE AT0E-2736-5 PRTD AT2E-1587-4 RLY 1 SSR 1 SSR 2 AT0E-2736-8 FINAL SELECTION OF PRIMARY VOLTAGE TO BE MADE IN FINAL ASSEMBLY AT0E-2662-5 480V 440V N.C. 240V 3AG .5A 208V AT0A-2758-1 N.O. AT0E-2731-1 O.T.
  • Page 50: Limited Warranty

    (100 miles round trip), but does not include post start-up assistance or training, tightening of loose fittings or external electrical connections, minor adjustments, maintenance, gaskets or cleaning. AccuTemp will not reimburse the expense of labor required to replace parts after the expiration of the warranty period.

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