For residential use only. Do not use for commercial cooking. WARNING Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2 • 463244004...
So the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and may also have other rights which vary from state to state. 463244004 • 3...
PARTS LIST – Model No. 463244004 Key Qty Description Part # Key Qty Description Part # Grill Lid Assembly ....80000500 Side Shelf Assembly ... . . 80000827 Lid Insert.
PARTS DIAGRAM – Model No. 463244004 463244004 • 5...
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NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. ASSEMBLY – Model No. 463244004 First , remove door brace from rear legs. Place door Door brace brace onto front legs as shown.
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Secure grill head to leg braces using four 1/4-20x3/4” screws (AAA) lock washers (BBB) , and flat washers (CCC) . Screws must be attached from inside of grill head into brace. Do not fully tighten screws until side shelf and sideburner shelf are assembled. 463244004 • 7...
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Secure shelf brackets to cart legs using one 1/4-20x3/4” screw (AAA) 7mm lock washer (BBB) , and flat washer (CCC) on each bracket. Fully tighten screws inside grill bottom at this time. CAUTION SHARP EDGES! Wear gloves if necessary. Repeat on front bracket 8 • 463244004...
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Secure burner to bracket with two #10-24x3/8” screws (DDD) 5mm lock washers (EEE) Sideburner flat washers (FFF) See illustration below for correct burner-to-valve engagement Valve should be in center hole in burner tube. Correct in hole burner-to-valve engagement 463244004 • 9...
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Place brass top on sideburner, then place sideburner grate onto shelf. Valve clip Sideburner ignitor wire Place flametamers (3) over burners by inserting tabs into slots in front of firebox. Opposite ends of flametamers rest on pins in back of firebox. 10 • 463244004...
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Side-to-side wires on bottom. Deep Dish Griddle To assemble SwingAway, first insert pivot wire into holes in side of grill lid. Pivot wire Second, insert leg wires into holes in sides of grill bottom. 463244004 • 11...
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Press pin on door top CAUTION SHARP EDGES! Wear gloves if necessary. Slide condiment baskets into brackets on back of both doors. Smaller basket on left door, larger basket on right door. 12 • 463244004...
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Hang the match-lighting sticks and chains from the small hooks on the left and right side panels. Slide grease tray into back of grill. Make sure drain hole is on left side 463244004 • 13...
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Grease receptacle Remove screws and washers from ends of towel bars. Insert screws from beneath shelf, through shelf holes and into ends of towel bar. Repeat procedure on sideburner shelf. Lock Flat washer washer 14 • 463244004...
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LP tank. Read “ Connecting Regulator to the LP Tank ” in the Use and Care section of this manual. NOTE: Doors not shown for clarity. Regulator and hose Hose must pass UNDER Bracket hose bracket. 463244004 • 15...
Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. – AA Battery 16 • 463244004...
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Never leave an LP tank inside a vehicle which may become overheated by the sun. • Do not store an LP tank in an area where children play. 463244004 • 17...
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LP tank valve so as not to cross-thread the connection. Nipple has to be centered into the LP tank valve. WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! 18 • 463244004...
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Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at 1-800-241-7548 (U.S.) or 1-800-387-6057 (CANADA). Always close LP tank valve after performing leak test by turning hand wheel clockwise. 463244004 • 19...
• Always close LP tank valve and remove coupling nut To ignite left burner, turn left knob to HI. before moving LP tank from specified operation To ignite right burner, turn right knob to HI. position. Lighting instructions continued on next page. 20 • 463244004...
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To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. 463244004 • 21...
• Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “ Cleaning the Burner Assembly ” instructions before starting grill. 22 • 463244004...
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When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot. 2 Burner Cooking Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking. 463244004 • 23...
• Turn knobs to OFF. Clean burner and/or burner tubes. (fire in burner tube(s)). Unable to fill LP tank. • Some dealers have older fill nozzles • The worn nozzles don't have enough "bite" to engage the valve. Try with worn threads. a second LP dealer. 24 • 463244004...
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• Electrodes are wet. • Has moisture accumulated • Use paper towel to remove moisture. on electrode and/or in burner ports? • Electrodes cracked or • Inspect electrodes for • Replace cracked or broken electrodes. broken “sparks at cracks. crack”. 463244004 • 25...
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