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Manuals
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Thermal Arc Manuals
Welding System
Viking 210GM
Operating manual
Thermal Arc Viking 210GM Operating Manual
Cv/dc mig power supplies
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Notes, Cautions and Warnings
Important Safety Precautions
Publications
Note, Attention Et Avertissement
Precautions de Securite Importantes
Documents de Reference
Statement of Warranty
2 General Information
Safety
Protective Filter Lenses
Welding Protection
User Responsibility
Duty Cycle
3 Specifications
MIG Torch Specifications
Table 1 - Filter Lens Size Verses Welding Current
Figure 1 - Viking Duty Cycle Curves
Machine Specifications
Wire Drive Specifications
Power Supply Contents
Optional Accessories
4 Installation Recommendations
Environment
Location
Ventilation
Mains Supply Voltage Requirements
Alternative Mains Supply Voltages
Table 2 - Factory Fitted Mains Supply Leads Fitted to the Viking Power Sources
Table 3 - Mains Supply Lead Sizes for Alternative Mains Supply Voltages
5 Set up for Compact Vikings
Figure 2 - Voltage Settings for Viking 210GM & 250GM
6 Welding Guide Viking 210Gm
7 Welding Guide Viking 250Gm
8 Power Source Controls, Indicators and Features
Indicator Light
Standby/Coarse Voltage Control Switch and Fine Voltage Control Switch
Digital Ammeter and Voltmeter (Optional)
Figure 3 - Compact Viking Controls
Figure 4 - Remote Viking Controls
Figure 5 - Examples of the Digital Read Outs
Torch Polarity Lead (Compact Models Only)
Positive and Negative Welding Terminals
Wirefeeder Control Socket (Remote Wirefeeder Models Only)
Thermal Overload
Choice of Inductance Setting (Viking 210GM & 250GM Only)
Wirespeed Control (Compact Models Only)
Spot Timer (Compact Models Only)
Dwell Timer (Compact Models Only)
Mode Selector Switch (Compact Models Only)
Wirefeeder Drive Roller Pressure Adjustment (Compact Models Only)
Wire Reel Brake (Compact Models Only)
9 TWECO MIG TORCH (Cat No: 10-6105 Where Supplied)
Introduction
MIG Torch Components
Table 4 - Mig Torch Components
Figure 6 - Exploded View of MIG Torch
Torch Consumable Parts
Table 5 - Mig Torch Gas Diffusers
Table 6 - Mig Torch Contact Tips
Table 7 - Mig Torch Nozzles
Table 8 - Mig Torch Conduits
Installing a New Wire Conduit
Figure 7 - Conduit Trim Length
MIG Torch Maintenance
10 Basic Welding Technique
Setting of the Power Source
Position of MIG Torch
Distance from the MIG Torch Nozzle to the Work Piece
Travel Speed
Electrode Wire Size Selection
Figure 8 - MIG Torch Angle
Stitch Welding Operation
Table 9 - 0.9Mm (.035")/1.2Mm (.045") Wire Deposition Rate
Figure 9 - Wire Penetration Comparison
Spot Welding Operation
11 Routine Maintenance & Inspection
Improved Current Accuracy Calibration Procedure for the Digital Meter
12 Basic Troubleshooting
Solving Problems Beyond the Welding Terminals
Welding Problems
Power Source Problems
Key Spare Parts
13 Volt/Amp Graphs
Figure 10 - Volt/Amp Curves of the Viking 210
Figure 11 - Volt/Amp Curves of the Viking 250
14 Viking 210Gm Circuit Diagram
15 Viking 250Gm Circuit Diagram
16 Printed Circuit Board Circuit Diagram (Cat No: 10-6100)
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VIKING WELDER
Models 210/250GM CV/DC
MIG Power Supplies
Operating Manual
First Edition
Manual No. 0-2538
July 1996
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Viking 250gm
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