Table of Contents
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MODEL 08401506
THIS GRILL IS FOR OUTDOOR USE ONLY.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance
and immediately call your gas supplier or fire
department.
Failure to follow these instructions could result in
fire or explosion, which could cause property
damage, personal injury or death.
•
To installer or person assembling grill: leave this
manual with grill for future reference.
•
To consumer: keep this manual for future
reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
© 2008 Char-Broil, LLC
• Columbus, GA 31902 •
®
Printed in China
• Assembly Instructions © 2008
Owner's Manual
Assembly, Operation, Use and Care
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10ft (3m) of
any structure, combustible material or other gas
cylinder.
3. Never operate this appliance within 25 ft (7.5 m)
of any flammable liquid.
4. If a fire should occur, keep away from the
appliance and immediately call your fire
department.
Failure to follow these instructions could result in
fire, explosion or burn hazard, which could cause
property damage, personal injury or death.
1-800-435-5194
.
08401506 42804454 10-30-08
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Table of Contents
Troubleshooting
Related Manuals for Char-Broil 8401506
Summary of Contents for Char-Broil 8401506
- Page 1 If you have questions or need assistance during assembly, please call 1-800-435-5194 To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 08401506 42804454 10-30-08 © 2008 Char-Broil, LLC • Columbus, GA 31902 • Printed in China...
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Page 2: For Your Safety
Installation Safety Precautions CAUTION • This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be used. Replacement parts must be those specified by the manufacturer. Some parts may contain sharp edges – especially • Grill installation must conform with local codes, or in their as noted in the manual! Wear protective gloves if absence with National Fuel Gas Code, ANSI Z223.1 / necessary. -
Page 3: Table Of Contents
For Your Safety ........2 WARNING Grill Service Center. -
Page 4: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 5: Use And Care
Use and Care LP (Liquefied Petroleum Gas) WARNING • Is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. For Safe Use of Your Grill and to Avoid Serious •... - Page 6 DANGER WARNING Turn controls OFF and disconnect cylinder when not • NEVER store a spare cylinder under or near the in use. appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An overfilled or improperly stored cyclinder is a hazard CAUTION due to possible gas release from the safety relief valve.
- Page 7 CAUTION CAUTION NATURAL HAZARD • SPIDERS • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety FACT: Sometimes spiders and other small insects climb reasons. into the burner tubes attached to the burners. The •...
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Page 8: Use And Care
Storing Your Grill How To Tell If Meat Is Grilled Thoroughly • Clean cooking surface and grease container. • Meat and poultry cooked on a grill often browns very fast on the • When LP cylinder is connected to grill, store outdoors in well- outside. -
Page 9: Parts List
PARTS LIST – Model No. 08401506 Key Qty Description Key Qty Description Vaporizer Bar Ignitor Kit Axle Control Panel Kit Wheel Kit Right side shelf assembly Retainer Strap Pull Handle, right side shelf Condiment Basket Kit Left Side Shelf Assembly... -
Page 10: Parts Diagram
Parts Diagram - Model 08401506 NOTE: Some grill parts shown in the assembly steps may differ slightly in appreance from those on your particular grill model. However, the method of assembly remains the same. -
Page 11: Assembly
ASSEMBLY 1) Remove all packaging materials from grill components at each step. 2) Remove all parts from box. 3) On leg assembly unlock transportation lock by releasing lever. Assembly Transportation Lock 1) Unfold legs to make leg assembly stand. 2) Push both stabilizer bars down to lock leg in place. Assembly Stabilizer bar Stabilizer bar... - Page 12 1) Attach condiment basket to right leg, using (4) 10-24 x 3/4” carriage bolts and (4) 10-24 lock nuts. 2) Insert utility bar onto condiment basket. Press down fully to engage. Right Leg Utility Bar #10-24 x 3/4” #10-24 x 3/4” Carriage bolt Carriage bolt Qty: 4...
- Page 13 1) Insert wheel axle through axle guides in leg. 2) Insert spacers through axles on both sides. 3) Insert (2) wheels. 4) Insert retainer pin into axle on outside of wheel to secure wheel in place. Repeat on opposite wheel. Retainer Pin Spacer Qty: 2...
- Page 14 1) Attach handle to grill lid using (4) #10-24 x 3/8” screws. Use ONLY hand driven Philips Screw Driver. Do not over tighten screws. Handle #10-24 x 3/8” Screw Qty: 4 #10-24 x 3/8” Screw Grill Lid 1) Attach grill lid to tabletop grill using (2) hinge pins and cotter pins. Hinge Pin Cotter Pin Hinge Pin...
- Page 15 1) Remove (2) battery covers from handle light by loosening (2) screws. 2) Insert (4) AA batteries (NOT INCLUDED), 2 per battery compartment as indicated on handle light. 3) Replace covers and secure screws that were loosened earlier. AA Bateries Handle Light Battery Cover 1) Insert hook end on handle light into right side of handle, push down on other side to lock handle light in place.
- Page 16 1) Attach (2) control knobs and (1) rotary ignitor knob by aligning holes with control panel as shown. 2) Remove (4) clear protectors from shelf supports. Clear Protectors Control Knob Qty: 2 Control Knob Rotary Ignitor Knob Rotary Ignitor Knob Qty: 1 Control Knob Rotary Ignitor...
- Page 17 1) Close grill Lid 2) Insert hose regulator support wires into holes provided in end of left side-shelf. 3) Remove yellow cap from gas inlet. 4) Bring hose connector to the rear of Tabletop grill. 5) Pull back outer ring of hose connector and push connector onto back of gas inlet. Release outer ring. Note: Perform leak test as described in Care &...
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Page 18: Table Top Use
Table Top Use Table Top Remove grill from base to use in table top mode. NOTE: Maximum shelf load should not exceed 10 lbs. If using a longer 1 lb. cylinder, make sure left side shelf hangs over surface edge. -
Page 19: Transporting Of Grill
Transporting of Grill Before moving grill after use: • Cool grill down. Remove tank, regulator/hose assembly, flag, trash bag and paper towel (if attached) from grill. • Empty Grease Tray. • Fold shelves, close lid. • Unlock red latches, lift grill from base. •... - Page 20 Transporting of Grill • Open lid, unfold right shelf. • Pull right shelf out until it locks in place. • Close lid. • Use handle to transport grill.
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Page 21: Troubleshooting
Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department Emergencies Possible Cause Prevention/Solution •Damaged hose. Gas leaking from •Turn off gas at source. Replace damaged valve/hose/regulator. cracked/cut/burned See Leak Test and Connecting Regulator To The LP Cylinder. hose. -
Page 22: Troubleshooting
Troubleshooting (continued) Problem Prevention/Solution Possible Cause ROTARY IGNITION: Burner(s) will not light •Rotary knob rotates without clicking. •Replace knob/ using ignitor. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken. •See “GAS ISSUES:” on previous page. Burner(s) will not match •Match will not reach. -
Page 23: Registration Card
REGTEMP REV00...
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