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MODEL 463360408 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463360408 • 80015625 • 10-23-07
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Table of Contents
Troubleshooting
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Summary of Contents for Char-Broil 463360408
- Page 1 MODEL 463360408 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference.
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Page 2: California Proposition
See rating label on grill for serial number. Date Purchased CAUTION For residential use only. Do not use for commercial cooking. 2 • 463360408 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. -
Page 3: Table Of Contents
Registration Card ........27 463360408 • 3... -
Page 4: Use And Care
• Do not store an LP cylinder in an area where children play. 4 • 463360408 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: •... -
Page 5: Connecting Regulator To Lp Cylinder
LP cylinder valve so as not to cross-thread the connection. Nipple has to be centered into the LP cylinder valve. OPD Hand Wheel Type 1 outlet with thread on outside 463360408 • 5... - Page 6 • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463360408 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder.
- Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
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Page 8: Match-Lighting
2. Place lit match near burner. 3. Turn sideburner knob to HIGH. Be sure burner lights and stays lit. 8 • 463360408 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. -
Page 9: Spider Alert
10. Attach electrode to burner. 11. Carefully replace burners. 12. Attach burners to brackets on firebox. 13. Reposition carryover tubes and attach to burners. Replace heat tents and cooking grates. Correct burner-to-valve engagement Firebox Electrode burner bracket 463360408 • 9... -
Page 10: Indirect Cooking
Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking. 10 • 463360408 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria,... -
Page 11: Routine Care
The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill. -
Page 12: Parts List
Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™... -
Page 13: Parts Diagram
PARTS DIAGRAM – Model No. 463360408 463360408 • 13... -
Page 14: Assembly
ASSEMBLY – Model No. 463360408 • Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies (B). Match Holder 14 • 463360408 Tank Exclusion Wire... - Page 15 Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies with 1/4- 20x1-1/2" screws and 1/4-20 flange nuts. 1/4-20 Flange Nut Qty. 4 1/4-20x1-1/2" Machine Screw Qty. 4 Bottom Shelf 463360408 • 15...
- Page 16 • Push leg extenders into right legs. 1” Hitch Pin Wheel Spacer Qty. 1 Qty. 2 Axle Rod "Cone" side of wheel against leg 16 • 463360408 Axle Washer Qty. 1 Wheel Spacer Wheel Qty. 6 #8x3/8" Self-Tap Screw Leg Extenders...
- Page 17 • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers.
- Page 18 Attach shelf with flange nuts on each side (C). • Attach fascia to firebox with #8x3/8" self-tap screws. Qty. 2 #8x3/8" Self-Tap Screw 18 • 463360408 Right Side Shelf Fascia, Right Side Shelf Qty. 4 Qty. 4 1/4-20 Fiber Washer 1/4-20x1/2"...
- Page 19 Attach sideburner shelf with flange nuts on each side (C). • Attach fascia to firebox with #8x3/8" self-tap screws (D). Sideburner Shelf Qty. 4 Qty. 4 Fiber Washer 1/4-20x1/2" Machine Screw Qty. 4 Qty. 2 1/4-20 #8x3/8" Flange Nut Self-Tap Screw Back of cart Left Fascia 463360408 • 19...
- Page 20 Attach sideburner ignitor wire (D) • Press sideburner control knob onto valve stem (E). • Place grate onto sideburner shelf (F). Sideburner Bezel Sideburner Valve Sideburner Control Knob 20 • 463360408 #8x3/8" s crews (A). Qty. 2 Qty. 1 #8x3/8" Screw Wing Nut Sideburner...
- Page 21 Swing Away is installed upside-down. • Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. Pivot Wire Swing Away Leg Wire Cooking Grate AA Battery 463360408 • 21...
- Page 22 See Use and Care section to correctly Leak Test and perform the Burner Flame Check. 22 • 463360408 Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.
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Page 23: Troubleshooting
1/8” to 3/16”. Adjust if necessary. • Clean wire and/or electrode with rubbing alcohol and clean swab. • Reconnect wires or replace electrode/wire assembly. • Replace ignitor wire/electrode assembly. • Replace with a new AA-size alkaline battery. 463360408 • 23... -
Page 24: Electronic Ignition
• Grease buildup or food particles in light from other end(s) of carryover tube(s). burner(s). 24 • 463360408 Prevention/Solution • See Section I of Electronic Ignition System. • See Section II of Electronic Ignition System. • See Section III of Electronic Ignition System. -
Page 25: Troubleshooting - Electronic Ignition
• Replace battery with a new AA-size alkaline battery. or at slow rate. • Has moisture accumulated • Use paper towel to remove moisture. on electrode and/or in burner ports? • Inspect electrodes for • Replace cracked or broken electrodes. cracks. 463360408 • 25... -
Page 26: Limited Warranty
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 463360408 Char-Broil Consumer Relations P. -
Page 27: Registration Card
Consumer Warranty Service P. O. Box 1240 Columbus, GA 31902-1240 Apt Number/N de apart./N d’appt. Zip Code/Código zip/Code postal Date of Purchase/Fecha de compra/Date de l’achat Store Name/Nombre de la tienda/Nom du magasin Purchase Price/Precio de compra/Prix d’achat Female/Femenino/Féminin 463360408 • 27... - Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...
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