Table of Contents
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Introduction ........................Inside Front Cover
Read This Manual Thoroughly ........................ IFC
Contents .......................................................... IFC
Operation and Maintenance ............................ IFC
How to Obtain Service ..................................... IFC
Authorized Dealer Locator Number ................... IFC
Safety Rules ........................................................2
Standards Index .................................................. 3
Section 1 - General Information ...................4
1.1
Unpacking/Inspection .................................... 4
1.2
Protection Systems ........................................ 4
1.3
System Set LED ............................................ 4
1.4
The Generator ............................................... 5
1.5
Specifications ................................................ 6
1.5.1 Generator ........................................... 6
1.5.2 Engine ................................................ 6
1.6
1.7
Fuel Consumption ......................................... 6
1.8
Reconfiguring the Fuel System ...................... 6
Section 2 - Installation ....................................7
2.1
Installation .................................................... 7
2.1.1 Remote Monitoring Connections ........ 7
2.1.2 Roof Open Alarm ............................... 8
2.1.3 Transfer Switch Connection ............... 8
2.2
Battery Installation ........................................ 9
2.3
The Battery ................................................. 10
and Adjustments .......................10
3.1
Before Initial Start-up .................................. 10
3.2
Check Transfer Switch Operation ............... 10
3.3
Electrical Checks ........................................ 10
3.4
Generator Tests Under Load ....................... 11
3.5
Checking Automatic Operation .................... 12
3.6
3.7
Engine Governor Adjustment ...................... 13
3.7.1 Additional Corrosion Protection ....... 13
3.8
Voltage Regulator Adjustment ...................... 13
Section 4 - Operation ....................................14
4.1
Using the Auto/Off/Manual Switch ............... 14
4.1.1 "Auto" Position .................................. 14
4.1.2 "Off" Position.................................... 14
4.1.3 "Manual" Position ............................. 14
Table of Contents
Air-cooled 15 kW Generators
4.2
Automatic Transfer Operation ..................... 14
4.3
Sequence of Automatic Operation ............... 14
4.4
Manual Operation ....................................... 15
4.4.1 Close to Normal Source Side .............15
4.4.2 Close to Emergency Source Side .......16
4.4.3 Return to Normal Source Side ...........16
4.5
Voltage Checks ............................................ 16
4.6
Generator Tests Under Load ....................... 16
4.7
Setting the Exercise Timer .......................... 17
4.8
Protection Systems ...................................... 17
4.8.1 Low Oil Pressure Switch .................. 17
4.8.2 High Temperature Switch ................. 17
4.8.3 Overcrank ........................................ 17
4.8.4 Overspeed ........................................ 18
Section 5 - Maintenance ...............................18
5.1
Fuse ............................................................. 18
5.2
Checking the Engine Oil Level ..................... 18
5.3
Changing the Engine Oil .............................. 18
5.3.1 Engine Oil Recommendations .......... 18
5.3.2 Oil Change Procedure ....................... 18
5.4
Changing the Oil Filter ................................ 19
5.5
Changing the Engine Air Cleaner ................. 19
5.6
Spark Plug(s) .............................................. 19
5.7
Battery Maintenance .................................... 20
5.8
Adjusting Valve Clearance ........................... 20
5.9
Cooling System ........................................... 21
5.10 Attention After Submersion ......................... 21
5.11 Corrosion Protection ................................... 21
5.12 Out of Service Procedure ............................. 21
5.12.1 Removal From Service...................... 21
5.12.2 Return to Service ............................. 22
Section 6 - Troubleshooting .........................27
6.1
Troubleshooting Guide ................................ 27
Section 7 - Mounting Dimensions ............. 28
Section 8 - Electrical Data ........................... 29
Parts Lists ................................... 34
Section 10 - Warranty ................................... 48
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