INTRODUCTION Thank you for purchasing this model of the Guardian product line by Generac Power Systems Inc. This model is a compact, high performance, air-cooled, engine-driven generator designed to automatically supply electrical power to operate critical loads dur- ing a utility power failure.
Introduction ...Inside Front Cover Read This Manual Thoroughly ... IFC Contents ... IFC Operation and Maintenance ... IFC How to Obtain Service ... IFC Authorized Dealer Locator Number ... IFC Safety Rules ...2 Standards Index ... 3 Section 1 – General Information ...4 Unpacking/Inspection ...
IMPORTANT SAFETY INSTRUCTIONS Air-cooled 7 kW, 12 kW and 15 kW Generators SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit’s installation site. Safety should be stressed to all opera- tors and potential operators of this equipment.
ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion.
Section 1 — General Information Air-cooled 7 kW, 12 kW and 15 kW Generators DANGER Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations. UNPACKING/INSPECTION After unpacking, carefully inspect the contents for damage.
Section 1 — General Information Air-cooled 7 kW, 12 kW and 15 kW Generators SPECIFICATIONS 1.5.1 GENERATOR Rated Max. Continuous Power Capacity (Watts*) Rated Voltage Rated Max. Continuous Load Current (Amps) 120 Volts** 240 Volts Main Line Circuit Breaker Phase Number of Rotor Poles Rated AC Frequency Power Factor...
SYSTEM SET LED The “System Set” LED is lit when all of the following conditions are true: 1. The AUTO/OFF/MANUAL switch is set to the AUTO position. 2. The utility voltage being supplied to the unit is being sensed by the PCB. If the utility sense volt- age is not connected to the unit or if it is below 168 volts AC, then the system set light will flash rapidly.
Section 1 — General Information Air-cooled 7 kW, 12 kW and 15 kW Generators 8. Refit the brass hose barb fitting to outlet port #1 and the square headed steel pipe plug to outlet port #2. 9. Reverse procedure steps 1-5 to reinstall demand regulator.
1.10.2 TRANSFER SWITCH 1.10.2.1 7 kW, 12 kW and 15 kW Units The transfer switch shipped with this generator is enclosed in a NEMA 1 enclosure. This type of enclo- sure is intended for indoor use only. Follow these rules: •...
Section 2 — Post Installation Start-up and Adjustments Air-cooled 7 kW, 12 kW and 15 kW Generators • Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) of water.
7. When certain that utility supply voltage is compat- ible with transfer switch and load circuit ratings, turn OFF the utility power supply to the transfer switch. 8. On the generator panel, set the AUTO/OFF/ MANUAL switch to MANUAL. The engine should crank and start.
Section 2 — Post Installation Start-up and Adjustments Air-cooled 7 kW, 12 kW and 15 kW Generators 5. Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker). 6.
If this procedure or the equipment are not available, locate the nearest Dealer and they can perform the adjustments. NOTE: A service fee may be charged for this adjustment. ENGINE GOVERNOR ADJUSTMENT If both AC frequency and voltage are correspondingly high or low, adjust the engine governor as follows: 2.7.1 7 KW UNITS...
Section 3 — Operation Air-cooled 7 kW, 12 kW and 15 kW Generators 7. Restart the unit. 8. Slowly turn the idle adjust screw to adjust the no-load idle frequency to 63-63.5 Hz (with door open). 9. The governor is now set. 2.7.3 ADDITIONAL CORROSION PROTECTION...
3.2.2 “OFF” POSITION This switch position shuts down the engine. This position also prevents automatic operation. Figure 3.1 – Generator Control Panel EXTERNAL OUTLET FUSE GFCI CIRCUIT 7.5A BREAKER MAN. AUTO 12 VDC SYST EXERCISE ACCESSORY TIME OUTLET 7.5A MAX 3.2.3 “MANUAL”...
Section 3 — Operation Air-cooled 7 kW, 12 kW and 15 kW Generators • If utility source voltage drops below about 60 percent of the nominal supply voltage, the sensor energizes a 15-second timer. • Once the timer has expired, the engine will crank and start.
5. Use the manual transfer handle inside the trans- fer switch to move the main contacts back to their UTILITY position, i.e., loads connected to the util- ity power source (Figure 3.2). 6. Turn ON the utility power supply to the transfer switch using the means provided.
Section 4 — Maintenance Air-cooled 7 kW, 12 kW and 15 kW Generators 3.7.4 OVERSPEED This feature protects the generator from damage by shutting it down if it happens to run faster than the preset limit. This protection also prevents the gen- erator from supplying an output that could poten- tially damage appliances connected to the generator circuit.
CHANGING THE ENGINE OIL 4.3.1 ENGINE OIL RECOMMENDATIONS Use oil of American Petroleum Institute (API) Service Class SG, SH or SJ. Use all season SAE 5W-30 Synthetic oil. Organic break-in oil is required before using synthetic oil. NOTE: The unit is supplied with “break-in” oil. See the “Break-in Procedure,”...
Section 4 — Maintenance Air-cooled 7 kW, 12 kW and 15 kW Generators Figure 4.7 — 12 kW and 15 kW Engine Air Cleaner Screw SPARK PLUG(S) Reset the spark plug(s) gap or replace the spark plug(s) as necessary. See Section 4.13 for mainte- nance requirements.
Lead-acid batteries present a risk of fire because they generate hydrogen gas. The following procedures are to be followed: • DO NOT SMOKE when near the battery; • DO NOT cause flame or spark in battery area; and • Discharge static electricity from body before touch- ing the battery by first touching a grounded metal surface.
Section 4 — Maintenance Air-cooled 7 kW, 12 kW and 15 kW Generators The exhaust from this product gets extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system.
4.13 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Authorized Dealer. SYSTEM/COMPONENT X = Action R = Replace as Necessary * = Notify Dealer if Repair is Needed. FUEL Fuel lines and connections* LUBRICATION Oil level Oil filter...
Section 5 — Troubleshooting Air-cooled 7 kW, 12 kW and 15 kW Generators TROUBLESHOOTING GUIDE Problem The engine will not crank. The engine cranks but will not start. The engine starts hard and runs rough. The Auto/Off/Manual switch is set to OFF , but the engine continues to run.
Section 8 — Exploded Views and Parts Lists Air-cooled 7 kW, 12 kW and 15 kW Generators Enclosure – Drawing No. 0F0080-C PRE PACKAGED UNITS ONLY...
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ITEM PART NO. QTY. DESCRIPTION 0C6140 ASSEMBLY, ENCLOSURE BASE 0D1901 ASSEMBLY, ENCLOSURE BASE (7KW) 0C6735 SUPPORT, ROOF FOLDING 0F0063 ENCLOSURE, FRONT 0C7062 ENCLOSURE, EXHAUST SIDE 0C7062A ENCLOSURE, EXHAUST SIDE (7KW) 0E8811 ENCLOSURE, SIDE & BACK 0E8811A ENCLOSURE, SIDE & BACK (7KW) 0E9873 ENCLOSURE, ROOF 0C7065...
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Section 8 — Exploded Views and Parts Lists Air-cooled 7 kW, 12 kW and 15 kW Generators Control Panel – Drawing No. 0E9162-J...
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ITEM PART NO. QTY. DESCRIPTION 0E7886A CIRCUIT BREAKER 30A X 2P 240V (7KW) 0E7886E CIRCUIT BREAKER 50A X 2P 240V (12KW) 0E7886J CIRCUIT BREAKER 65A X 2P 240V (13/15KW) 0A1801 ASSEMBLY, BATTERY CHARGER ENGINE 083049 ASSEMBLY, POTTED REGULATOR 0C2174 RELAY, 12V 25A SPST 075210A BLOCK 1 POSITION 0D3062...
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Section 8 — Exploded Views and Parts Lists Air-cooled 7 kW, 12 kW and 15 kW Generators 7 kW, 8 Circuit Load Center Assembly – Drawing No. 0E7975-B...
Section 9 — Mounting Dimensions Air-cooled 7 kW, 12 kW and 15 kW Generators Drawing No. 0D3739-C CBHOM-F TYPE 120/240v CBHOM-F TYPE 120/240v CBHOM-F 120/240v TYPE CBHOM-F 120/240v TYPE CBHOM-F 120/240v TYPE 120/240v CBHOM-F TYPE TYPE HOM CBHOM-F CBHOM-F TYPE HOM TYPE HOM CBHOM-F TYPE HOM...
Warranty (ECS Warranty), which is provided to you by Generac pursuant to California law. See also the “Generac Limited Warranties for Generac Power Systems, Inc.,” which is enclosed herewith on a separate sheet, also provided to you by Generac. The ECS Warranty applies only to the emission control system of your new engine. If there is any conflict in terms between the ECS Warranty and the Generac Warranty, the ECS Warranty shall apply except in circumstances where the Generac Warranty may provide a longer warranty period.
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Emission Control System Warranty (ECS Warranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
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"PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS" For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants that its Guardian generator will be free from defects in material and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Guardian Authorized Warranty Service Dealer, is found to be defective.