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Kohler Manuals
Engine
OHC 16
Service manual
Kohler OHC 16 Service Manual
Horizontal crankshaft
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Safety Precautions
Engine Identification Numbers
Oil Recommendations
Fuel Recommendations
Gasoline/Alcohol Blends
Gasoline/Ether Blends
Periodic Maintenance
Storage
Typical Engine Dimensions, Torque and Horsepower Curves
General Specifications
General Torque Values
Special Tools
RTV Silicone Sealant
Troubleshooting
Basic Engine Tests
Crankcase Vacuum Test
No Crankcase Vacuum/Pressure in Crankcase
Compression Test
Cylinder Leakdown Test
Air Cleaners and Air Intake System
Precleaner Service
Paper Element Service
Standard Air Cleaner System Components View
Top Tank Air Cleaner System Components View
Complete Disassembly and Reassembly
Air Intake/Cooling System
Air Cleaner Element Cover, Grommet and Seal
Air Cleaner Base
Fuel System and Governor
Fuel Type
Fuel Filter
Fuel System Tests
Troubleshooting - Fuel System Related Causes
Fuel Pump
Carburetor
Float Circuit
Slow Circuit
Main Circuit
Troubleshooting - Carburetor Related Causes
Fuel Shut-Off Solenoid
Carburetor Adjustments
Low Idle Speed Adjusting Screw
Float Replacement
Float Kit Contents
Proper Float Level Diagram
Carburetor Disassembly
Carburetor Exploded View
Carburetor Inspection/Repair
Carburetor Reassembly
Overhaul Kit with Gaskets Contents
Choke Repair Kit with Gaskets Contents
Governor - General Information
Governor Adjustments
View of Internal Governor Components on #2 Side Camshaft
Initial Governor Adjustment
Governor Sensitivity Adjustment
Lubrication System
Checking Oil Level
Oil Change: Overhead Valve
Location of Dipstick and Oil Drain Plug
Oil Level Marks on Dipstick
Location of Oil Drain on Oil Filter Side
Changing Oil Filter
Oil Sentry - General Information
Oil Sentry Installation
Oil Sentry Testing
Retractable Starter
To Remove Starter
To Install Starter
Rope Replacement
Pawls (Dogs) Replacement
Pawl Repair Kit
Removing Starter Handle
Installing Rope
Retractable Starter Disassembly
Retractable Starter Inspection and Service
Retractable Starter Reassembly
Installing Pulley and Spring into Housing
Installing Pawls and Pawl Springs
Electrical System and Components
Spark Plugs
Spark Plugs Inspection
Battery Information
Battery Maintenance
Electronic CD Ignition Systems
Battery Test
Capacitive Discharge Ignition System Diagram
Capacitive Discharge Ignition Module Diagram
Troubleshooting CD Ignition Systems
Battery Charging Systems
15 Amp Regulated Charging System with Panel Diagram
15/25 Amp Regulated Battery Charging System with Panel Diagram
15 Amp Stator and Rectifier-Regulator Diagram
25 Amp Stator and Rectifier-Regulator Diagram
15-25 Amp Battery Charging System Troubleshooting
Connections for Testing Charging System
Starting Motor Precautions
Troubleshooting Guide - Starting Difficulties
Operation - Intertial Drive Starters
UT Starter Drive Service
Retaining Ring Installation
UT Starter Disassembly
UT Commutator Service
UT Starter Reassembly
Solenoid Shift Electric Starter
Starter Removal and Reinstallation
Starter Disassembly
Brush Replacement
Starter Service
Starter Reassembly
Starter: Lubrication Points View
Tightening the Retainer
Installing the Stop Collar
Installing the Brush Springs
Disassembly
Disconnect Spark Plug Leads
Turn Fuel off
Drain Oil from Crankcase and Remove Oil Filter
Remove Air Cleaner Assembly
Remove Fuel Tank
Remove Muffler
Disconnect Carburetor Linkage
Standard Throttle Control Detail View
Remove Retractable Starter or Grass Screen
Remove Blower Housing
Remove Electric Starter
Remove Side Baffles
Remove Ignition Modules
Remove Flywheel
Remove Stator
Remove Timing Belt
Remove Valve Covers
Remove #1 Side Camshaft and Rocker Arms
Remove #2 Side Camshaft and Rocker Arms
Remove Governor Yoke and Cross Shaft
Remove Rectifier-Regulator
Remove Valley Baffle
Remove Crankcase Breather
Remove Oil Sentry Switch
Remove Oil Filter Adapter
Separate Crankcase Halves
Remove Oil Pump
Remove Oil Pressure Relief Parts
Remove Connecting Rods
Remove Crankshaft
Crankshaft Disassembly
Remove Connecting Rods with Pistons and Rings
Remove Valve Train
Inspection and Reconditioning
Camshafts Inspection and Service
Crankshaft Inspection and Service
To Remove Crankshaft Plug
To Install New Plug
Cylinder Bore Inspection and Service
Flywheel Inspection
Fuel Pump Inspection
Valves Inspection and Service
Pistons and Rings Inspection
Valve Guides Inspection
Valve Seat Insterts Inspection
Lapping Valves Inspection
Install New Piston Rings
Connecting Rods Inspection and Service
Oil Seals in Crankcase Halves Inspection
Oil Pump Reconditioning
Reassembly
Install Valve Train
Install Connecting Rods with Pistons and Rings
Install Crankshaft
Install Oil Pick-Up Screen
Install Oil Pressure Relief
Install Oil Pump
Assemble Crankcase Halves
Stator Wire Routing
Install Crankcase Breather
Install Oil Filter Adapter
Install Oil Sentry Switch
Install Valley Baffle and Wiring
Install Rectifier-Regulator
Install Governor/Camshaft #2 Side
Install Camshaft #1 Side
Install Timing Belt
Install Flywheel
Install Ignition Modules
Set Valve Clearance
Install #1 Side Valve Cover
Install #2 Side Valve Cover
Install Dipstick
Install Spark Plugs
Install Cylinder Side Baffles
Install Electric Starter Motor
Install Blower Housing
Install Grass Screen or Retractable Starter
Install Carburetor and Controls
Install Muffler
Install Air Cleaner
Install Fuel Tank - Top Mounted
Install Drain Plugs and Oil Filter
Connect Spark Plug Leads
Prepare the Engine for Operation
Testing the Engine
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Quick Links
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General Specifications
2
Install Timing Belt
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Table of Contents
Troubleshooting
Troubleshooting
18
Fuel System Tests
27
Troubleshooting - Carburetor Related Causes
30
Troubleshooting CD Ignition Systems
51
15-25 amp Battery Charging System Troubleshooting
55
Starting Motor Precautions
57
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This manual is also suitable for:
Ohc18
Th16
Th18
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