Renu Electronics GWY-610 User Manual

Ethernet gateway
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GWY-610
(Ethernet Gateway)
USER'S MANUAL

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Summary of Contents for Renu Electronics GWY-610

  • Page 1 GWY-610 (Ethernet Gateway) USER’S MANUAL...
  • Page 2 This manual is a publication of Renu Electronics Pvt. Ltd. and is provided for use by its customers only. The contents of the manual are copyrighted by Renu Electronics Pvt. Ltd.; reproduction in whole or in part, for use other than in support of Renu Electronics Pvt. Ltd. equipment, is prohibited without the specific written permission of Renu Electronics Pvt.
  • Page 3: Warranty Certificate

    NOTE : Renu Electronics Pvt. Ltd. is dedicated to providing complete customer service and customer satisfaction. If you have any comments or criticisms about how to improve the product features/reliability, Please make a note of the problem/improvement and notify us.
  • Page 4: Table Of Contents

    Introduction to GWY-610 GWY-610 Configuration Configuration of GWY-610 (IBM Download) 3.3.1 When GWY-610 can accept configuration? Quick Start To Ethernet GWY-610 functionality and corresponding LED behaviour for different phases of GWY-610 GWY-610 FEATURES Gateway Modes 4.1.1 Master-Master Configuration 4.1.2 Master-Slave Configuration...
  • Page 5 TOSHIBA T1 LINK PORT TO GWY-610 (EC-P-046A-00) TOSHIBA T1 PLC TO GWY-610 (EC-P-019A-00) TOSHIBA T2 LINK PORT TO GWY-610 (EC-P-046B-00) TOSHIBA T2 PLC TO GWY-610 (EC-P-019B-00) TOSHIBA VF-S11 TO GWY-610 NS TO GWY-610 8.10 THOMSON TECHNOLOGY CONTROLLER TO GWY-610 (EC-P-117-00) 8.11...
  • Page 6: Introduction

    Introduction INTRODUCTION In this chapter..Purpose of this manual Introduction To Gateway GWY-610 Specifications Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 7: Purpose Of This Manual

    Functionality of all the Gateway models is same. Read this User manual thoroughly before installing and operating GWY-610. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information in this document may not cover all the details or variations in hardware or software.
  • Page 8: Gwy-610 Specifications

    ARP, RARP, IP, TCP, UDP Protocols are supported. At application layer Modbus TCP server and Modbus TCP clients are supported at present. New protocols based on tcp and udp are constantly added (e.g. ethernet ip). Contact factory for more information. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 9: Hardware

    Hardware HARDWARE In this chapter..Dimensional Details And Mounting Instructions Communication Port Details LED Status Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 10: Dimensional Details And Mounting Instructions

    Dimensional details And Mounting Instructions GWY-610-B unit can be shipped with a separate DIN rail plate which can be attached to the unit, if desired. User can use the unit with or without the DIN rail plate. Following sketch shows dimensional details of Gateway with the DIN rail plate.
  • Page 11: Communication Port Details

    Hardware Communication Port Details GWY-610 has three communication ports COM1, Ethernet and Pass Through Port. COM1 port is compatible to RS232/ RS422/ RS485 and CMOS signal levels. Pinout of this port is given as follows: PLC1 / COM1 Signal Ground...
  • Page 12: Led Status

    Digital input 3 is ON Digital input 3 is OFF Green Digital output 0 is ON Digital output 0 is OFF Green Digital output 1 is ON Digital output 1 is OFF Table continued on next page..Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 13 Digital output 3 is ON Digital output 3 is OFF *Note: For more information, please refer section 3.3.1. For more information on LED behaviour, refer section 3.5.1 Not all models support I/Os and respective LED’s Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 14: Getting Started

    Hardware GETTING STARTED In this chapter..Introduction To GWY-610 GWY-610 Operation Quick Start To Ethernet GWY-610 Function Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 15: Introduction To Gwy-610

    GWY-610 is a communication bridge between Ethernet interface on one side and various serial protocols on the other side. GWY-610 allows serial devices to act as Modbus TCP Client or Modbus TCP slave on Ethernet. On COM1 side it supports serial protocols (e.g. Modbus Master, Modbus Slave) and on COM2 side it has Modbus TCP Client and Modbus TCP Server.
  • Page 16: When Gwy-610 Can Accept Configuration

    Node address should be configured through Source address / Destination address through data exchange blocks STEP 5 Configure Node Address, IP Address, Port Number User should configure Node Address, IP Address, Port Number for PLCs with which GWY-610 will communicate, through Gateway Configuration Software Settings->Ethernet node table Note : User can get the Information required for STEP 2 and STEP 3 through PC as follows (1) Make sure , the PC is connected in Network through Ethernet cable.
  • Page 17: Gwy-610 Functionality And Corresponding Led Behaviour For Different Phases Of Gwy-610

    After the entire configuration is downloaded in GWY-610. And after power on when OK LED is steady, user can ping the unit with GWY-610’s IP address. If the response is received to the ping command, it means all Ethernet configuration is correct.
  • Page 18 Hardware Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 19: Gwy-610 Features

    GWY-610 Features GWY-610 FEATURES In this chapter..Gateway Modes Repeat Cycle Control Word Error Indication Bits Communication Parameters Default Communication Registers Recepies I/Os Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 20: Gateway Modes

    Execution of blocks is performed as follows: Block #1 Block #2 Block #3 Block #4 Block #n When Control word is enabled, it decides which block has to be executed by writing a specific data in the control word. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 21 400020 of Modbus (Gateway as master). As this example has only two blocks, Gateway will execute Block #1 after executing Block #2 continuing this cycle forever. Notes: 1) Maximum 255 blocks can be configured in any mode. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 22: Master-Slave Configuration

    Block #1 maps 10 words of Modbus (Gateway as Slave) starting from 400001 to Modbus TCP (Gateway as Slave) starting from 400001. Block #2 maps 12 words of Modbus (Gateway as Slave) starting from O00001 to Modbus TCP (Gateway as Slave) starting from O00001. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 23: Repeat Cycle

    After power up, Cycles will be executed as follows: Cycle 1: Block #1 Block #2 Block #3 Block #4 Cycle 2: Block #1 Cycle 3: Block #1 Block #2 Cycle 4: Block #1 Block #3 Cycle 5: Block #1 Block #2 Block #4 Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 24: Control Word

    In case of communication error on PLC2, Gateway sets error bit on PLC1 port and vice versa. Note: If error indication bit is a bit of a bit addresable word then don’t use that word in project mapping. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 25: Communication Parameters

    If response for this register is received from slave then only gateway will start the Ethernet initialization. Otherwise GWY-610 would continuously try to establish the communication with external Slave device by sending read request with the “default communication register”.
  • Page 26: Recipes

    NOTE: 1) Recipes are only useful for master drivers. 2) All the fields in Recepies i.e. COM Port, Station ID, #Words, Register Address, Value can be changed by user. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 27: I/Os

    GWY-610 Features I/Os Four digital Inputs and four relay outputs are provided for GWY-610 CASE a - Operation in case of Modbus TCP Server Input Word should be configured as follows PLC2 settings/Advanced/Extended setup/Input Word (its input register) Output Word should be configured as follows...
  • Page 28 So IM0025 is read-only and IM0026 is write-only. While configuring the project user should map Input Word and Output Word to any register of serial driver. This way user can access Input Word and Output word Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 29: Note On Communication Drivers

    Note on Communication Drivers NOTE ON COMMUNICATION DRIVERS Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 30: Note On Communication Drivers

    After node reconnection , its user’s responsibility to again make the data in corresponding IM0002x word as 0x00 *Note: For more details on configuring the project, please refer section 6.1.2 IM15 **Control Word for IDB IM16 IM20 Reserved IM21 IM22 Node Reconnection IM23 IM24 Reserved IM25 ***Input Word ***Output Word Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 31: How Other Serial Drivers Work

    Internal database since it reduces the number of block executions required by the Gateway software Background Read Opera- Write Opera- Write in Internal Gateway Master Driver Slave Device Modbus 3KBytes Write in External Compare Figure 1 explains the operation of Master-Master mode with background communication. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 32: How Does Pass Through Work

    The request is passed to COM1 port. When device on COM1 port responds then the response is passed to pass through port. So in GWY-610, pass through port is for COM1 that has same communication protocol as well as same communication parameters as COM1 Note: Right now Modbus is implemented on pass through.
  • Page 33: Control Word For Idb

    20 IDB blocks, then using the “Control Word for IDB” user can select only the blocks that need to be executed currently. The visible advantage is this will speed up the Block execution and data exchange rate. This feature is useful in Master-Slave mode. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 34: Typical Projects

    Typical Projects TYPICAL PROJECTS In this chapter..Project Setup Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 35: Project Setup

    Set conditions for block execution if required (Repeat Cycle, Control Word etc.) Apply power to Gateway. Download the Project and Communication Drivers into Gateway. Remove Configuration Cable from PLC1 Connect Gateway - Device cable to PLC1 Test system. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 36: Connect Toshiba (Link Port Protocol) Plc (E.g. T1, T2) As Modbus Tcp Server On Ethernet Network

    Connect Toshiba (link port protocol) PLC (e.g. T1, T2) as Modbus TCP Server on Ethernet Network 1. Launch gateway set-up software. 2. Select “GWY-6XX..” from product list as shown below: 3. After selecting; below given image will appear. Select COM1 and COM2 side protocols and click “Configure”. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 37 Typical Projects Configure the project as shown below: 5. Set ethernet side settings as shown below: Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 38 Typical Projects 6. Set PLC1 side settings as shown below: 7. Download the configuration in gateway. Select All>>Download Now your gateway is configured and ready for communication. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 39: Connect Toshiba (Link Port Protocol) Plc (E.g. T1, T2) As Modbus Tcp Client On Ethernet Network

    Connect Toshiba (link port protocol) PLC (e.g. T1, T2) as Modbus TCP Client on Ethernet Network: 1. Launch gateway set-up software. Select “GWY-6XX..” from product list. 3. Select COM1 and COM2 side protocols and click “Configure”: Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 40 Typical Projects 3. Configure the project as shown below: 4. Set ethernet side settings as shown below: Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 41 Typical Projects 5. Set PLC1 side settings as shown below: 6. Configure ethernet node table as shown below: Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 42 Typical Projects 7. Download the gateway configuration. Select All >>Download: Now your gateway is configured and ready for communication. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 43: Configuration Software

    Configuration Software CONFIGURATION SOFTWARE In this chapter... System Requirements Installation Instruction Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 44: System Requirements

    - Download new firmware, if required (only for upgrading). 3. Upload Project. The existing project in the gateway module can be viewed/edited. 4. Upload System Data. This option enables viewing of version number, status of firmware, drivers used, and boot block. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 45: Cable Diagrams

    Cable Diagram CABLE DIAGRAMS In this chapter... Communication Cables for GWY-610 IBM Cable for GWY-610 Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 46: Omron Cqm/Cpm Cmos Port To Gwy-610 (Ec-P-006A-00)

    Cable Diagram OMRON CQM/CPM CMOS PORT TO GWY-610 (EC-P-006A-00) GWY-610 SIDE OMRON CMOS SIDE 2 mtr. C200H -CN422 DB9 MALE OMRON 20 PIN Shield Wire (CMOS) CONNECTOR (CMOS) SIGNALS Pin # Pin # SIGNALS TXD CMOS TXD CMOS Shield Wire...
  • Page 47: Omron Cqm1 Plc To Gwy-610 (Ec-P-006B-00)

    Cable Diagram OMRON CQM1 PLC TO GWY-610 (EC-P-006B-00) GWY-610 SIDE OMRON CQM1 SIDE 2 mtr. DB9 MALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS EARTH Shield Wire DB9 MALE PINOUTS Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 48: A B Slc Df1 Port To Gwy-610 (Ec-P-027B-00)

    Cable Diagram A B SLC DF1 PORT TO GWY-610 (EC-P-027B-00) AB SLC SIDE GWY-610 SIDE 2 mtr. DB9 MALE DB9 FEMALE Shield Wire (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE DB9 FEMALE Shield Wire to DB9 body...
  • Page 49: Toshiba T1 Link Port To Gwy-610 (Ec-P-046A-00)

    Cable Diagram TOSHIBA T1 LINK PORT TO GWY-610 (EC-P-046A-00) GWY-610 SIDE TOSHIBA T1 LINK PORT SIDE 2 mtr. WIRE OUTS DB9 MALE SIGNAL FROM PLC Shield Wire (RS485) Pin # SIGNALS Pin # SIGNALS YELLOW GREEN BLACK WHITE BLUE DB9 MALE...
  • Page 50: Toshiba T1 Plc To Gwy-610 (Ec-P-019A-00)

    Cable Diagram TOSHIBA T1 PLC TO GWY-610 (EC-P-019A-00) GWY-610 SIDE TOSHIBA T1 SIDE 2 mtr. MINIDIN 8 PIN MALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire 8 PIN MINIDIN CONNECTOR PINOUTS...
  • Page 51: Toshiba T2 Link Port To Gwy-610 (Ec-P-046B-00)

    Cable Diagram TOSHIBA T2 LINK PORT TO GWY-610 (EC-P-046B-00) TOSHIBA T2 LINK PORT SIDE GWY-610 SIDE 2 mtr. DB9 MALE Shield Wire (RS485) DB15 MALE (RS485) Pin # SIGNALS # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS DB15 MALE...
  • Page 52: Toshiba T2 Plc To Gwy-610 (Ec-P-019B-00)

    Cable Diagram TOSHIBA T2 PLC TO GWY-610 (EC-P-019B-00) TOSHIBA T2 GWY-610 SIDE SIDE 2 mtr. DB9 MALE DB9 MALE (RS232) (RS232) Shield Wire SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS Note: These details are also applicable to Siemens S7-300...
  • Page 53: Toshiba Vf-S11 To Gwy-610

    Cable Diagram TOSHIBA VF-S11 TO GWY-610 TOSHIBA VF-S11 GWY-610 SIDE SIDE 2 mtr. 8 PIN MODULAR DB9 MALE Shield Wire CONNECTOR (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS CMOS TXD CMOS TXD Shield Wire 8 PIN MODULAR CONNECTOR R.H.S. VIEW...
  • Page 54: Ns To Gwy-610

    Cable Diagram NS TO GWY-610 NS SIDE GWY-610 SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire to DB9 body PINOUTS Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 55: Thomson Technology Controller To Gwy-610 (Ec-P-117-00)

    Cable Diagram 8.10 THOMSON TECHNOLOGY CONTROLLER TO GWY-610 (EC-P-117-00) GWY-610 SIDE THOMSON TECHNOLOGY CONTROLLER 2 mtr. 8 PIN MODULAR DB9 MALE Shield Wire CONNECTOR (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS 8 PIN MODULAR CONNECTOR Shield Wire DB9 MALE PINOUTS R.H.S.
  • Page 56: Optomux To Gwy-610

    Cable Diagram 8.11 OPTOMUX TO GWY-610 8.12 ETHERNET CABLE Cross-Over Cable Connections Hook underneath RJ-45s From Ethernet switch to GWY-610, it should be straight cable and from GWY-610 to PC, it should be cross-over cable. Doc No: UMAN\GWY-610\1106 REVISION 1...
  • Page 57: Yokogawa Controller To Gwy-610

    Cable Diagram 8.13 YOKOGAWA CONTROLLER TO GWY-610 YOKOGAWA CONTROLLER GWY-610 SIDE SIDE 2 mtr. WIRE OUTS DB9 MALE SIGNAL FROM PLC Shield Wire (RS485) Pin # SIGNALS Pin # SIGNALS YELLOW GREEN BLACK WHITE BLUE DB9 MALE Shield Wire PINOUTS...
  • Page 58: Ibm Cable

    Cable Diagram 8.14 IBM CABLE PC SIDE GWY-610 SIDE 2 mtr. DB9 MALE DB9 FEMALE Shield Wire (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS Shield Wire DB9 FEMALE PINOUTS DB9 MALE PINOUTS Doc No: UMAN\GWY-610\1106 REVISION 1...

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