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Renu Electronics GWY-00 User Manual

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USER'S
MANUAL

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Summary of Contents for Renu Electronics GWY-00

  • Page 1 GATEWAY USER’S MANUAL...

  • Page 2: Preliminary

    Preliminary Thank you for purchasing Gateway product. Gateway is a versatile Protocol converter / Data sharer with Windows based configuration Software. This manual will help you to safely install, configure and operate Gateway Products. All the safety warnings and precautions must be followed to ensure proper unit performance and personal safety.
  • Page 3 Rev. changed from 4 to 5: Sartorius to GWY-00 cable added. Rev. changed from 5 to 6: Baumuller Drive to GWY-00 cable added. Rev. changed from 6 to 7: Baumuller Drive (2 WIRE) to GWY-00 cable added. Rev. changed from 7 to 8: Thomson Technology Controller to GWY-00 cable added.

  • Page 4: Table Of Contents

    8.10 GE VERSAMAX PLC TO GWY-00 (EC-P-002A-00) ............ 44 8.11 IDEC MICRO3 TO GWY-00 (EC-P-025A-00) ............... 45 8.12 KEYENCE KV PLC TO GWY-00 (EC-P-018-00) ............46 8.13 LG MASTER K SERIES PLC TO GWY-00 (EC-P-037-00) ......... 47 8.14 MITSUBISHI FX SERIES PLC TO GWY-00 (EC-P-008B-00) ........48...
  • Page 5 8.21 RHEONIC MASS FLOW METER TO GWY-00 (EC-P-091B-00) ......55 8.22 SIEMENS S7-300 SERIES PLC TO GWY-00 (EC-P-077-00) ........56 8.23 SIEMENS STEP 7 MICRO (S7-200) PLC TO GWY-00 (EC-P-029-00) ....57 8.24 TELEMECHANIQUE TSX-07/TSX-37 PLC TO GWY-00 (EC-P-026A-00) .... 58 8.25 TOSHIBA T1 LINK PORT TO GWY-00 (EC-P-046A-00) ..........

  • Page 6: Introduction

    INTRODUCTION In this chapter..Purpose of this Manual Introduction to Gateway Gateway Applications Gateway Specifications...

  • Page 7: Purpose Of This Manual

    The intention of this Operation Manual is to provide a guide for Safe installation, Configuration and operation of Gateway. This manual is applicable for General purpose Gateway (Part# GWY-00) units. If your Gateway Part# is other than GYW-00, please refer to ‘Addendum for Special Gateways’ section for hardware specific details.

  • Page 8: Gateway Applications

    The typical configurations include the followings: 1. PLC to PLC Communication X Protocol Y Protocol PLC1 PLC2 Protocol Converter Example: GWY-00 by Renu Electronics 2. PLC as a Master in Modbus Network X Protocol Node 1 Motor Drive Protocol Converter...

  • Page 9: Gateway Specifications

    Gateway Specifications Power Supply : 24 VDC +/- 10 %, 100 mA max Communication : Two ports as follows: PLC1 : RS232C / RS422 / RS485 / CMOS For configuration and PLC communication PLC2: RS232C / RS422 / RS485 / CMOS For PLC communication Indications : PLC1 LED - for PLC1 port status...

  • Page 10: Hardware

    HARDWARE In this chapter..Dimensional Details and Mounting Instructions Power Requirements Communications...

  • Page 11: Dimensional Details And Mounting Instructions

    PENDING PLC2 Slot for DIN rail clamp clamp GWY-00 24VDC +/- 10% EARTH Renu Electronics Pvt. Ltd. Survey No. 2/6, Baner Road, Pune-411045 INDIA (RS232/RS485/CMOS) PLC 2 GWY-00 DIN rail DIN rail plate clip Following drawing shows the dimensional details of Gateway with DIN rail plate 50.5mm...
  • Page 12 PENDING PLC2 GWY-00 GWY-00 24VDC 24VDC +/- 10% +/- 10% EARTH EARTH Renu Electronics Pvt. Ltd. Renu Electronics Pvt. Ltd. Survey No. 2/6, Baner Road, Survey No. 2/6, Baner Road, Pune-411045 INDIA Pune-411045 INDIA (RS232/RS485/CMOS) (RS232/RS485/CMOS) PLC 2 PLC 2 Follow instructions given below: Attach the DIN rail plate to the unit using the clamps on the DIN rail plate.

  • Page 13: Power Requirements

    Gateway is a 24VDC powered unit. Power should be applied on the PCB Terminal block on the Gateway unit. Power rating is +24VDC +/- 10%, 100mA max. For specification of non-GWY-00 models, please refer to ‘Addendum for Special Gateways’. Please follow the instructions given below when making power supply...

  • Page 14: Communication Ports

    Communication Ports Gateway unit has two communication ports. Both the ports have DB9 type connectors and are compatible with RS232C, RS422, RS485 and CMOS signal levels. PLC1 (also known as COM1) and PLC2 (also known as COM2) have exactly the same pin outs which are as shown below: PLC1 / PLC2 ports RX- (RS422/RS485) RX+ (RS422/RS485)

  • Page 15: Getting Started

    GETTING STARTED In this chapter..Introduction Gateway Operation - Configuration and Communication...

  • Page 16: Introduction To Gateway

    IBM download cable for downloading configuration in Gateway. If any change in the current / working project is made, user must download the changed project in Gateway. Pin details of IBM download cable for GWY-00 are as follows: DB9 Male (Gateway) DB9 Female (IBM)
  • Page 17 Download PLC1 driver, PLC2 driver and project within 10 seconds after power-on. METHOD II Short pins 3 and 4 on PLC1 port of GWY-00 for at least 1 second after power-on. Remove the short. Now GWY-00 permanently waits for IBM download. Connect IBM download cable.

  • Page 18: Understanding Gateway Features

    UNDERSTANDING GATEWAY FEATURES In this chapter..Gateway Modes Multi-dropping of devices using Gateway Repeat Cycle Control Word Error Indication Bit Communication parameters Status LEDs...

  • Page 19: Gateway Modes

    Gateway Modes Gateway has two modes of operation: Master-Master and Master-Slave. Before explaining these modes further Master and Slave concept should be explained. Master: Master is a Device which initiates communication. Slave: Slave is Device which processes Master’s query, takes necessary action and responds to the query, if necessary.

  • Page 20: Master-Slave Configuration

    Example 4.1 Toshiba T series – Modbus Master: This configuration can be used to make Toshiba PLC function as a Modbus Master. Configure Gateway ports as: PLC1 Protocol: Toshiba T Series PLC and PLC2 Protocol: Modbus (Master). PLC1 of Gateway is configured as Toshiba T series master protocol so T series PLCs can be connected to PLC1 of Gateway.
  • Page 21 Example 4.2 Toshiba T series - Modbus Slave This configuration can be used to make Toshiba T series PLC function as a Modbus Slave. Configure Gate- way ports as: PLC1 Protocol - Toshiba T Series Master PLC2 Protocol - Modbus Slave. So the device connected on PLC1 will be a Toshiba T series PLC acting as a slave and device connected on PLC2 will be Modbus Master.

  • Page 22: Multi-Dropping Of Devices Using Gateway

    Multi-dropping of Devices using Gateway Gateway supports multidropping on both the ports. Following illustration explains multidropping of devices on Gateway ports. Devices with protocols that support networking can be multi-dropped on RS485 port of Gateway. Maximum 31 devices can be networked on Gateway RS485 ports. Node 1 Node 1 Motor...

  • Page 23: Repeat Cycle

    Repeat Cycle User can control Block execution by using the Repeat Cycle field. This number decides whether the Block will be executed in each cycle. Larger the number lower the priority of the Block. Range for Repeat Cycle setting is 1-99. Repeat Cycle = 1 …………...

  • Page 24: Error Indication Bit

    Error Indication Bit This feature enables detection of communication breaks during error free communication between Gateway and two devices. Communication breaks can occur due to no cable connection, wire faults, device power failure at both ends of Gateway. An Error bit can be designated in each external device connected to Gateway.

  • Page 25: Typical Projects

    TYPICAL PROJECTS In this chapter..Project Setup Example 1 Example 2 Example 3...

  • Page 26: Project Setup

    Project Setup This Chapter explains, how a simple Gateway project can be created and tested. To develop a Gateway system, select appropriate Gateway model depending on the system requirements. A new project can be created as follows: 1. Define the Gateway System: Protocol of Device(s) connected to PLC1 Protocol of Device(s) connected to PLC2 2.
  • Page 27 The Block edit screen should appear. Now create a block for data transfer. Please see screen below. Download this project and communication drivers into Gateway. Observe that when the inputs of PLC1 are turned ON the corresponding outputs of PLC2 are turned ON.

  • Page 28: Example 2: Higher Level Controller (Modbus Master) To Plc (Modbus Slave)

    Example 2: Higher Level Controller (Modbus master) to PLC (Modbus slave) This project allows a higher level controller (acting as a Modbus master) to read devices and registers from a PLC and to write to devices and registers in a PLC. Select a Toshiba T1 PLC on the PLC1 port and a Modbus Slave on the PLC2 port.

  • Page 29: Example 3: Plc (Modbus Master) To Other Device (Modbus Slave)

    Example 3: PLC (Modbus master) to Other Device (Modbus slave). This project allows the PLC to read the current temperature from the PID controller and write a set point into the PID controller. Assume Modbus Holding register 400001 contains the actual temperature. Assume Modbus Holding register 400002 is for the set point.

  • Page 30: Configuration Software

    CONFIGURATION SOFTWARE In this chapter..System Requirements Installation Instructions...

  • Page 31: System Requirements

    System Requirements: System Requirement for Gateway setup software are: Windows Version: Microsoft Windows XP / 2000, Windows 7 / VISTA (32/64 bits) Processor: PENTIUM or higher Hard disk Space: 5 MB or more Serial Mouse: Required RAM: 64 MB or more Display resolution: 800 X 600 (VGA) or better Display colors:...

  • Page 32: Cable Diagrams

    CABLE DIAGRAMS In this chapter..Wiring Diagrams Communication Cable...

  • Page 33: Wiring Diagrams

    Wiring Diagrams User must ensure correct wiring for problem-free operation of Gateway. Each device being connected to Gateway has a unique communication port. Pin outs of communication ports of gateway are given in section 2.3. Port details of the other devices can be found in the device manual. Gateway has RS232, RS422, RS485 and CMOS compatible communication ports, so user can directly connect any device with these communication signals.

  • Page 34: Communication Cables For Gwy-00

    COMMUNICATION CABLES FOR GWY-00...

  • Page 35: Ab Slc Dh485 Port To Gwy-00 (Ec-P-007-00)

    AB SLC DH485 PORT TO GWY-00 (EC-P-007-00) GWY-00 SIDE AB SLC SIDE 2 mtr. DB9 MALE 8 PIN MODULAR CONNECTOR Shield Wire SIGNALS Pin # Pin # SIGNALS SHIELD 8 PIN MODULAR CONNECTOR Shield Wire R.H.S. VIEW DB9 MALE FRONT VIEW...

  • Page 36: Ab Micrologix Series Plcs To Gwy-00 (Ec-P-027A-00)

    AB MICROLOGIX SERIES PLCs TO GWY-00 (EC-P-027A-00) GWY-00 SIDE AB MICROLOGIX SIDE 2 mtr. MINIDIN 8 PIN MALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire 8 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 37: A B Slc Df1 Port To Gwy-00 (Ec-P-027B-00)

    A B SLC DF1 PORT TO GWY-00 (EC-P-027B-00) AB SLC SIDE GWY-00 SIDE 2 mtr. DB9 MALE DB9 FEMALE Shield Wire (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE DB9 FEMALE Shield Wire to DB9 body PINOUTS PINOUTS...

  • Page 38: Aromat Fp0/Fpm To Gwy-00 (Ec-P-015A-00)

    AROMAT FP0/FPM TO GWY-00 (EC-P-015A-00) AROMAT FP0 GWY-00 SIDE SIDE 2 mtr. MINIDIN 5 PIN MALE DB9 MALE (RS232) Shield Wire (RS485) SIGNALS Pin # Pin # SIGNALS Shield Wire DB9 MALE 5 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 39: Aromat Fp1 To Gwy-00 (Ec-P-015B-00)

    AROMAT FP1 TO GWY-00 (EC-P-015B-00) ARPMAT FP1 GWY-00 SIDE SIDE 2 mtr. DB9 MALE DIN CONNECTOR MALE Shield Wire (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS Shield Wire DIN CONNECTOR PINOUTS DB9 MALE PINOUTS...

  • Page 40: Aromat Fp2 To Gwy-00 (Ec-P-015D-00)

    AROMAT FP2 TO GWY-00 (EC-P-015D-00) AROMAT FP2 SIDE GWY-00 SIDE 2 mtr. DB9 MALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # SIGNALS Pin # Shield Wire to DB9 body DB9 MALE PINOUTS...

  • Page 41: Calisto Plc To Gwy-00 (Ec-P-090-00)

    CALISTO PLC TO GWY-00 (EC-P-090-00) CALISTO SLC SIDE GWY-00 SIDE 2 mtr. DB9 FEMALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS DB9 FEMALE DB9 MALE PINOUTS PINOUTS Shield Wire...

  • Page 42: Ge 90 Series Plc To Gwy-00 (Ec-P-002-00)

    GE 90 SERIES PLC TO GWY-00 (EC-P-002-00) GWY-00 SIDE GE 90 SERIES SIDE 2 mtr. DB9 MALE Shield Wire (RS232) DB15 MALE (RS485) SIGNALS # Pin # Pin # SIGNALS EARTH DB9 MALE Shield Wire PINOUTS DB15 MALE PINOUTS...

  • Page 43: Ge Versamax Plc To Gwy-00 (Ec-P-002B-00)

    GE VERSAMAX PLC TO GWY-00 (EC-P-002B-00) GWY-00 SIDE GE VERSAMAX SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS232) (RS232) SIGNALS Pin # SIGNALS Pin # Shield Wire DB9 MALE PINOUTS...

  • Page 44: Ge Versamax Plc To Gwy-00 (Ec-P-002A-00)

    8.10 GE VERSAMAX PLC TO GWY-00 (EC-P-002A-00) GE VERSAMAX GWY-00 SIDE SIDE 2 mtr. 8 PIN MODULAR CONNECTOR DB9 MALE (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS 8 PIN MODULAR CONNECTOR PINOUTS DB9 MALE R.H.S. VIEW FRONT VIEW PINOUTS...

  • Page 45: Idec Micro3 To Gwy-00 (Ec-P-025A-00)

    8.11 IDEC MICRO TO GWY-00 (EC-P-025A-00) GWY-00 SIDE IDEC MICRO SIDE 2 mtr. DB9 MALE MINIDIN 8 PIN MALE Shield Wire (RS485) (RS232) SIGNALS Pin # Pin # SIGNALS Shield Wire DB9 MALE 8 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 46: Keyence Kv Plc To Gwy-00 (Ec-P-018-00)

    8.12 KEYENCE KV PLC TO GWY-00 (EC-P-018-00) KEYENCE KV GWY-00 SIDE PLC SIDE 2 mtr. 6X4 MODULAR DB9 MALE CONNECTOR (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS 8 PIN MODULAR CONNECTOR Shield Wire PINOUTS R.H.S. VIEW DB9 MALE...

  • Page 47: Lg Master K Series Plc To Gwy-00 (Ec-P-037-00)

    8.13 LG MASTER K SERIES PLC TO GWY-00 (EC-P-037-00) GWY-00 SIDE LG MASTER PLC SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS232) (RS232) SIGNALS Pin # SIGNALS Pin # Shield Wire DB9 MALE PINOUTS...

  • Page 48: Mitsubishi Fx Series Plc To Gwy-00 (Ec-P-008B-00)

    8.14 MITSUBISHI FX SERIES PLC TO GWY-00 (EC-P-008B-00) GWY-00 SIDE MITSUBISHI FX PLC SIDE 2 mtr. DB9 MALE Shield Wire DB25 MALE (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS DB25 MALE PINOUTS...

  • Page 49: Mitsubishi Fx0 Plc To Gwy-00 (Ec-P-008A-00)

    8.15 MITSUBISHI FX0 PLC TO GWY-00 (EC-P-008A-00) GWY-00 SIDE MITSIBISHI FX0 PLC SIDE 2 mtr. MINIDIN 8 PIN MALE DB9 MALE (RS485) Shield Wire (RS485) SIGNALS Pin # Pin # SIGNALS Shield Wire 8 PIN MINIDIN CONNECTOR DB9 MALE PINOUTS...

  • Page 50: Modicon Micro-Controller To Gwy-00 (Ec-P-009B-00)

    8.16 MODICON MICRO-CONTROLLER TO GWY-00 (EC-P-009B-00) GWY-00 SIDE MODICON CONTROLLER SIDE 2 mtr. 8 PIN MODULAR DB9 MALE CONNECTOR (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS EARTH Shield Wire 8 PIN MODULAR CONNECTOR PINOUTS DB9 MALE R.H.S. VIEW...

  • Page 51: Moisture Analyser To Gwy-00 (Ec-P-098-00)

    8.17 MOISTURE ANALYSER TO GWY-00 (EC-P-098-00) GWY-00 SIDE MOISTURE ANALYSER SIDE 2 mtr. WIRE OUTS DB9 MALE SIGNALS FROM PLC Shield Wire (RS232) Pin # SIGNALS Pin # SIGNALS YELLOW GREEN BLACK DB9 MALE PINOUTS...

  • Page 52: Omron Cqm1 Plc To Gwy-00 (Ec-P-006B-00)

    8.18 OMRON CQM1 PLC TO GWY-00 (EC-P-006B-00) GWY-00 SIDE OMRON CQM1 SIDE 2 mtr. DB9 MALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # SIGNALS Pin # EARTH Shield Wire DB9 MALE PINOUTS...

  • Page 53: Omron Cqm/Cpm Cmos Port To Gwy-00 (Ec-P-006A-00)

    8.19 OMRON CQM/CPM CMOS PORT TO GWY-00 (EC-P-006A-00) GWY-00 SIDE OMRON CMOS SIDE 2 mtr. C200H -CN422 DB9 MALE OMRON 20 PIN Shield Wire (CMOS) CONNECTOR (CMOS) SIGNALS Pin # Pin # SIGNALS TXD CMOS TXD CMOS Shield Wire DB9 MALE...

  • Page 54: Rheonic Mass Flow Meter To Gwy-00 (Ec-P-091A-00)

    8.20 RHEONIC MASS FLOW METER TO GWY-00 (EC-P-091A-00) GWY-00 SIDE RHEONIC MASS FLOW METER SIDE 2 mtr. DB9 MALE DB25 MALE Shield Wire (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS DB25 MALE PINOUTS...

  • Page 55: Rheonic Mass Flow Meter To Gwy-00 (Ec-P-091B-00)

    8.21 RHEONIC MASS FLOW METER TO GWY-00 (EC-P-091B-00) RHEONIC MASS FLOW GWY-00 SIDE METER SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS422) (RS232) SIGNALS Pin # Pin # SIGNALS Shield Wire DB9 MALE PINOUTS...

  • Page 56: Siemens S7-300 Series Plc To Gwy-00 (Ec-P-077-00)

    8.22 SIEMENS S7-300 SERIES PLC TO GWY-00 (EC-P-077-00) SIEMENS S7-300 SIDE GWY-00 SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire to DB9 body PINOUTS Note: These details are also applicable to Siemens S7-200...

  • Page 57: Siemens Step 7 Micro (S7-200) Plc To Gwy-00 (Ec-P-029-00)

    8.23 SIEMENS STEP 7 MICRO (S7-200) PLC TO GWY-00 (EC-P-029-00) SIEMENS S7-200 SIDE GWY-00 SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire to DB9 body PINOUTS Note: These details are also applicable to Siemens S7-300...

  • Page 58: Telemechanique Tsx-07/Tsx-37 Plc To Gwy-00 (Ec-P-026A-00)

    8.24 TELEMECHANIQUE TSX-07/TSX-37 PLC TO GWY-00 (EC-P-026A-00) GWY-00 SIDE TELEMECHANIQUE TSX-07/TSX-37 SIDE 2 mtr. DB9 MALE MINIDIN 8 PIN MALE Shield Wire (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS Shield Wire DB9 MALE 8 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 59: Toshiba T1 Link Port To Gwy-00 (Ec-P-046A-00)

    8.25 TOSHIBA T1 LINK PORT TO GWY-00 (EC-P-046A-00) GWY-00 SIDE TOSHIBA T1 LINK PORT SIDE 2 mtr. WIRE OUTS DB9 MALE SIGNAL FROM PLC Shield Wire (RS485) Pin # SIGNALS Pin # SIGNALS YELLOW GREEN BLACK WHITE BLUE DB9 MALE...

  • Page 60: Toshiba T1 Plc To Gwy-00 (Ec-P-019A-00)

    8.26 TOSHIBA T1 PLC TO GWY-00 (EC-P-019A-00) GWY-00 SIDE TOSHIBA T1 SIDE 2 mtr. MINIDIN 8 PIN MALE DB9 MALE (RS485) Shield Wire (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire 8 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 61: Toshiba T2 Link Port To Gwy-00 (Ec-P-046B-00)

    8.27 TOSHIBA T2 LINK PORT TO GWY-00 (EC-P-046B-00) TOSHIBA T2 LINK PORT SIDE GWY-00 SIDE 2 mtr. DB9 MALE Shield Wire (RS232) DB15 MALE (RS485) Pin # SIGNALS # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS DB15 MALE PINOUTS...

  • Page 62: Toshiba T2 Plc To Gwy-00 (Ec-P-019B-00)

    8.28 TOSHIBA T2 PLC TO GWY-00 (EC-P-019B-00) TOSHIBA T2 GWY-00 SIDE SIDE 2 mtr. DB9 MALE DB9 MALE (RS485) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS Note: These details are also applicable to Siemens S7-300...

  • Page 63: Toshiba Vf-S7 To Gwy-00 (Ec-P-050-00)

    8.29 TOSHIBA VF-S7 TO GWY-00 (EC-P-050-00) GWY-00 SIDE TOSHIBA VF-S7 SIDE 2 mtr. 8 PIN MODULAR DB9 MALE Shield Wire CONNECTOR (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS CMOS TXD CMOS TXD Shield Wire 8 PIN MODULAR CONNECTOR DB9 MALE PINOUTS R.H.S.

  • Page 64: Mettler Toledo To Gwy-00 (Ec-P-103-00)

    8.30 METTLER TOLEDO TO GWY-00 (EC-P-103-00) GWY-00 SIDE METTLER TOLEDO (COM1) SIDE 2 mtr. WIRE OUTS DB9 MALE SIGNAL FROM Shield Wire (RS232) METTLER TOLEDO Pin # SIGNALS Pin # SIGNALS YELLOW GREEN BLACK DB9 MALE Shield Wire PINOUTS...

  • Page 65: Sartorius To Gwy-00 (Ec-P-104-00)

    8.31 SARTORIUS TO GWY-00 (EC-P-104-00) GWY-00 SIDE SATORIUS (COM1) SIDE 2 mtr. WIRE OUTS DB9 MALE SIGNAL FROM Shield Wire (RS232) SATORIUS Pin # SIGNALS Pin # SIGNALS YELLOW GREEN BLACK DB9 MALE Shield Wire PINOUTS...

  • Page 66: Baumuller Drive (Rs485 4-Wire) To Gwy-00 (Ec-P-042A-00)

    8.32 BAUMULLER DRIVE (RS485 4-WIRE) TO GWY-00 (EC-P-042A-00) BAUMULLER GWY-00 SIDE DRIVE 2 mtr. DB9 MALE Shield Wire (RS485) DB9 MALE (RS485 4-WIRE) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS...

  • Page 67: Baumuller Drive (Rs485 2-Wire) To Gwy-00 (Ec-P-042B-00)

    8.33 BAUMULLER DRIVE (RS485 2-WIRE) TO GWY-00 (EC-P-042B-00) BAUMULLER GWY-00 SIDE DRIVE 2 mtr. DB9 MALE Shield Wire (RS485) DB9 MALE (RS485 2-WIRE) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire PINOUTS...

  • Page 68: Thomson Technology Controller To Gwy-00 (Ec-P-117-00)

    8.34 THOMSON TECHNOLOGY CONTROLLER TO GWY-00 (EC-P-117-00) GWY-00 SIDE THOMSON TECHNOLOGY CONTROLLER 2 mtr. 8 PIN MODULAR DB9 MALE Shield Wire CONNECTOR (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS 8 PIN MODULAR CONNECTOR Shield Wire DB9 MALE PINOUTS R.H.S. VIEW...

  • Page 69: Communication Cables For Gwy-S7

    COMMUNICATION CABLES FOR GWY-S7...

  • Page 70: Ab Micrologix Series Plcs To Gwy-S7 (Ec-G7-027A-00)

    AB MICROLOGIX SERIES PLCs TO GWY-S7 (EC-G7-027A-00) GWY-S7 SIDE AB MICROLOGIX SIDE 2 mtr. MINIDIN 8 PIN MALE DB9 MALE (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS 8 PIN MINIDIN CONNECTOR DB9 MALE Shield Wire PINOUTS PINOUTS...

  • Page 71: A B Slc Df1 Port To Gwy-S7 (Ec-G7-027B-00)

    A B SLC DF1 PORT TO GWY-S7 (EC-G7-027B-00) AB SLC SIDE GWY-S7 SIDE 2 mtr. DB9 MALE DB9 FEMALE Shield Wire (RS232) (RS232) Pin # SIGNALS SIGNALS Pin # DB9 MALE DB9 FEMALE Shield Wire to DB9 body PINOUTS PINOUTS...

  • Page 72: Modicon Micro-Controller To Gwy-S7 (Ec-G7-009B-00)

    MODICON MICRO-CONTROLLER TO GWY-S7 (EC-G7-009B-00) GWY-S7 SIDE MODICON CONTROLLER SIDE 2 mtr. 8 PIN MODULAR DB9 MALE CONNECTOR (RS232) Shield Wire (RS232) SIGNALS Pin # Pin # SIGNALS EARTH 8 PIN MODULAR CONNECTOR PINOUTS DB9 MALE Shield Wire PINOUTS FRONT VIEW R.H.S.

  • Page 73: Omron Cqm1 Plc To Gwy-S7 (Ec-G7-006B-00)

    OMRON CQM1 PLC TO GWY-S7 (EC-G7-006B-00) OMRON CQM1 GWY-S7 SIDE SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS232) (RS232) SIGNALS SIGNALS Pin # Pin # EARTH Shield Wire DB9 MALE PINOUTS...

  • Page 74: Omron Cqm/Cpm Cmos Port To Gwy-S7 (Ec-G7-006A-00)

    OMRON CQM/CPM CMOS PORT TO GWY-S7 (EC-G7-006A-00) OMRON CMOS GWY-G7 SIDE SIDE 2 mtr. C200H -CN422 DB9 MALE OMRON 20 PIN (CMOS) Shield Wire CONNECTOR (CMOS) SIGNALS Pin # Pin # SIGNALS TXD CMOS TXD CMOS DB9 MALE Shield Wire PINOUTS...

  • Page 75: Siemens Step 7 Micro (S7-200) Plc To Gwy-S7 (Ec-G7-077-00)

    SIEMENS STEP 7 MICRO (S7-200) PLC TO GWY-S7 (EC-G7-077-00) GWY-S7 SIDE SIEMENS S7-200 SIDE 2 mtr. DB9 MALE DB9 MALE (RS485) Shield Wire (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire to DB9 body PINOUTS Note: These details are also applicable to Siemens S7-300...

  • Page 76: Ge 90 Series Plc To Gwy-S7 (Ec-G7-002-00)

    GE 90 SERIES PLC TO GWY-S7 (EC-G7-002-00) GE 90 SERIES SIDE GWY-S7 SIDE 2 mtr. DB9 MALE Shield Wire (RS485) DB15 MALE (RS485) Pin # SIGNALS # Pin # SIGNALS EARTH DB9 MALE PINOUTS Shield Wire DB15 MALE PINOUTS...

  • Page 77: Siemens S7-300 Plc To Gwy-S7 (Ec-G7-077-00)

    SIEMENS S7-300 PLC TO GWY-S7 (EC-G7-077-00) SIEMENS S7-300 SIDE GWY-S7 SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS485) (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire to DB9 body PINOUTS Note: These details are also applicable to Siemens S7-200...

  • Page 78: Telemechanique Tsx-07/Tsx-37 Plc To Gwy-S7 (Ec-G7-026A-00)

    TELEMECHANIQUE TSX-07/TSX-37 PLC TO GWY-S7 (EC-G7-026A-00) GWY-S7 SIDE TELEMECHANIQUE TSX-07/TSX-37 SIDE 2 mtr. DB9 MALE MINIDIN 8 PIN MALE (RS485) Shield Wire (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire 8 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 79: Ab Slc Dh485 Port To Gwy-S7 (Ec-G7-007-00)

    9.10 AB SLC DH485 PORT TO GWY-S7 (EC-G7-007-00) GWY-S7 SIDE AB SLC SIDE 2 mtr. 8 PIN MODULAR CONNECTOR DB9 MALE (RS485) Shield Wire (RS485) Pin # SIGNALS Pin # SIGNALS SHIELD 8 PIN MODULAR CONNECTOR PINOUTS Shield Wire DB9 MALE PINOUTS FRONT VIEW R.H.S.

  • Page 80: Aromat Fp0/Fpm To Gwy-S7 (Ec-S7-015A-00)

    9.11 AROMAT FP0/FPM TO GWY-S7 (EC-S7-015A-00) GWY-S7 SIDE AROMAT FP0 SIDE 2 mtr. DB9 MALE MINIDIN 5 PIN Shield Wire (RS232) MALE (RS232) SIGNALS Pin # Pin # SIGNALS Shield Wire DB9 MALE 5 PIN MINIDIN CONNECTOR PINOUTS PINOUTS...

  • Page 81: Aromat Fp1 To Gwy-S7 (Ec-G7-015B-00)

    9.12 AROMAT FP1 TO GWY-S7 (EC-G7-015B-00) GWY-S7 SIDE ARPMAT FP1 SIDE 2 mtr. DB9 MALE DIN CONNECTOR (RS485) Shield Wire MALE (RS485) Pin # SIGNALS Pin # SIGNALS DIN CONNECTOR PINOUTS Shield Wire DB9 MALE PINOUTS...

  • Page 82: Aromat Fp2 To Gwy-S7 (Ec-G7-015D-00)

    9.13 AROMAT FP2 TO GWY-S7 (EC-G7-015D-00) AROMAT FP2 SIDE GWY-S7 SIDE 2 mtr. DB9 MALE DB9 MALE Shield Wire (RS232) (RS232) SIGNALS Pin # Pin # SIGNALS Shield Wire to DB9 body DB9 MALE PINOUTS...

  • Page 83: Communication Cables For Gwy-S8

    COMMUNICATION CABLES FOR GWY-S8...

  • Page 84: Siemens S7-300 Series Plc To Gwy-S8 (Ec-G8-077-00)

    10.1 SIEMENS S7-300 SERIES PLC TO GWY-S8 (EC-G8-077-00) SIEMENS S7-300 SIDE GWY-S8 SIDE 2 mtr. DB9 MALE DB9 MALE (RS485) Shield Wire (RS485) SIGNALS Pin # Pin # SIGNALS DB9 MALE Shield Wire to DB9 body PINOUTS...

  • Page 85: Ibm Cables

    IBM CABLES...

  • Page 86: Ibm Cable For Gwy-00 & Gwy-S8 (Ibm 0909-1-00)

    11.1 IBM CABLE FOR GWY-00 & GWY-S8 (IBM 0909-1-00) PC SIDE GWY-XX SIDE 2 mtr. DB9 MALE DB9 FEMALE Shield Wire (RS232) (RS232) SIGNALS Pin # SIGNALS Pin # DB9 FEMALE DB9 MALE PINOUTS Shield Wire PINOUTS...

  • Page 87: Ibm Cable For Gwy-S7

    11.2 IBM CABLE FOR GWY-S7 PC SIDE GWY-S7 SIDE 2 mtr. DB9 MALE DB9 FEMALE Shield Wire (RS232) (RS232) SIGNALS Pin # SIGNALS Pin # DB9 FEMALE DB9 MALE PINOUTS Shield Wire PINOUTS...

  • Page 88: Troubleshooting Guide

    TROUBLESHOOTING GUIDE...
  • Page 89 Pins 3 and 4 on any one of GWY-00 port should be shorted at power-on. Wait for atleast 1 second. After the ‘OK’ LED starts blinking, remove the short. Now GWY-00 permanently waits for IBM download.
  • Page 90 This string is used to test other port by LOOP-BACK method. If the port is functional, Gateway send the same string back to the software. User must test all three signal levels on both the serial ports. Test Setup: Gateway unit (GWY-00) Gateway Setup Software IBM cable...

  • Page 91: Addendum For Special Gateway Models

    ADDENDUM FOR SPECIAL GATEWAY MODELS Special Gateway Models Communication Ports of Special Gateway Models Configuration of Special Gateway Models Dimensional Details and Mounting Instructions for Special Gateway Models Supported PLC’s List for Special Gateway Models...

  • Page 92: Special Gateway Models

    Special Gateway Models Gateway has some special models which have different hardware as compared to GWY-00. Operation of all Gateways is the same. This section presents details of all the hardware differences and special require- ments for operating these hardwares. This section has the details of GWY-01, GWY-02, GWY-04, GWY-05, GWY-06, GWY-08 and GWY-S7.
  • Page 93 GWY-04 Power Supply : 5 VDC +/- 5 % regulated on PLC1 port, 120 mA max Communication : Two ports as follows: PLC1: RS485-For configuration and PLC communication PLC 1 (RS485) PLC2: RS485-For PLC communication PLC 1 Indications : PLC1 LED - for PLC1 port status OK LED - for Gateway status PLC 2 PLC2 LED - for PLC2 port status...
  • Page 94 GWY-06 Power Supply : 24 VDC +/- 10 % regulated on PLC1 port, 50 mA max Communication : Two ports as follows: PLC1: RS232-For configuration and PLC PLC 1 (RS232) communication PLC2: RS485-For PLC communication PLC 1 Indications : PLC1 LED - for PLC1 port status OK LED - for Gateway status PLC 2 PLC2 LED - for PLC2 port status...
  • Page 95 Storage: - 40 to 90 °C Humidity : 10% to 90% (Non condensing) PENDING LR 109782-2 Renu Electronics Pvt. Ltd. Immunity to ESD : Level 3 as per IEC1000-4-2 Survey No. 2/6, Baner Road, Pune-411045 INDIA Immunity to Transients : Level 3 as per IEC1000-4-4...

  • Page 96: Communication Ports Of Special Gateway Models

    Communication Ports of Special Gateway Models Gateway has two communication ports for communication with PLC’s and other devices. User must ensure proper communication cable for error free communication. This section explains various types of ports in Special Gateway models. RS232 port Mentioned below are the types of RS232 port available in Special Gateway models.
  • Page 97 PLC 1 PORT OF GWY-S7 PLC1 port of GWY-S7 has a DB9 female type connector and is compatible with RS232C, RS422, RS485 and CMOS signal levels. Pin outs of this port are as given below: RX- (RS422/RS485) RX+ (RS422/ TX- (RS422/RS485) RXD (RS232C/CMOS) TXD (CMOS) TXD (RS232C)
  • Page 98 User can convert RS485 4 wire + Signal Ground system to a 2 Wire + Signal Ground system by shorting following signals in the communication cable: Note: If user has attached shield to Earth on Device end, leave the shield open on Gateway end. If user has connected shield to Signal Ground on Device end, connect shield to Signal Ground on Gateway end.

  • Page 99: Configuration Of Special Gateway Models

    Configuration of Special Gateway Models: Special Gateways communicate with IBM on COM1 / PLC1 port for configuration of Gateway. GWY-01, GWY-02, GWY-05 and GWY-06 have RS232 PLC1 port and need a “Y” Cable, similar to the cable shown in the figure below, for configuration. One end of the cable connects to Gateway which has both power and communication signals, the second end connects to the device (PLC) for power and the third end connects to IBM PC for communication.
  • Page 100 GWY-S7 has PLC1 port compatible with RS232/RS422/RS485 and CMOS port. IBM communication can be done on PLC1 / COM1 port only. Downloading procedure is same as that of GWY-00. Use Gateway Setup V2.xxx for creating and downloading configuration. I BM download cable is as shown below:...

  • Page 101: Dimensional Details And Mounting Instructions For Special Gateway Models

    Dimensional Details and Mounting Instructions for Special Gateway Models: This section has dimensional details and mounting instructions for GWY-01, GWY-02, GWY-04, GWY-05, GWY-06 and GWY-08. Dimensional details & Mounting instructions for GWY-S7 are same as GWY-00. Attach Termination 1. TX+ 2.
  • Page 102 For mounting Gateway on a DIN rail refer to the following drawing and follow the instructions given below. PLC 1 (RS485) PLC 1 (RS485) PLC 1 PLC 1 PLC 2 PLC 2 GWY-08 GWY-08 LR 109782-2 LR 109782-2 PLC 2 (RS485) PLC 2 (RS485) Pull the DIN rail clip out.

  • Page 103: Supported Plc's List For Special Gateway Models

    Supported PLC’s List for Special Gateway Models Following Table shows the list of supported PLC’s for Gateway models GWY-01 to GWY-08 with their power capability and communication signal levels. This table can be used to find out different configurations for any given model.

  • Page 104: Index

    INDEX...
  • Page 105 Batavia, IL 60510-1994. Tel: + 1 630 879 8412 Fax: + 1 516 706 2513 Email: info.usa@renuelectronics.com ASIA PACIFIC Renu Electronics Asia Pacific Pte. Ltd. 240 Macpherson Road 04-05, Pines Industrial Building Singapore 348574 Tel: + (65) 6742 2869 Fax: + 65 6234 3704 Email: info.ap@renuelectronics.com...

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