Renu Electronics GWY-800 Series User Manual

Hart gateway

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GWY-800
(HART Gateway)
USER'S MANUAL

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  • Page 1 GWY-800 (HART Gateway) USER’S MANUAL...
  • Page 2 This manual is a publication of Renu Electronics Pvt. Ltd. and is provided for use by its customers only. The contents of the manual are copyrighted by Renu Electronics; reproduction in whole or in part, for use other than in support of Renu Electronics equipment, is prohibited without the specific written permission of Renu Electronics.
  • Page 3 NOTE : Renu Electronics Pvt. Ltd. is dedicated to providing complete customer service and customer satisfaction. If you have any comments or criticisms about how to improve the product features/reliability, Please make a note of the problem/improvement and notify us.
  • Page 4: Table Of Contents

    Contents INTRODUCTION Purpose of this manual Introduction to Gateway GWY-800-B Specifications HARDWARE Dimensional Details and Mounting Instructions Communication Port Details LED Status GETTING STARTED Introduction To HART Introduction To GWY-800-B GWY-800-B Operation-Configuration And Communication Configuration of GWY-800-B (IBM Download) 3.4.1 When GWY-800-B can accept configuration GWY-800-B FEATURES Gateway Modes...
  • Page 5: Introduction

    Introduction INTRODUCTION In this chapter..♦ Purpose of this manual ♦ Introduction To Gateway ♦ GWY-800-B Specifications Doc No: UMAN\GWY-800-B\0706 REVISION 0...
  • Page 6: Purpose Of This Manual

    Fea- tures described herein may not be present in all hardwares. Renu Electronics Pvt. Ltd. reserves the right to update information in this publication without prior notice.
  • Page 7: Gwy-800-B Specifications

    Introduction GWY-800-B Specifications Power +24V DC + 10%, 100mA max LED’s 3 LEDs for status indication. Communication Ports 3 Communication port with COM1 RS232 / RS422 / RS485 / CMOS COM2 HART Out COM3 RS232 (Pass Through Port) Operating Temperature to 60 Storage Temperature to 80...
  • Page 8: Hardware

    Hardware HARDWARE In this chapter..♦ Dimensional Details and Mounting Instructions ♦ Communication Port Details ♦ LED Status Doc No: UMAN\GWY-800-B\0706 REVISION 0...
  • Page 9: Dimensional Details And Mounting Instructions

    Hardware Dimensional Details and Mounting Instructions GWY-800 -B unit can be mounted on a back panel or on a DIN rail or can be left hanging. It comes with a separate DIN rail plate when it is packed. User will have to attach the DIN rail plate to the unit if it has to be mounted on a panel or DIN rail.
  • Page 10: Communication Port Details

    Hardware Communication Port Details GWY-800-B has three communication ports COM1, HART OUT and Pass Through Port. COM1 port is compactible to RS232/ RS422/ RS485; HART OUT is a HART Port and Pass Through Port is a serial RS232 Port. Pinout of these ports are as shown below: HART PASS THROUGH PLC1 / COM1...
  • Page 11 Hardware Pin Description for COM 1 / PLC 1 Name Signal Level Description RS422 / RS485 Differential Transmit +, also referred as TXA RS232 Transmit RS232 / CMOS Receive RS422 / RS485 Differential Receive +, also referred as RXA Signal Ground common to all signals. +5VDC DO NOT USE CMOS...
  • Page 12: Led Status

    Hardware LED Status There are 3 LEDs for status indication. LEDs status: PLC1 Yellow No data receive on PLC port ON / Flashing COM1 / PLC1 side communication OK Green No Firmware Slow Flashing IBM Download Fast Flashing Polling HART Devices Device OK PASS Yellow...
  • Page 13: Getting Started

    Getting Started GETTING STARTED In this chapter..♦ Introduction To HART ♦ Introduction To GWY-800-B ♦ GWY-800-B Operation Doc No: UMAN\GWY-800-B\0706 REVISION 0...
  • Page 14: Introduction To Hart

    Getting Started Introduction To HART HART® Field Communications Protocol is widely recognized as the industry standard for digitally enhanced 4-20 mA smart instrument communication. Use of the technology is growing rapidly, and today virtually all major global instrumentation suppliers offer products with HART communication. The HART protocol provides a uniquely backward compatible solution for smart instrument communication as both 4- 20 mA analog and digital communication signals are transmitted simultaneously on the same wiring.
  • Page 15 Getting Started The HART FSK signaling enables two-way digital communication and makes it possible for additional information beyond just the normal process variable to be communicated to or from a smart field instrument. The HART protocol communicates at 1200 bits per second without interrupting the 4-20 mA signal and allows a host application (master) to get two or more digital updates per second from a field device.
  • Page 16: Introduction To Gwy-800-B

    Getting Started Introduction To GWY-800-B GWY-800 is a protocol converter as well as the HART modem. This converts the HART digital signal to a serial communication protocol (e.g. MODBUS). This allows various HART field devices to interface directly with serial protocol (MODBUS) based monitoring and control systems.
  • Page 17: Configuration Of Gwy-800-B (Ibm Download)

    Getting Started Configuration of GWY-800-B (IBM Download) User MUST download Project, PLC1 driver and HART in Gateway before installing any system using Gateway. Gateway can accept drivers and configuration data on COM1 port. User needs a special IBM download cable for downloading configuration in Gateway. All configurations can be downloaded only form Serial port (Port 1). The other port is dedicated for HART.
  • Page 18: When Gwy-800-B Can Accept Configuration

    Getting Started 3) Power off the unit (Keep the pins shorted) 4) And Power on the unit again. This procedure will force the gateway go into the IBM download mode. 3.4.1 When GWY-800-B can accept configuration If current driver present for PLC1 port is Master (e.g. Modbus (Gateway as Master) First, it is checked that whether device is connected on HART Port (fast “OK”...
  • Page 19: Gwy-800-B Features

    GWY-800-B Features GWY-800-B FEATURES In this chapter..♦ Gateway Modes ♦ Repeat Cycle ♦ Control Word ♦ Error Indication Bits ♦ Communication Parameters Doc No: UMAN\GWY-800-B\0706 REVISION 0...
  • Page 20: Gateway Modes

    GWY-800-B Features Gateway Modes Gateway has two modes of operation: Master-Master and Master-Slave. Before explaining these modes further Master and Slave concept should be explained. Master: Master is a Device / device driver which initiates communication. Slave: Slave is Device / Device driver which processes Master’s query, takes necessary action and responds to the query, if necessary.
  • Page 21 GWY-800-B Features Let us see the example of Master-Master mode as shown in the picture below: Configure Gateway ports as: PLC1 Protocol: Modbus (Gateway as Master) PLC2 Protocol: HART Doc No: UMAN\GWY-800-B\0706 REVISION 0...
  • Page 22: Master-Slave Configuration

    GWY-800-B Features 4.1.2 Master-Slave Configuration In this mode, one of the Gateway ports is a master and other is the slave so the devices connected on these ports are slave and master respectively. Blocks do not control data transfer in this mode. Data transfer takes place only when Master Device, connected on slave port of Gateway, sends a request to read / write data.
  • Page 23: Repeat Cycle

    GWY-800-B Features Repeat Cycle User can control Block execution by using the Repeat Cycle field. This number decides whether the Block will be executed in each cycle. Larger the number lower the priority of the Block. Range for Repeat Cycle setting is 1-99. Repeat Cycle = 1 …………...
  • Page 24: Error Indication Bit

    GWY-800-B Features In the above example, number of control bits are 36. So 36 / 16 = 2 (Number of words in control field) 36%16 = 4 (i.e. Non-zero so add 1 in the number of words in the control field), so number of words in control field are 2+1 = 3.
  • Page 25: Typical Projects And Applications

    Typical Projects TYPICAL PROJECTS AND APPLICATIONS In this chapter..♦ Project Setup ♦ Applications Doc No: UMAN\GWY-300-B\0106 REVISION 0...
  • Page 26: Project Setup

    Typical Projects Project Setup This Chapter explains, how a simple Gateway project can be created and tested. To develop a Gateway system, select appropriate Gateway model depending on the system requirements. A new project can be created as follows: User should follow the given seqence to configure and use GWY-800-B unit: Install Gateway Setup Software.
  • Page 27: Applications

    IBM PC 2. Multi-dropped HART devices X Protocol Modbus Protocol IBM PC 3. HART Transmiteers as a slave on Modbus network (x10) Modbus Protocol Converter Example: CNV-02 by Renu Electronics HMI Software ASTRA by Renu Electronics Doc No: UMAN\GWY-300-B\0106 REVISION 0...
  • Page 28: Configuration Software

    Configuration Software CONFIGURATION SOFTWARE In this chapter... ♦ System Requirements ♦ Installation Instruction Doc No: UMAN\GWY-300-B\0106 REVISION 0...
  • Page 29: System Requirements

    Configuration Software System Requirements Gateway Setup software runs on a PC/AT compatible computer with the following specifications: Windows Version : Microsoft Windows 9x / 2000 Processor : PENTIUM or higher Hard disk Space : 5 MB or more Serial Mouse : Required :16 MB or more Display resolution...
  • Page 30: Appendix

    Appendix APPENDIX In this chapter..♦ Flexible Applications ♦ Connection of HART Gateway with the field device Doc No: UMAN\GWY-300-B\0106 REVISION 0...
  • Page 31: A Flexible Applications

    Appendix Flexible Applications HART is principally a master/slave protocol which means that a field (slave) device speaks only when spoken to by a master. Two masters (primary and secondary) can communicate with slave devices in a HART network. Secondary masters, such as handheld communicators, can be connected almost anywhere on the network and communicate with field devices without disturbing communication with the primary master.
  • Page 32 Appendix “Burst” is an optional communication mode (Figure 5), which allows a single slave device to continuously broadcast a standard HART, reply message. This mode frees the master from having to send repeated command requests to get updated process variable information. The same HART reply message (PV or other) is continuously broadcast by the slave until the master instructs the slave to do otherwise.
  • Page 33 Appendix HART communication is command based, i.e., a master issues a command and the slave responds. Three types of HART commands provide read/write access to information available in HART-compatible field instruments. Universal and Common Practice Commands are defined in the HART protocol specifications. The third type, Device Specific Commands, provide freedom for product specific parameters or functions unique to a particular device.
  • Page 34: B Connection Of Hart Gateway With The Field Device

    Appendix Connection of HART Gateway with the field device 24V supply 4-20 mA Pos (+) 250W Neg (-) Loop Powered Transmitter Modbus Protocol Modbus IBM PC Device HART s/w 24V supply Pos (+) 4-20 mA Neg (-) 250W External Powered Transmitter Modbus Protocol...
  • Page 35 Appendix 4-20mA Source 4-20mA Smart Valve Modbus Protocol Modbus IBM PC Device HART s/w Doc No: UMAN\GWY-300-B\0106 REVISION 0...

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