Miller Classic Series Owner's Manual
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Miller Classic Series Owner's Manual

Welding helmet
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OM-252052G
2019−07
Classic Series
Welding Helmets
To help us serve you better, go to www.MillerWelds.Com/Register

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  • Page 1 OM-252052G 2019−07 Classic Series Welding Helmets To help us serve you better, go to www.MillerWelds.Com/Register...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS −READ BEFORE USING ..1-1. Symbol Usage ............1-2.

  • Page 3: Section 1 − Welding Helmet Safety Precautions −Read Before Using

    SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS − READ BEFORE USING helmet 2018-08 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous Indicates special instructions. situation which, if not avoided, will result in death or serious injury.

  • Page 4: Proposition 65 Warnings

    WELDING HELMETS do not provide unlimited eye, ear, and face protection. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. D Use helmet for welding/cutting applications only. Do not use helmet for laser welding/cutting. D Use impact resistant safety spectacles or goggles and ear protection at all times when using this welding helmet.

  • Page 5: Lens Shade Selection Table

    1-4. Lens Shade Selection Table Process Electrode Size Arc Current Minimum Suggested in. (mm) Shade No. Protective Amperes Shade No. (Comfort)* Shielded Metal Arc Less than 3/32 (2.4) Less than 60 −− Welding (SMAW) 3/32−5/32 (2.4−4.0) 60−160 5/32−1/4 (4.0−6.4) 160−250 More than 1/4 (6.4) 250−550 Gas Metal...

  • Page 6: Section 2 − Specifications

    SECTION 2 − SPECIFICATIONS Standard Fixed Shade Variable Shade Fixed Shade 2 x 4 No. 10 Specification VSi Helmet Helmet No. 10 Helmet Flip-Up Helmet Viewing Field 95 x 34 mm 95 x 40 mm 95 x 35 mm (3.75 x 1.375 in.) (3.75 x 1.57 in.) (3.75 x 1.375 in.) Reaction Time...

  • Page 7: Section 3 − Operating Instructions

    SECTION 3 − OPERATING INSTRUCTIONS 3-1. Helmet Controls Four different lens assemblies are shown. Refer to the illustration that matches the lens on your helmet. Variable Shade Helmet Reset Button (See Section 3-2) Low Battery Indicator (See Section 3-2) Lens Delay Control (See Section 3-4) Variable Shade Control (No.
  • Page 8 3-1. Helmet Controls − Continued Fixed Shade No. 10 Helmets The fixed shade models have no buttons or controls. The lens turns on (darkens) automatically when welding begins and turns off when welding stops. To ensure proper function, charge lens internal battery prior to first use or after extended storage (about 30 days).

  • Page 9: Reset Button And Low Battery Indicator

    3-2. Reset Button And Low Battery Indicator The auto-darkening lens turns (darkens) automatically when welding begins and turns off when welding stops. Reset Button Press Reset button to check if the lens is working properly. When the Reset button is pressed, the lens should darken twice and re- turn to the clear state.

  • Page 10: Mode Control (Vsi Helmet Only)

    3-3. Mode Control (VSi Helmet Only) Mode Control Button Slide Mode Control switch to select the mode appropriate for the work activity. Slide switch away from the de- sired mode (Weld or X-Mode). When the switch is moved, “On” is revealed next to the active mode.

  • Page 11: Lens Delay Control

    3-4. Lens Delay Control Lens Delay Control The lens delay control is used to adjust the time for the lens to switch to the clear state after welding. The delay is particularly useful in eliminating bright after-rays pres- ent in higher amperage applica- tions where the molten puddle re- mains bright momentarily after welding.

  • Page 12: Variable Shade Control

    3-5. Variable Shade Control Variable Shade Lens Assembly VSi Lens Assembly Variable Shade Use the control to adjust the ing process. Control lens shade in the darkened Start at darkest shade and state. Use the table below to Lens shade can be adjusted adjust lighter to suit the select proper shade control from No.

  • Page 13: Sensitivity Control

    3-6. Sensitivity Control Sensitivity Control Use control to make the lens more re- sponsive to different light levels in vari- ous welding processes. Use a Mid- Range or 30−50% sensitivity setting for most applications. It may be necessary to adjust helmet sensitivity to accommodate different lighting conditions or if lens is flashing On and Off.

  • Page 14: Section 4 − Adjusting Headgear

    SECTION 4 − ADJUSTING HEADGEAR There are four headgear ad- justments: headgear top, tightness, distance adjust- ment, and angle adjustment. Headgear Top Adjustment Adjusts headgear for proper depth on the head to ensure cor- rect balance and stability. Headgear Tightness Adjustment Adjusts headgear for a secure fit.

  • Page 15: Section 5 − Replacing The Lens Covers

    SECTION 5 − REPLACING THE LENS COVERS 5-1. Replacing Outside Lens Cover On Variable Shade And Standard Fixed Shade Helmets Never use the auto-darkening lens without the inside and outside lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty.

  • Page 16: Replacing Inside Lens Cover On Variable Shade And Standard Fixed Shade Helmets

    5-2. Replacing Inside Lens Cover On Variable Shade and Standard Fixed Shade Helmets Never use the auto-darkening lens without the inside and out- side lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty. See Section 5-5 for information on replacing lens covers and grinding shield on Fixed Shade Flip-Up Helmets.

  • Page 17: Replacing Lens Covers On Vsi Helmet

    5-3. Replacing Lens Covers On VSi Helmet Never use the auto-dark- ening lens without the in- side and outside lens covers properly instal- led. Welding spatter will damage the auto-darken- ing lens and void the war- ranty. Outside Lens Cover Lens Holder Release Points Outside Lens Cover...

  • Page 18: Replacing Grinding Shield On Vsi Helmet

    5-4. Replacing Grinding Shield On VSi Helmet Never use the auto-dark- ening lens without the in- side and outside lens covers properly installed. Welding spatter will dam- age the auto-darkening lens void warranty. Grinding Shield Retaining Clip Rotate both retaining clips to the Open position.

  • Page 19: Replacing Lens Covers And Grinding Shield On Fixed Shade Flip-Up Helmets

    5-5. Replacing Lens Covers And Grinding Shield On Fixed Shade Flip-Up Helmets tion on standard Fixed Grinding Shield Never use the auto- Shade Helmets. darkening lens with- out the inside and Outside Lens Cover Remove grinding shield outside lens covers from front of helmet by Lens properly...

  • Page 20: Section 6 − Replacing The Battery

    Insert a coin into the slot on the bat- tery cover. Rotate cover counter- clockwise to remove battery. Install Panasonic CR2450 lithium battery or equivalent (Miller Part No. 217043). Be sure Positive (+) side of the battery faces up (toward inside of helmet).

  • Page 21: Solar Cell On Fixed Shade Helmets

    6-3. Solar Cell On Fixed Shade Helmets Solar Cell (Internal) Fixed shade models are powered by a rechargeable, non-replaceable so- lar cell. No service is required. Always make sure the lens is fully charged before welding. Place helmet in direct sunlight for 20 minutes to charge lens solar cell.

  • Page 22: Section 7 − Installing Optional Magnifying Lens

    SECTION 7 − INSTALLING OPTIONAL MAGNIFYING LENS Outside Lens Cover Frame Optional Magnifying Lens Remove lens cover frame by grasping the outside corners and pulling the frame away from the hel- met. Remove the auto-darkening lens assembly by gently lifting the hel- met lip above the assembly and pushing assembly free of the re- taining brackets.

  • Page 23: Section 8 − Maintenance And Storage

    SECTION 8 − MAINTENANCE AND STORAGE NOTICE − Do not use solvents or abrasive cleaning detergents to clean the helmet. Do not immerse the lens assembly in water. NOTICE − Keep helmet dry; do not expose helmet to rain or snow. Keep helmet away from fire and other sources of heat.

  • Page 24: Section 9 − Troubleshooting

    SECTION 9 − TROUBLESHOOTING Trouble Remedy Auto lens not On; lens Check batteries and verify they are in good condition and installed does not darken momen- properly. Also, check battery surfaces and contacts and clean if tarily when the Reset but- necessary.
  • Page 25 Notes OM-252052 Page 23...

  • Page 26: Section 10 − Parts List

    SECTION 10 − PARTS LIST Miller See Figure 10-3 for Fixed Shade No. 10 Flip-Up helmet parts list. 804 796 Figure 10-1. Variable Shade And Standard Fixed Shade No. 10 Auto-Darkening Welding Helmets OM-252052 Page 24...
  • Page 27 ..Bag Helmet, Miller .......
  • Page 28 Figure 10-2. VSi Auto-Darkening Welding Helmet OM-252052 Page 26...
  • Page 29 ♦770250 ..Bag, Helmet (Miller Logo) ........
  • Page 30 Figure 10-3. Fixed Shade No. 10 Flip-Up Welding Helmet OM-252052 Page 28...

  • Page 31: Section 11 − Limited Warranty

    Mfg. LLC, Appleton, Wisconsin, warrants to its original retail purchaser that the new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
  • Page 32 For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com ® Miller Electric Mfg. LLC An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA © ORIGINAL INSTRUCTIONS 2019 Miller Electric Mfg. LLC...

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