Weber Summit S-440 Installation Manual
Weber Summit S-440 Installation Manual

Weber Summit S-440 Installation Manual

Built-in lp gas grill
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GAS GRILL
Built-In LP Gas Grill Installation Guide
S-440
S-640
YOU MUST READ THIS OWNER'S GUIDE
BEFORE OPERATING YOUR GAS GRILL
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fi re department.
Leaking gas may cause a fi re or explosion
which can cause serious bodily injury or death,
or damage to property.
1. Do not store or use gasoline or other
fl ammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
Tank Enclosure Installation - Pg 22
DANGER
WARNING:
#43165
WARNING: Follow all leak-check procedures
carefully in this manual prior to barbecue
operation. Do this even if the barbecue was
dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance
without reading the "Lighting Instructions"
section of this manual.
43165 US 01/30/07
LP

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Summary of Contents for Weber Summit S-440

  • Page 1 GAS GRILL Built-In LP Gas Grill Installation Guide Tank Enclosure Installation - Pg 22 S-440 S-640 #43165 YOU MUST READ THIS OWNER’S GUIDE WARNING: Follow all leak-check procedures BEFORE OPERATING YOUR GAS GRILL carefully in this manual prior to barbecue operation.
  • Page 2 Combustible materials should never be within 24 (60.96cm) empty, gas may still be present, and the cylinder should be ® inches of the top, bottom, back or sides of your Weber transported and stored accordingly. barbecue. If you see, smell or hear the hiss of escaping gas from the Do not put a barbecue cover or anything fl...
  • Page 3: Built-In Cutout Dimensions

    Note: For a countertop treatment: Recommended 3/4” (19.1 mm) overhang. Notch front edge for frame to fully slide in. Gas Inlet Side Burner Opening Access for electric on left hand side * Clearance from any surface or structure is at least 24” (609.6mm) from the back and sides of the grill or side burner. WWW.WEBER.COM ®...
  • Page 4: Parts List

    Right Enclosure Panel - 1 Cookbox - 1 Left Enclosure Panel - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Front Vent Panel - 1 Rear Panel Assembly - 1 Rear Vent - 1 Bottom Shelf - 1 WWW.WEBER.COM ®...
  • Page 5 Keps Nuts (1/4 x 20 keps nut) - 2 1 inch Bolt (¼-20 x 1 inch Bolt) - 2 Right Front Vent Clip - 1 Smoker - 1 Left Front Vent Clip - 1 Smoker Bar - 1 7/16 inch Wrench - 1 WWW.WEBER.COM ®...
  • Page 6 ASSEMBLY Arrow stickers on Frame Rail (1) and Left Side Panel (2) should point toward each other (shown above). Door Stop Bracket (3) should be positioned as shown (left). WWW.WEBER.COM ®...
  • Page 7 ASSEMBLY ATTENTION! Do not fully tighten screws. Clips should slide freely when installed. WWW.WEBER.COM ®...
  • Page 8 ASSEMBLY Back WWW.WEBER.COM ®...
  • Page 9 ASSEMBLY WWW.WEBER.COM ®...
  • Page 10 Adjust the Front Vent to rest squarely on ground. CLE ARA NCE S 24" (610 mm) Any Surface Grill Frame Note: For a countertop treatment: Recommended 19.1 mm (3/4˝ inch) overhang. Notch front edge for frame to fully slide in. WWW.WEBER.COM ®...
  • Page 11 Apply a bead of silicone sealant (1) around the perimeter and front edges of the grill that are in contact with the “island” structure. This will prevent moisture seepage. The sealant you use must have a temperature rating above 120°F (48.8° C). S440 S640 WWW.WEBER.COM ®...
  • Page 12 ASSEMBLY S440 WWW.WEBER.COM ®...
  • Page 13 ASSEMBLY S440 S640 S440 S640 WWW.WEBER.COM ®...
  • Page 14 ASSEMBLY S440 S640 Match Holder WWW.WEBER.COM ®...
  • Page 15 ASSEMBLY 1/4” (6.35 mm) Drill Bit S440 S640 WWW.WEBER.COM ®...
  • Page 16 ASSEMBLY S440 S640 S440 S640 S440 S640 WWW.WEBER.COM ®...
  • Page 17 ASSEMBLY S440 S640 WWW.WEBER.COM ®...
  • Page 18 ASSEMBLY S-440 S-640 WWW.WEBER.COM ®...
  • Page 19 S-640 S-640 ™ The Weber Grill Out Handle Light has a “Tilt Sensor”: Lid up - ON / Lid Closed - OFF. The power button (a) activates or deactivates the “Tilt Sensor.” For daytime use, deactivate the sensor by pressing power button (a).
  • Page 20: Gas Supply

    We recommend that this installation be done by a LICENSED professional. Note: Leave an access in the “island” structure for gas supply and regulator service that ® is not inside the grill structure. Weber has a gas line and regulator access door (part # GENERAL SPECIFICATIONS FOR PIPING 36311) available from your dealer or call Customer Service at 1-800-446-1071.
  • Page 21: Gas Line Piping

    “hollow” area of the “island”. Ventilation openings in the sidewalls of the enclosure should only communicate with the outside of the “island” structure, so that the gas can dissipate outside of the “island” structure. WWW.WEBER.COM ®...
  • Page 22 Weber Tank Enclosure Kit must be used. Replacement LP pressure regulators and hoses must be OPERATING obtained from Weber-Stephen Product Co. ® WARNING: Only use the Weber Tank Enclosure Kit outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.
  • Page 23: General Instructions

    WARNING: The structure, “island” counter tops and adjacent work areas for the LP Tank Enclosure must be built from noncombustible materials only. NOTE: If you have questions on what materials are considered noncombustible, contact you local building supplier or fi re department. WWW.WEBER.COM ®...
  • Page 24: Parts List / Assembly

    Tank stand - 1 Tank stand base - 1 Tank Scale - 1 1/4-20 nut - 6 Nylon washer - 12 1/4-20 x 1/2” bolt - 6 Cylinder glide - 2 1/2” Flare Gasket - 2 3/8” Flare Gasket - 2 WWW.WEBER.COM ®...
  • Page 25 MOUNTING HARDWARE NOT INCLUDED. LP TANK ENCLOSURE GAS LINE LOCATIONS Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise caution when pulling gas lines through built-in structure. WWW.WEBER.COM ®...
  • Page 26: Connect Gas Supply

    Typical tank cabinet or tank enclosure location Side View Top of Box Back of Box Corrugated Gas Line to Manifold 90° fi tting Use Bushing for Gas Line Hole 1/2” (12.7 mm) Flared Gasket Cap (Optional Side Burner) WWW.WEBER.COM ®...
  • Page 27 Refer to country designation located on outer carton. These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen Products Co. replacement part(s) information.
  • Page 28 WEBER-STEPHEN PRODUCTS CO. ® www.weber.com ©2007 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux;...

This manual is also suitable for:

Summit s-640

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