Page 1
RR 50 CC ENDURO / ENDURO STD / MOTARD / MOTARD STD / FACTORY / TRACK Thanks for you preference, and have a good time! This hand- book contains the information you need to properly operate and maintain your motorcycle. The data and specifications provided in this manual does not constitute an engagement on the part of BETAMOTOR S.p.A.
Page 2
• check that the plastics are properly fastened • engine bolts • shock absorber bolts/swingarm • wheel hubs/spokes • rear frame • pipe connections • tensioning the chain IMPORTANT For any servicing requirements, please get in contact with Beta- motor’s authorized service network.
OPERATING INSTRUCTIONS • The vehicle must be accompanied by: number-plate, registration document, tax disc and insurance. • Do not carry animals, pets or loose objects that can stick out from the vehicle. • Riding without a crash helmet is forbidden. •...
RIDING SAFETY • Observe the Highway Code. • Always put on and fasten a homologated helmet. • Always ride with the low beam on. • Always keep the crash helmet visor clean. • Avoid wearing garments with hanging ends. • Do not keep sharp or brittle objects in your pockets while riding. •...
CONTENTS CHAPTER 1 GENERAL INFORMATION Vehicle identification data Tyres Familiarizing with your vehicle Controls Digital RPM indicator operating instructions Specifications Wiring diagram Recommended lubricants and liquids...
VEHICLE IDENTIFICATION DATA FRAME IDENTIFICATION Frame identification data A are stamped on the right side of the steering head tube. ENGINE IDENTIFICATION Engine identification data B are stamped on the l.h. side half crankcase. WARNING: Tampering with the identification numbers is severely punished by law.
Page 9
Note The type, condition and pressure of the tyres affect the road holding of the vehicle. For this reason it is essential to check them before each journey. •The size of the tyres is shown in the technical specifications and in the vehicle handbook.
FAMILIARIZING WITH THE VEHICLE Main parts: 8 Muffler 1 Tank cap 9 Silencer 2 Air filter 10 Mixer oil tank cap 3 Side stand (not fitted on Factory version) 4 Fuel cock 5. Fuel tank 6 Radiator cap 7 Kick-starter...
CONTROLS CLUTCH LEVER The clutch lever 1 is located on the left side of the handlebar. See the Adjustments chapter to adjust. STARTER The starter lever 2 is located on the left side of the handlebar. Turn the lever counter- clockwise to operate.
Page 12
GEARCHANGE LEVER Gearchange lever A is fitted to the left side of the engine. The positions corresponding to the different gears are shown in the figure. BRAKE PEDAL Brake pedal 9 is located in front of the right-hand footrest. KICKSTART The kick-starter pedal 10 is located on the right side of the engine.
DIGITAL RPM INDICATOR OPERATING INSTRUCTIONS Series RR 5.0 Enduro - Enduro standard - Factory - Motard - Motard standard - Track CONTENTS 1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS 1.1 General specifications 1.2 General informations 2 SETTING THE PARAMETERS 2.1 Setup sequence 2.1.1 Selecting the unit of measure 2.1.2 Selecting the wheel size 2.1.3 Selecting the clock format...
Using only the internal battery: • With the LO symbol, the backlighting will not switch on. The symbol appears when the battery voltage is lower than 2.45.V. Reset Button: Using the Reset button, located on the back of the instrument, all travel data will be deleted, including date and time. Internal battery: The instrument houses a 3.0V internal button cell battery (CR2032). The instrument can only work with this battery.
2.1 SETUP SEQUENCE Select unit of measure Wheel size Clock format Setting the Time Maintenance reminder 2.1.1 Selecting the unit of measure (Km/h or M/h): TO SELECT THE UNIT OF MEASURE (Km/h or M/h), PRESS THE RIGHT OR LEFT BUTTON. WAIT 5.
3 SCREENS Switching between 3 normal modes All of the information that the instrument is capable of providing is displayed on one of these 3 screens. The instrument will stay on the set screen until a button is pressed to switch to another screen.
5. SPEEDOMETER Speed The speed is displayed in the centre of screens 1 or 2 and can range from 0 to 399.9 km/h or M/h. The unit of measure (km/h or M/h) appears next to the speed reading. Maximum (Max) and Average (AVG) speed The Maximum (MAX) or Average (AVG) speeds are displayed on screen 3 to the left of the display.
Travelled distance (DST) The travelled distance can range from 0 to 9999.9 miles or kilometers and appears on the right side of screen 1. To clear the travelled distance, hold the right button down for 5. seconds. Note: you must be on screen 1 to clear the travelled distance. Travelled distance 2 (DST 2) Travelled distance 2 can range from 0 to 9999.9 miles or kilometers and appears on the right side of screen 2.
KEYS The vehicle is supplied with two keys (one key and its spare), each of which can be used for the steering lock switch, for switching the engine on and off and the refuelling door. - Turn the key to to start up the engine.
TECHNICAL DATA dry weight (all models) ..............85. kg Dimensions (ENDURO) total length ................2.085. mm total width ................... 815. mm total height ................1.225. mm wheelbase ................1.415. mm saddle height ................935. mm clearance from ground ..............35.0 mm footrest height ................
Page 21
FRAME ..............steel double cradle frame WHEEL DIMENSION (ENDURO, ENDURO STANDARD) front tyre .................80/90 - 21 rear tyre ................110/80 - 18 front rim ..................21x1,6 rear rim ..................18x1,85. WHEEL DIMENSION (FACTORY) front tyre .................90/90 - 21 rear tyre ................120/80 - 18 front rim ..................21x1,6 rear rim ..................18x1,85.
Page 22
REAR SUSPENSION single shock absorber with spring preload adjustment with compound leverage (ENDURO) single shock absorber (ENDURO STANDARD - MOTARD STANDARD) single shock absorber with spring preload adjustment with rebound and compression damping (FACTORY) single shock absorber with spring preload adjustment (MOTARD - TRACK) shock absorber travel (ENDURO) ............124 mm shock absorber travel (ENDURO STANDARD - MOTARD STANDARD) ..5.0 mm shock absorber travel (FACTORY) .............114 mm...
Page 23
ENGINE RR 5.0 type ..............single-cylinder, two-stroke bore x stroke ................. 40,3x39 mm displacement (cm ) ..............49,7 cm compression ratio ................12:1 liquid cooled ignition .............. electronic MORIC - 120W kick-starter spark plug ................NGK BR9 ES clutch .................. wet, multidisc gearchange ................
RECOMMENDED LUBRICANTS AND LIQUIDS For better operation and longer vehicle life, we advise you to use the products listed in the following chart: TYPE OF PRODUCT TECHNICAL SPECIFICATION TRANSMISSION OIL PANOLIN GEAR BLEND 10W/30 OIL FOR MIXTURE PANOLIN OFF ROAD 2T RACE BRAKE OIL DOT 4 FORK OIL:...
CHECKS AND MAINTENANCE BEFORE AND AFTER USE In order to avoid problems connected to the operation of the vehicle, it is advisable to perform a number of checks and maintenance operations before and after use. Just a few minutes given to these procedures will save you time and money, and will make riding much safer.
FUELING The cover A must be unlocked with the ap- propriate key and lifted in order to access the fuel tank’s cap. Remove cap B. The fuel tank will hold approxi- mately 6 liters, 1 liters of which is reserve. Breather pipe C is designed to allow the outflow of gases from the tank.
STARTUP (only with kickstarter) - Open fuel tank valve A closed open reserve - Check that the gears are in neutral - Position the key to (see page 19). - Depress the kick-starter with a sharp move- ment of the foot and slightly turn the gas control.
GEARBOX OIL Check Hold the vehicle upright. Remove screw B: the oil must arrive at the lower edge of the hole. Remove filler cap A and top up with fresh oil. When the operation is completed, screw on cap A and screw B. Changing the oil Always renew the oil while the engine is hot:...
BRAKE PUMP OIL Front brake Check the oil level by means of oil win- dow A. Minimum oil level must never be below the level of window A. To restore the oil level, top up by unscrew- ing the two screws B, lifting cap C and adding oil.
AIR FILTER To access the filter: - Remove screw A and remove the sad- dle in the direction B indicated in the figure - Remove the filter box cover - Remove screw E and pull out the filter Sponge filter (Enduro, Enduro Factory) - wash the filter with soap and cold water...
SPARK PLUG Keeping the spark plug in good condition will reduce fuel consumption and increase engine performance. To perform the check, simply slide off the electrical connection and unscrew the spark plug. Examine the distance between the electrodes with a feeler. This distance should be from 0.5.
FRONT BRAKE Check To check the wear of the front brake pads, visually inspect the caliper from below. The lining on the visible ends of the two brake pads should be at least 2 mm thick. If this layer is thinner than 2 mm, replace the pads immediately.
LIQUID COOLANT The level check must be performed with the engine cold, as follows: - Hold the motorcycle vertical to the ground - remove the cap A and check that the level of the liquid covers all the radiator elements. If it does not, add liquid until all elements are covered.
MAINTENANCE SCHEDULE p every 1000 Km Engine spark plug s every 3000 Km carburettor mixer oil filter clutch clutch play cooling system carbon formation in exhaust port c-p c-p c-p c-p c every 2,000 Km - s every 2 years coolant c every 5.00 Km mixer oil level...
CONTENTS CHAPTER 4 ADJUSTMENTS Brake adjustment Adjustment of clutch lever Adjustment of idling speed Adjustment of gas clearance Check and adjustment of steering gear Tightening the chain Adjustment of rear shock absorber...
ADJUSTMENT OF BRAKES Front brake The front brake is disk type with hydraulic control, and therefore requires no adjust- ment. You can adjust lever height by means of the register A. Rear brake The rear brake is disk type with hydraulic control.
ADJUSTMENT OF IDLING SPEED In order to perform this operation correctly, we advise you to do it when the engine is hot, connecting an electric revolution counter to the spark plug wire. Then use a screwdriver on register screw A to calibrate the minimum with 1900 R.P.M.
TIGHTENING THE CHAIN Checking the drive chain periodically to ensure longer chain life. Always keep it lubricated and clean of deposited dirt. If play exceeds 20 mm tighten the chain as follows: 20 mm - Loosen the pin - Loosen counternut - Turn screw C - Use the same procedure on the other side, bringing it into the same position.
ADJUSTMENT OF REAR SHOCK AB- SORBER (ENDURO) Adjustment of spring load Use ring nut (A) to adjust the damping ac- tion of the shock absorber. The damping action is adjusted by changing the stand- ard 260 mm spring preload. Adjusting range: 295.
Page 45
CONTENTS CHARTER 5 TROUBLESHOOTING Troubleshooting INDEX...
Page 46
PROBLEM CAUSE REMEDY - Fuel system (tubes, fuel tank, Clean the system The engine doesn’t valve) is blocked start - Air filter is very dirty Proceed as indicated on page 34 - No current arriving at spark plug Clean or replace spark plug. If the problem persists, contact authorised Betamotor customer service.
Page 47
Air filter ....................34 Brake: front ..................36 Brake pump oil ..................33 Brake: rear ..................36 Brakes adjustment ................. 40 Breaking in ..................28 Chain: Tightening ................42 Checks and maintenance before and after use ........... 28 Clutch lever adjustment ................40 Controls ....................