Related Manuals for Prochem c3I 10075230
Summary of Contents for Prochem c3I 10075230
- Page 1 Operating Instructions (ENG) MODELS: C3I C2HI 10075230 10075200 Read instructions before operating the machine. 86038870 08/08/13 PRV NO. 98927...
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Page 2: Warranty Registration
MACHINE DATA LOG/OVERVIEW Warranty Registration Thank you for purchasing a Prochem product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.prochem.com/WarrantyRegistration.aspx... -
Page 3: Table Of Contents
TABLE OF CONTENTS Machine Data Log/Overview......2 GROUP PARTS LIST Table of Contents..........3 Base Group...........5-1 HOW TO USE THIS MANUAL Pump Group 100 PSI No Heat............5-3 Pump Group 100 PSI How to use this Manual.........1-1 With Heat ...........5-5 Recovery Tank Group-No Heat....5-7 SAFETY Recovery Tank Group-With Heat.... -
Page 4: How To Use This Manual
HOW TO USE THIS MANUAL This manual contains the following sections: The SAFETY section contains important information regarding hazard or unsafe practices of the HOW TO USE THIS MANUAL machine. Levels of hazards is identified that could SAFETY result in product or personal injury, or severe injury OPERATIONS resulting in death. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death . -
Page 7: Grounding Instructions
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Electrical 220V 50HZ Electric Vacuum Motor DUAL 2 STAGE (C2I, C2HI) DUAL 3 STAGE (C3I) Solution Pump 100PSI Solution Capacity 16 gal. (60.6L) Recovery Capacity 16 gal. (60.6L) Dimensions – Weight (Empty) 98 lbs. (44.5kgs) Dimensions - Length 29 in. -
Page 9: Controls
CONTROLS Heat Models ONLY Mounted next to valve control on manifold plate, located to rear of Water Pump machine. Vacuum #2 Vacuum #1 Solution and Vacuum Tank Lid Vacuum Tank Vacuum Inlet Solution Outlet Heater (Optional Accessory) Solution Tank Base Assembly Optional Equipment: 86000600 Deluxe Professional Wand... -
Page 10: Machine Operation
MACHINE OPERATIONS CLEANING & EMPTYING TANKS PRE-RUN INSPECTION WARNING 1. Check all fittings and connectors for proper Always use defoamer if foaming occurs. Foam assembly. will suspend large particles which may damage 2. Check all hoses for leaks. Repair or replace any vacuum as well as allow liquid into the vacuum damaged hoses. -
Page 11: Shut Down And Storage
MACHINE OPERATIONS SHUT DOWN AND STORAGE 1. Turn Switch OFF. Empty recovery tank completely and rinse several times to remove any dirt or debris that may be left behind. 2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals. -
Page 12: Maintenance
MAINTENANCE DAILY MAINTENANCE MONTHLY MAINTENANCE Unplug power cord(s) 1. Check all bearings for noise and wear. before servicing or 2. Check all gaskets for wear and leakage. making any repairs. 3. Check pump pressure; observe spray pattern and check gauge if necessary. 4. -
Page 13: Solution Pump Replacement
MAINTENANCE Only qualified Vacuum Motor Carbon Brushes Replacement (Ametek) maintenance End Cap personnel are to perform the following repairs. WARNING: The green Carbon ground wire must be Brushes SOLUTION PUMP REPLACEMENT attached for safe operation. See wiring diagram. 1. Turn off all switches and unplug the machine. 2. - Page 14 MAINTENANCE PUMP REPLACEMENT KITS 100 PSI - FLOJET 86251120 PRV NO. (65220) DIAPHRAGM 86235120 PRV NO. 29219 PUMP HEAD VALVE ASM MOTOR 86251090 86258860 86247370 PRV NO. 65204 PRV NO. 84166 PRV NO. 53246 PUMP REPLACEMENT KITS 100 PSI-SHURFLO 86201440, PRV NO. (250-64B) PRIOR TO SN# 1000107206 86161980 PRV NO.
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Page 15: Pressure Regulator
MAINTENANCE PRESSURE REGULATOR For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. Turn unit off before lubricating. 2. Remove cap, spring and spring retainer plate. 3. -
Page 16: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring Electrical shock Have a trained service technician check machine’s Internal wiring problem wiring... - Page 17 THIS PAGE LEFT BLANK INTENTIONALLY CHEYENNE 86038870 03/14/07...
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Page 18: Base Group
BASE GROUP CHEYENNE 86038870 03/14/07... - Page 19 BASE GROUP SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86010710 87080 WASHER, .5 X 1.25 FLAT GR8 PLT 86271380 57196 NUT, 1/2 DOMEPUSH STL ZNPLT 86202250 040-06 WHEEL 8” BLK CENTERED HUB 86010760 87142 WASHER, .344 X .69 X .066 FLAT PLT 86279130 87083 WASHER, 5/16 SPLIT LOCK PLTD...
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Page 20: Pump Group 100 Psi No Heat
PUMP GROUP 100 PSI NO HEAT TO SOLUTION TANK UPPER SPIN FITTING 866197630 PRV NO. (40042) TO SOLUTION TANK 86156850 PRV NO. (40014) CHEYENNE 86038870 08/09/13... - Page 21 PUMP GROUP 100 PSI NO HEAT SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86042450 62966 PLATE, MANIFOLD 86272730 66017 PLUG, 1/4 BASS PIPE 86002750 70088 SCR, 10-32 X 1/2 PPHMS SS 86006590 70532 SCR, 10-32 X 1/2 PPHMS BLK 86162280 64-950582 CORD, MOLD ENGLAND 220V 25’...
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Page 22: Pump Group 100 Psi With Heat
PUMP GROUP 100 PSI WITH HEAT TO SOLUTION TANK UPPER SPIN FITTING 86197630 PRV NO. (40042) TO SOLUTION TANK 86156850 PRV NO. (40014) CHEYENNE 86038870 08/09/13... - Page 23 PUMP GROUP 100 PSI WITH HEAT SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86042450 62966 PLATE, MANIFOLD 86005590 56014 NIPPLE, 1/4 CLOSE 86005580 56012 NIPPLE, 1/4 FPT QD 86161770 500452 LABEL, HEATER 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK 86162280 64-950582 CORD, MOLD ENGLAND 220V 25’...
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Page 24: Recovery Tank Group-No Heat
RECOVERY TANK GROUP NO HEAT CHEYENNE 86038870 03/14/07... - Page 25 RECOVERY TANK GROUP NO HEAT SERIAL NO. PART NO. PART NO. DESCRIPTION NOTES: FROM 86161910 48-941382 PLATE, SWITCH MODEL 2 86162010 32-900195 SWITCH, DPST, LIGHTED ROCKER 86042360 56-502143 BRKT, CORD WRAP NO HEATER 86275210 70384 SCR, 1/4-20 X 1/2 PHTR BLK 86161470 11-800444 ELBOW, 2”...
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Page 26: Recovery Tank Group-With Heat
RECOVERY TANK GROUP WITH HEAT CHEYENNE 86038870 03/14/07... - Page 27 RECOVERY TANK GROUP WITH HEAT SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86161910 48-941382 PLATE, SWITCH MODEL 2 86162010 32-900195 SWITCH, DPST, LIGHTED ROCKER 86042340 50-501882 BRKT, HEATER MOUNT 86275210 70384 SCR, 1/4-20 X 1/2 PHTR BLK 86161470 11-800444 ELBOW, 2”...
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Page 28: Solution Tank Group
SOLUTION TANK GROUP 5-11 CHEYENNE 86038870 03/14/07... -
Page 29: Solution Tank Group
SOLUTION TANK GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86064530 43-807527 SPLASH SHIELD 86005720 57106 NUT, 8-32 W/ STAR WASHER PLTD 86042400 56-502126 NIPPLE ASSEMBLY, QD MOUNT 86197370 31017 ELBOW, 1/4 FPT X 1/4 FPT 86161650 39598 HOSE, HP 42. - Page 30 TANK & LID PARTS 86161800 PRV NO.(46-802531) Keeper) CHEYENNE 86038870 03/014/07 5-13...
- Page 31 TANK & LID PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86027120 51363 86161960 70222 SCR, #8 X1/2 PPHST BLK 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK NP 86161570 46-802530 HINGE, SOUTHCO C6-34 86161590 46-802540 HINGE, SOL & VAC TANK 86005720 57106 NUT, 8-32 W/ STAR WASHER PLTD...
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Page 32: Vacuum Group-2 St
VACUUM GROUP 2 STAGE CHEYENNE 86038870 03/14/07 5-15... -
Page 33: Vacuum Group-3 St
VACUUM GROUP 2 STAGE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86003760 35166 GASKET, VAC MTR 86201970 065-92 VAC SPACER 2-1/4 II STAGE 86004020 360-06 VAC MOTOR, 230V 5.7 2ST TD SERVICE 86230760 140216... - Page 34 VACUUM GROUP 3 STAGE CHEYENNE 86038870 03/14/07 5-17...
- Page 35 VACUUM GROUP 3 STAGE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86003760 35166 GASKET, VAC MTR 86201950 065-24E VAC SPACER 3 1/8 86202080 360-05B VACUUM 116859-13 220V SM 3ST 86216610 70062 SCR, 1/4-20 X 4 HHCS GR5 PLTD 86010630 87013...
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Page 36: Heater Group
HEATER GROUP CHEYENNE 86038870 08/09/13 5-19... - Page 37 HEATER GROUP Parts List SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86161750 48-941396 LABEL, HEATER WARNING PROCHEM 86241010 41504 HOUSING, CAP OUTLET END NU 86245650 50776 LABEL, FOR SAFETY 86006790 70351 SCR, 10-32 X 3/8 HHTR W/STAR...
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Page 38: Label And Strap Group
LABEL & STRAP GROUP CHEYENNE 86038870 03/14/07 5-21... - Page 39 LABEL & STRAP PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86202160 320-05 VELCRO STRAP 86243360 500531 LABEL, PROCHEM LOGO 6 X 1.75 86161780 500567 LABEL, CHEYENNE MAIN CHEYENNE 86038870 03/14/07 5-22...
- Page 40 WIRE GROUP – MACHINE LEVEL CHEYENNE 86038870 03/14/07 5-23...
- Page 41 WIRE GROUP – HEATER LEVEL 86266030 PRV NO. 76031 86266250 INSULATION 86282790 86267560 PRV NO. 76064L PRV NO. 730129 PRV NO. 880300 WHITE WIRE 5" 5" POWER SWITCH BLACK WIRE 5" 86268800 GREEN WIRE 5" PRV NO. 88623 THERMAL 86266300 SWITCH PRV NO.
- Page 42 NOTES: 5-25 CHEYENNE 86038870 03/14/07...