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Prochem C2 10075170 Operating Instructions Manual

Cheyenne vacuum cleaner
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MODELS: C2
10075170
C3
10075210
T
86038850 07/17/09
PRV NO. 98925
C2H
10075190
C3HP
10075220
Operating Instructions (ENG)
CHPH
10075260
Read instructions before operating the machine.

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Summary of Contents for Prochem C2 10075170

  • Page 1 Operating Instructions (ENG) MODELS: C2 10075170 10075190 C3HP CHPH 10075210 10075220 10075260 Read instructions before operating the machine. 86038850 07/17/09 PRV NO. 98925...
  • Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ CHEYENNE 86038850 03/08/07...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......2 GROUP PARTS LIST Table of Contents..........3 Base Group...........5-1 HOW TO USE THIS MANUAL Solution Tank Group........5-3 Pump Group 100 PSI No Heat 2 St Vac ........5-5 How to use this Manual.........1-1 Pump Group 100 PSI No Heat 3 St Vac ........5-7 SAFETY Pump Group 100 PSI...

  • Page 4: How To Use This Manual

    HOW TO USE THIS MANUAL This manual contains the following sections: The SAFETY section contains important information regarding hazard or unsafe practices of the HOW TO USE THIS MANUAL machine. Levels of hazards is identified that could SAFETY result in product or personal injury, or severe injury OPERATIONS resulting in death.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.

  • Page 6: Hazard Intensity Level

    HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death .

  • Page 7: Grounding Instructions

    GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Electrical 115V 60Hz Electric Vacuum Motor DUAL 2 STAGE (C2, C2H) DUAL 3 STAGE (C3, C3HP, CHPH) Solution Pump 100PSI (C2, C3, C2H) 200PSI (C3HP, CHPH) Solution Capacity 16 gal. (60.6L) Recovery Capacity 16 gal. (60.6L) Dimensions –...

  • Page 9: Controls

    CONTROLS Heat Models Water Pump ONLY Vacuum Mounted next to Cheyenne HP valve control on ONLY manifold plate, located to rear of machine. Water Pump Vacuum #2 Vacuum #1 Solution and Vacuum Tank Lid Vacuum Tank Vacuum Inlet Solution Outlet Heater (Optional Accessory) Solution Tank...

  • Page 10: Machine Operation

    MACHINE OPERATIONS CLEANING & EMPTYING TANKS PRE-RUN INSPECTION WARNING 1. Check all fittings and connectors for proper Always use defoamer if foaming occurs. Foam assembly. will suspend large particles which may damage 2. Check all hoses for leaks. Repair or replace any vacuum as well as allow liquid into the vacuum damaged hoses.

  • Page 11: Shut Down And Storage

    MACHINE OPERATIONS SHUT DOWN AND STORAGE 1. Turn Switch OFF. Empty recovery tank completely and rinse several times to remove any dirt or debris that may be left behind. 2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals.

  • Page 12: Maintenance

    MAINTENANCE DAILY MAINTENANCE MONTHLY MAINTENANCE Unplug power cord(s) 1. Check all bearings for noise and wear. before servicing or 2. Check all gaskets for wear and leakage. making any repairs. 3. Check pump pressure; observe spray pattern and check gauge if necessary. 4.

  • Page 13: Solution Pump Replacement

    MAINTENANCE Vacuum Motor Carbon Brushes Replacement (Ametek) End Cap Only qualified maintenance personnel are to perform the following repairs. WARNING: The green Carbon ground wire must be Brushes SOLUTION PUMP REPLACEMENT attached for safe operation. 1. Turn off all switches and unplug the machine. See wiring diagram.

  • Page 14: Pump Replacement Parts

    MAINTENANCE PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (250-64A) 86161980 – PRV NO. 250-67 Switch Asm Bypass Valve Asm Pump Head Replacement Diaphragm 86258830 86251040 86235100 PRV NO. 65187 PRV NO. 84161 PRV NO. 29206 PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI 86251110 – PRV NO. (65219) DIAPHRAGM 86235120 PRV NO.

  • Page 15: Pressure Regulator

    MAINTENANCE PRESSURE REGULATOR For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. Turn unit off before lubricating. 2. Remove cap, spring and spring retainer plate. 3.

  • Page 16: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring Electrical shock Have a trained service technician check machine’s Internal wiring problem wiring...
  • Page 17 THIS PAGE LEFT BLANK INTENTIONALLY CHEYENNE 86038850 03/08/07...

  • Page 18: Base Group

    BASE GROUP PARTS CHEYENNE 86038850 03/08/07...
  • Page 19 BASE PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86010710 87080 WASHER, .5 X 1.25 FLAT GR8 PLT 86103460 57196 NUT, 1/2 PUSH-ON DOME CAP 86202250 040-06 WHEEL 8” BLK CENTERED HUB 86010760 87142 WASHER, .344 X .69 X .066 FLAT PLT 86279130 87083 WASHER, 5/16 SPLIT LOCK PLTD...

  • Page 20: Solution Tank Group

    SOLUTION TANK GROUP CHEYENNE 86038850 03/08/07...
  • Page 21 SOLUTION TANK PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86064530 43-807527 SPLASH SHIELD 86005720 57106 NUT, 8-32 W/ STAR WASHER PLTD 86042400 56-502126 NIPPLE ASSEMBLY, QD MOUNT 86197370 31017 ELBOW, 1/4 FPT X 1/4 FPT 86161650 39598 HOSE, HP 42.

  • Page 22: Pump Group 100 Psi No Heat

    PUMP GROUP 100 PSI NO HEAT 2 ST VAC TO SOLUTION TANK UPPER SPIN FITTING (86197630, PRV NO. 40042) TO SOLUTION TANK (86197550, PRV NO. 40014) CHEYENNE 86038850 03/08/07...
  • Page 23 PUMP PARTS LIST 100 PSI NO HEAT 2 ST VAC SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86042450 62966 PLATE, MANIFOLD 86272730 66017 PLUG, 1/4 BASS PIPE 86002750 70088 SCR, 10-32 X 1/2 PPHMS SS 86000950 70532 SCR, 10-32 X 1/2 PPHMS BLK 86199540 060-04A CORD ASM, 14/3 SJT X 25’...

  • Page 24: Pump Group 100 Psi No Heat 3 St Vac

    PUMP GROUP 100 PSI NO HEAT 3 ST VAC TO SOLUTION TANK UPPER SPIN FITTING (86197630, PRV NO. 40042) TO SOLUTION TANK (86197550, PRV NO. 40014) CHEYENNE 86038850 03/08/07...
  • Page 25 PUMP PARTS LIST 100 PSI NO HEAT 3 ST VAC SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86042450 62966 PLATE, MANIFOLD 86272730 66017 PLUG, 1/4 BASS PIPE 86002750 70088 SCR, 10-32 X 1/2 PPHMS SS 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK 86199540 060-04A CORD ASM, 14/3 SJT X 25’...

  • Page 26: Pump Group 100 Psi With Heat 2 St Vac

    PUMP GROUP 100 PSI WITH HEAT 2 ST VAC TO SOLUTION TANK UPPER SPIN FITTING (86197630 - PRV NO. 40042) TO SOLUTION TANK (86197550 - PRV NO. 40014) CHEYENNE 86038850 03/08/07...
  • Page 27 PUMP PARTS LIST 100 PSI WITH HEAT 2 ST VAC SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86042450 62966 PLATE, MANIFOLD 86005590 56014 NIPPLE, 1/4 CLOSE 86005580 56012 NIPPLE, 1/4 FPT QD 86161770 500452 LABEL, HEATER 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK 86199540 060-04A...
  • Page 28 PUMP GROUP 200 PSI NO HEAT 3 ST VAC ITEM 10 SOLUTION TANK (TO SOLUTION TANK STRAINER) 5-11 CHEYENNE 86038850 03/08/07...
  • Page 29 PUMP PARTS LIST 200 PSI NO HEAT 3 ST VAC SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86042460 62967 PLATE, MANIFOLD HP 86272730 66017 PLUG, 1/4 BRASS PIPE 86006590 70088 SCR, 10-32 X 1/2 PPHMS SS 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK NP 86199540 060-04A...

  • Page 30: Pump Group 200 Psi With Heat 7.2 3 St Vac

    PUMP GROUP 200 PSI WITH HEAT 7.2 3 ST VAC ITEM 11 SOLUTION TANK (TO SOLUTION TANK STRAINER) 5-13 CHEYENNE 86038850 03/08/07...
  • Page 31 PUMP PARTS LIST 200 PSI WITH HEAT 7.2 3 ST VAC SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86042460 62967 PLATE, MANIFOLD HP 86005590 56014 NIPPLE, 1/4 CLOSE 86005580 56012 NIPPLE, 1/4 FPT QD 86161770 500452 LABEL HEATER 86199310 110-14 CAP PLUG 7/8”...

  • Page 32: Recovery Tank Group-2 St

    RECOVERY TANK-2 STAGE GROUP CHEYENNE 86038850 03/08/07 5-15...
  • Page 33 RECOVERY TANK-2 STAGE PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86161910 48-941382 PLATE, SWITCH MODEL 2 86162010 32-900195 SWITCH, DPST, LIGHTED ROCKER 86043410 56-502173 ASSY, EXH DCT FLNG PRT405 86275210 70384 SCR, 1/4-20 X 1/2 PHTR BLK 86161470 11-800444 ELBOW, 2”...

  • Page 34: Recovery Tank Group-3 St

    RECOVERY TANK-3 STAGE GROUP CHEYENNE 86038850 03/08/07 5-17...
  • Page 35 RECOVERY TANK-3 STAGE PARTS LIST SERIAL NO. PART NO. PART NO. DESCRIPTION NOTES: FROM 86161920 48-941383 PLATE, SWITCH MODEL 2 86162010 32-900195 SWITCH, DPST, LIGHTED ROCKER 86042360 56-502143 BRKT, CORD WRAP NO HEATER 86275210 70384 SCR, 1/4-20 X 1/2 PHTR BLK 86161470 11-800444 ELBOW, 2”...

  • Page 36: Recovery Tank Group- 2 St With Heat

    RECOVERY TANK- 2 STAGE WITH HEAT GROUP CHEYENNE 86038850 03/08/07 5-19...
  • Page 37 RECOVERY TANK-2 STAGE-WITH HEAT PARTS LIST SERIAL NO. PART NO. PART NO. DESCRIPTION NOTES: FROM 86161910 48-941382 PLATE, SWITCH MODEL 2 86162010 32-900195 SWITCH, DPST, LIGHTED ROCKER 86042340 50-501882 BRKT, HEATER MOUNT 86275210 70384 SCR, 1/4-20 X 1/2 PHTR BLK 86161470 11-800444 ELBOW, 2”...
  • Page 38 RECOVERY TANK- 3 STAGE WITH HEAT GROUP CHEYENNE 86038850 03/08/07 5-21...
  • Page 39 RECOVERY TANK-3 STAGE-WITH HEAT PARTS LIST SERIAL NO. PART NO. PRVNO. DESCRIPTION NOTES: FROM 86161930 48-941384 PLATE, SWITCH HP 86162010 32-900195 SWITCH, DPST, LIGHTED ROCKER 86042340 50-501882 BRKT, HEATER MOUNT 86275210 70384 SCR, 1/4-20 X 1/2 PHTR BLK 86161470 11-800444 ELBOW, 2”...

  • Page 40: Vacuum Group-2 St

    VACUUM GROUP (2 STAGE) 5-23 CHEYENNE 86038850 03/08/07...
  • Page 41 VACUUM GROUP-2 STAGE PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86003760 35166 GASKET, VAC MTR 86201970 065-92 VAC SPACER 2 1/4 II STAGE 86202040 360-04A VAC MOTOR, 120V 5.7 2ST TD 86202070 360-04B BRUSHES, VAC FOR 116392-00...

  • Page 42: Vacuum Group-3 St

    VACUUM GROUP – 3 STAGE 5-25 CHEYENNE 86038850 03/08/07...
  • Page 43 VACUUM GROUP-3 STAGE PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86003760 35166 GASKET, VAC MTR 86201950 065-24E VAC SPACER 3 1/8 86124130 53130 VAC MOTOR, 120V 5.7 3ST W/O TB SERVICE 86135320 140687...
  • Page 44 VACUUM GROUP SINGLE 7.2 3-STAGE 5-27 CHEYENNE 86038850 03/08/07...
  • Page 45 VACUUM GROUP-3 STAGE (7.2) PARTS LIST SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86201940 065-24C VAC SPACER 2 1/2 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86020710 70062 SCR, 1/4-20 X 4 HHCS GR5 PLTD 86202050 360-05A VAC, 117507-13 110V 3 ST 7.2...

  • Page 46: Heater Group

    HEATER GROUP 5-29 CHEYENNE 86038850 05/02/09...
  • Page 47 HEATER GROUP Parts List SERIAL NO. PART NO. PART NO. DESCRIPTION NOTES: FROM 86161750 48-941396 LABEL, HEATER WARNING PROCHEM 86241010 41504 HOUSING, CAP OUTLET END NU 86245650 50776 LABEL, FOR SAFETY 86006790 70351 SCR, 10-32 X 3/8 HHTR W/STAR 86005700...
  • Page 48 TANK & LID PARTS (86161800, PRV NO. 46-802531) Keeper) 5-31 CHEYENNE 86038850 03/08/07...
  • Page 49 TANK & LID PARTS LIST SERIAL NO. PART NO. PART NO. DESCRIPTION NOTES: FROM 86027120 51363 LID, CHEYENNE 86161960 70222 SCR, #8 X 1/2 PPHST BLK 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK NP 86161570 46-802530 HINGE, SOUTHCO C6-34 86161590 46-802540 HINGE, SOL.

  • Page 50: Label And Strap Group

    LABEL & STRAP GROUP 5-33 CHEYENNE 86038850 03/08/07...

  • Page 51: Notes

    LABEL & STRAP PARTS LIST SERIAL PART DESCRIPTION NOTES: 86202160 320-05 VELCRO STRAP 10075210, PRV NO. C3, AND 86202160 320-05 VELCRO STRAP 10075220, C3HP ONLY LABEL, PROCHEM 86243360 500531 LOGO 6 X 1.75 LABEL, CHEYENNE 86161780 500567 MAIN 5-34 CHEYENNE 86038850 03/08/07...
  • Page 52 WIRE GROUP 100 PSI 2ST VAC CHEYENNE 86038850 03/08/07 5-35...
  • Page 53 WIRE GROUP 100 PSI 3 ST VAC CHEYENNE 86038850 03/08/07 5-36...
  • Page 54 WIRE GROUP 200 PSI 3 ST VAC 5-37 CHEYENNE 86038850 03/08/07...
  • Page 55 WIRE GROUP 200 PSI 7.2 3 ST VAC CHEYENNE 86038850 03/08/07 5-38...
  • Page 56 WIRE GROUP - HEATER 86266030 PRV NO. 76031 INSULATION 86282790 86267560 86266250 PRV NO. 730129 PRV NO. 880300 PRV NO. 76064L WHITE WIRE 5" 5" POWER SWITCH BLACK WIRE 5" 86268800 GREEN WIRE 5" PRV NO. 88623 THERMAL 86266250 SWITCH PRV NO.

This manual is also suitable for:

C3 10075210Chph 10075260C2h 10075190C3hp 10075220Cheyenne c2Cheyenne c2h ... Show all

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