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MDG50PNH / MDG50MNV
Installation Manual
50 lb Single Pocket / Phase 7 / Non-Coin
WARNING: For your safety the information
in this manual must be followed to
minimize the risk of fire or explosion and
to prevent property damage, personal
injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
G
Do not touch any electrical switch;
G
do not use any phone in your
building.
Clear the room, building or area of
G
all occupants.
Immediately call your gas supplier
G
from a neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
G
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
with S.A.F.E. System
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d'incendie ou d'explosion ou pour éviter
tout dommage matériel, toute blessure ou
la mort.
—Ne pas entreposer ni utiliser d'essence
ni d'autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d'allumer d'appareils.
G
Ne touchez à aucun interrupteur. Ne
G
pas vous servir des téléphones se
trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la
G
zone.
Appelez immédiatement votre
G
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le
G
fournisseur de gaz, appelez le service
des incendies.
—L'installation et l'entretien doivent être
assurés par un installateur ou un
service d'entretien qualifié ou par le
fournisseur de gaz.
RETAIN THESE
INSTRUCTIONS IN A
SAFE PLACE FOR
FUTURE REFERENCE
Part No. 113308-7
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Related Manuals for Maytag MDG50MNV
Summary of Contents for Maytag MDG50MNV
- Page 1 MDG50PNH / MDG50MNV Installation Manual 50 lb Single Pocket / Phase 7 / Non-Coin with S.A.F.E. System WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.
- Page 2 Retain This Manual In A Safe Place For Future Reference This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of efficient, trouble free, and most importantly safe operation. ONLY qualified technicians should service this equipment.
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Page 3: For Your Safety
State of California Proposition 65 Warnings: WARNING: This product contains a chemical known to the State of California to cause cancer. WARNING: This product contains a chemical known to the State of California to cause birth defects or other reproductive harm. YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR... - Page 4 UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or heat safety circuit ever be disabled. The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
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Page 5: Table Of Contents
Table of Contents SECTION I SAFETY PRECAUTIONS ... 3 SECTION II SPECIFICATIONS ... 5 SECTION III INSTALLATION PROCEDURES ... 7 A. Unpacking/Setting Up ... 7 B. Location Requirements ... 8 C. Dryer Enclosure Requirements ... 9 D. Fresh Air Supply Requirements ... 10 E. - Page 6 SECTION VII DATA LABEL INFORMATION ... 32 SECTION VIII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS ... 33 SECTION IX MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS ... 36 A. Phase 7 ... 36 B. Dual Timer ... 36 SECTION X SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ... 37...
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Page 7: Safety Precautions
SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. - Page 8 WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard. 7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer.
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Page 9: Specifications
MAXIMUM CAPACITY (DRY WEIGHT) BASKET (TUMBLER) DIAMETER BASKET (TUMBLER) DEPTH BASKET (TUMBLER) MOTOR DOOR OPENING (DIAMETER) BASKET (TUMBLER) VOLUME DRYERS PER 20’/40’ CONTAINER DRYERS PER 45’/48’ TRUCK WATER CONNECTION VOLTAGE AVAILABLE APPROX. WEIGHT (UNCRATED) APPROX. WEIGHT (CRATED) HEAT INPUT AIRFLOW INLET PIPE CONNECTION Shaded areas are stated in metric equivalents NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or... - Page 10 Specifications NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
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Page 11: Installation Procedures
SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 &... -
Page 12: Location Requirements
B. LOCATION REQUIREMENTS Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing). -
Page 13: Dryer Enclosure Requirements
C. DRYER ENCLOSURE REQUIREMENTS Bulkheads and partitions should be made of noncombustible material. NOTE: Allowances must be made for opening the control door. A 30-inches (76.2 cm) for optimum opening of load door. B The maximum thickness of the bulkhead is 4-inches (10.16 cm). For electric dryers the maximum thickness of the bulkhead is 1-inch (2.54 cm) within 3-inches (7.62 cm) from the top of the control door. -
Page 14: Fresh Air Supply Requirements
D. FRESH AIR SUPPLY REQUIREMENTS The air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. An unrestricted source of air is necessary for each dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.14 square meters) is required for each dryer. -
Page 15: Exhaust Requirements
E. EXHAUST REQUIREMENTS Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, and shutdown of the burner by the airflow (sail) switch, burner hi-limits, or lint chamber hi-limit protector thermostat. The dryer must be installed with a proper exhaust duct connection to the outside. -
Page 16: Single Dryer Venting
NOTE: As per the National Fuel Gas Code, “Exhaust ducts for type 2 clothes dryers shall be constructed of sheet metal or other noncombustible material. Such ducts shall be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 0.0195-inches (26 gauge [0.50 mm]) thick.”... -
Page 17: Vertical Venting
VERTICAL VENTING When vertical single 10-inch (25.4 cm) venting is used (refer to Illus. B below), the ductwork from the dryer to the outside outlet cannot exceed 40 feet (12.19 meters). This calculation compensates for the use of a maximum of three (3) elbows including the two (2) elbows creating the 180°... - Page 18 MULTIPLE DRYER (COMMON) VENTING If it is not feasible to provide separate exhaust ducts for each dryer, ducts for individual dryers may be channeled into a common main duct. Each dryer is provided with a back draft damper. The individual ducts should enter the bottom or side of the main duct at an angle not more than 45°...
- Page 19 HORIZONTAL VENTING Illus. C VERTICAL VENTING Illus. D...
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Page 20: Electrical Information
F. ELECTRICAL INFORMATION 1. Electrical Requirements ALL electrical connections must be made by a properly licensed and competent electrician. This is to ensure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL electrical connections, materials, and workmanship must conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO. - Page 21 2. Electrical Service Specifications IMPORTANT: Figures shown are for non-reversing models only. For reversing models contact the factory. ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) NOTES: A. When fuses are used they must be dual element, time delay, current limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse value, by applying either local and/or National Electrical Codes to listed appliance amp draw data.
- Page 22 4. Electrical Connections A wiring diagram is located inside the control box for connection data. If local codes permit, power to the dryer can be made by the use of a flexible U.L. listed power cord/pigtail (wire size must conform to rating of dryer), or the dryer can be hard wired directly to the service breaker panel.
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Page 23: Gas Information
G. GAS INFORMATION It is your responsibility to have ALL plumbing connections made by a qualified professional to ensure that the gas plumbing installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL plumbing connections, materials, and workmanship must conform to the applicable requirements of the National Fuel Gas Code ANSI Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION. - Page 24 2. Technical Gas Data a. Gas Specifications Manifold Pressure* 3.5 inches W.C. 6.0 - 12.0 inches W.C. 14.92 - 29.9 mb In-Line Pressure Shaded areas are stated in metric equivalents *Measured at outlet side of gas valve pressure tap when gas valve is on. b.
- Page 25 3. Piping Connections ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing), as well as local codes and ordinances and must be done by a qualified professional.
- Page 26 Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05 mm) pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must be installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.0 inches (29.9 mb) of water column (W.C.) pressure.
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Page 27: Preparation For Operation/Start-Up
H. PREPARATION FOR OPERATION/START-UP The following items should be checked before attempting to operate the dryer: 1. Read ALL “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer. 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label. 3. -
Page 28: Preoperational Tests
I. PREOPERATIONAL TESTS ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions. 1. -
Page 29: Preoperational Instructions
5. Make a complete operational check of ALL operating controls. NOTE: If computer program changes are required, refer to the computer programming section of the manual supplied with the dryer. 6. The dryer should be operated through one (1) complete cycle to ensure that no further adjustments are necessary and that ALL components are functioning properly. -
Page 30: Shutdown Instructions
DUAL TIMER DRYERS 1. Turn drying timer knob for a time of 20 minutes. 2. Select “High Temp.” 3. Push “Push to Start” switch. 4. To stop dryer, open the main door. Spin and dwell (stop) times are adjustable at the reversing timer. REVERSING TIMER SPIN/DWELL ADJUSTMENTS Timer models have an electronic reversing timer in the electrical service box, which is located in the upper left rear area of the dryer. -
Page 31: Service/Parts Information
SERVICE/PARTS INFORMATION A. SERVICE Service must be performed by a qualified trained technician, service agency, or gas supplier. If service is required, contact the dealer from whom the Maytag equipment was purchased. If the dealer cannot be contacted or is unknown, contact the Maytag Co. for a dealer in your area. NOTE: When contacting the Maytag Co., be sure to give them the correct model number and serial number so that your inquiry is handled in an expeditious manner. -
Page 32: Warranty Information
WARRANTY INFORMATION A. RETURNING WARRANTY CARDS Before any dryer leaves the manufacturer’s test area, a warranty card is placed on the back side of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you file a warranty claim. -
Page 33: Routine Maintenance
ROUTINE MAINTENANCE A. CLEANING A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location. Maximum operating efficiency is dependent upon proper air circulation. -
Page 34: Adjustments
90 DAYS Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer’s internal exhaust ducting. WARNING: THE ACCUMULATION OF LINT IN THE EXHAUST DUCTWORK CAN CREATE A POTENTIAL FIRE HAZARD. WARNING: DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR. -
Page 35: Lint Drawer Removal
D. LINT DRAWER REMOVAL To remove the lint drawer from the dryer pull drawer out approximately halfway. Rotate/move lint drawer stop hinge (refer to the illustration below) downward and pull the drawer out. IMPORTANT: After replacing the lint drawer back into the dryer, be sure to rotate/move hinge back to the upward stop position. -
Page 36: Data Label Information
DATA LABEL INFORMATION When contacting the Maytag Co., certain information is required to ensure proper service/parts information. This information is on the data label affixed to the left side panel area behind the top control (access) door. When contacting the Maytag Co., please have the model number and serial number available. 1. -
Page 37: Procedure For Functional Check Of Replacement Components
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor Controller (Computer) Board a. Phase 7 Coin Models 1) Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. 2) Start the drying cycle by pressing any temperature selection keys (HI, MED, or LO). 3) Verify that the applicable indicator lights on the microprocessor controller (computer) board are lit. - Page 38 b. Phase 7 Non-Coin Models 1) Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. 2) Start the drying cycle by pressing any of the preset cycles in letters A-F. 3) Verify that the applicable indicator lights on the microprocessor controller (computer) board are lit. (Refer to the illustration below.)
- Page 39 2. For Models with Direct Spark Ignition (DSI) Module (Type I) Theory of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat.
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Page 40: Manual Reset Burner Hi-Limit Instructions
SECTION IX MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS A. PHASE 7 This dryer was manufactured with a manual reset burner hi-limit thermostat, which is monitored by the Phase 7 computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and then shut down, the Phase 7 computer will display “burner HIGH LIMIT fault”... -
Page 41: Sensor Activated Fire Extinguishing (S.a.f.e.) System
SECTION X SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM S.A.F.E. System In Action The exclusive Sensor Activated Fire Extinguishing (S.A.F.E.) System will extinguish fires that may start in the drying basket (tumbler). A series of sensors positioned throughout the basket (tumbler) and interfaced with the microprocessor will trigger the S.A.F.E. system water jet(s) to quickly extinguish the flames. - Page 42 BEFORE YOU START! CHECK LOCAL CODES AND PERMITS Call your local water company or the proper municipal authority for information regarding local codes. IMPORTANT: It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the plumbing installation is adequate and conforms to local, state, and federal regulations or codes.
- Page 43 2. Water Connections: The water connection is made to the 3/4”-11.5 NH hose adapter of the electric water solenoid valve, located at the rear upper midsection of the dryer (refer to the photo). The water solenoid valve has a 3/8” M.P.T. connection supplied with a 3/4”-11.5 NH hose adapter to provide the minimum 1/2-inch supply (feed) line.
- Page 44 OPTIONAL MANUAL BYPASS Provisions are made in the dryer S.A.F.E. system for the installation of an optional manual bypass. Depending on the model dryer, the connections for the manual bypass are made at the “T” or “four way” fitting located in the outlet supply side of the water solenoid valve.
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Page 45: System Reset
S.A.F.E. System Theory of Operation While the dryer is in an idle state, or 20-seconds after the heat turns off, the Phase 7 control monitors the thermistor probe, located in the top of the basket (tumbler) chamber, and records the minimum temperature. If the minimum recorded thermistor probe temperature is greater than 120°... - Page 46 NOTE: The control will not let the user continue until the valve test has been completed. S.A.F.E. SYSTEM DIAGNOSTICS In the event that the Phase 7 non-coin microprocessor controller (computer) detects a fault in the S.A.F.E. system, the control will display the message “S.A.F.E. SYSTEM DISABLED…READY.” To find out why the S.A.F.E.
- Page 47 Notes _____________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________...
- Page 48 Part No. 113308 7 - 09/16/08 - 5...