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In-Flight Entertainment System
With DVD/MP3/CD Player
Installation and Operation Manual
In certified aircraft, warranty is not valid unless this product is installed by an
Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engi-
neering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel
Road, Lenoir City, TN 37772. Phone (865) 988-9800.
9800 Martel Road
Lenoir City, TN 37772
P
P
High-fidelity Audio-Video
and Radio Receiver
STC-PMA
Document P/N 200-800-0101
Revision 5
February 2004
Authorized PS Engineering dealer.
PS Engineering, Inc. 2004 ©
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Related Manuals for PS Engineering PAV80
Summary of Contents for PS Engineering PAV80
- Page 1 High-fidelity Audio-Video In-Flight Entertainment System With DVD/MP3/CD Player and Radio Receiver Installation and Operation Manual In certified aircraft, warranty is not valid unless this product is installed by an Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engi- neering, Inc.
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Page 2: Table Of Contents
SECTION I GENERAL INFORMATION... 1-1 INTRODUCTION... 1-1 SCOPE ... 1-1 EQUIPMENT DESCRIPTION ... 1-1 APPROVAL BASIS ( PENDING SPECIFICATIONS... 1-2 EQUIPMENT SUPPLIED ... 1-3 ... 1-4 PTIONAL QUIPMENT PVA802 I (250-802-0100) ... 1-4 NSTALLATION EQUIPMENT REQUIRED BUT NOT SUPPLIED ... 1-4 APPROVED AUDIO SYSTEMS... - Page 3 Figure 3-1 Front Panel Controls... 3-1 Figure 3-3- Remote Control (not to scale) ... 3-4 Figure 6-1 Panel Location Drawing (Typical) 120-800-8801... B Figure 6-2 PAV80 Installation Diagram (Typical) 120-800-2488... C Figure 6-3 Tray Installation Drawing, 002-973-0430 ...D Figure 6-4 Display connector layout ... E Figure 6-5 - PVT801 Monitor Dimension Details ...
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Page 4: Section I General Information
051-803-0150 IR Remote Control PVA802 050-802-0100 Remote Video Distribution Amplifier Where the functions are identical to all units, it will be referred to herein as a PAV80. Otherwise, the appli- cable units will be specified. EQUIPMENT DESCRIPTION The PAV80 System is a single panel mounted unit that contains a DVD player with MP3 media capability and an AM/FM radio receiver. -
Page 5: Specifications
Temperature Range: Operating: Storage: Altitude: DIMENSIONS: WEIGHT (With Rack & Connectors): POWER REQUIREMENTS (Including Internal Lighting): Voltage: Maximum Current: PAV80 Unit w/1 display Typical operating current: Lighting Current Output Impedance: Audio Output: Distortion: Music Freq. Response, 3 dB: Output North America... -
Page 6: Equipment Supplied
Altitude: DIMENSIONS: WEIGHT Input Output Voltage: Maximum Current: EQUIPMENT SUPPLIED PAV80 Single Display System 1 ea. of the following units: 200-800-0101 PS Engineering PAV80 Series IFE System Installation and Operator’s Manual PVT801 Video Terminal Unit FAA-TSO COMPLIANCE SAE AS8034 RTCA/DO-160D... -
Page 7: K It (250-802-0100)
675-025-0001 475-002-0002 EQUIPMENT REQUIRED BUT NOT SUPPLIED Circuit Breaker, PULL TYPE: 5 amp as required (1 ea. for PAV80, 1 ea. For PVA802, if used) Aircraft Audio System (See section 1.8 for approved system list) Interconnect Wiring Coax, MIL-C-17/RG179 Quantity, as Required, PS Part No 800-000-0179... -
Page 8: Approved Audio Systems
APPROVED AUDIO SYSTEMS This is a list of audio system that the PAV80 should interface with adequately. Certified interface is approved only for audio systems that are FAA-TSO approved. Make PS Engineering GARMIN AT Bendix/King GARMIN International LICENSE REQUIREMENTS North America- None International Customers may need to check with appropriate governing bodies before using the system. -
Page 9: Section Ii - Installation
Equipment Installation Procedures 2.3.1 Cooling Requirements Forced air-cooling of the PAV80 is not required. However, the unit should be kept away from heat produc- ing sources (i.e. defrost or heater ducts, dropping resistors, heat producing avionics) without adequate cool- ing air provided. -
Page 10: Mounting Rack Installation
Avionics M ounting Rails Center Avionics Stack Existing Transponder Figure 2-2 Avionics Mounting Rails (Typical) 200-800-0101 PS Engineering PAV80 Series IFE System Installation and Operator’s Manual 6.31” 2.00” Factory Avionics Location Factory Avionics M ounting Rails Page 2-2 Rev 2 Sept. 2003... -
Page 11: Connector Assembly
2.3.4 Connector Assembly The unit connector mates directly with the circuit boards in the PAV80. The connector (part number 120- 425-4402 is a Molex crimp-type, and requires the use of a Molex hand crimp tool, EDP P/N 11-01-0203, CR6115B (or equiv.). The connector is mounted to the unit tray with 2 ea. #4-40 screws, from the inside of the tray. -
Page 12: Cable Harness Wiring
There must be at least 12 VDC present at the connector pin 21, of the PAV80 for the power supply to work in its designed regulation. Otherwise, it cannot ade- quately attenuate power line noise. Shielding can reduce or prevent radiated noise (i.e., beacon, electric gyros, switching power supplies, etc.) However, installation combinations can occur where interference is... -
Page 13: Power
(glass cleaner, etc), and apply adhesive (supplied with antenna). Route the antenna cable along edge Figure 2-7 Antenna Installation to the glareshield, and then connect to the PAV80 connector. Avoid running the antenna cable near high- current carrying wires, such as windshield heat, etc. -
Page 14: Aux Entertainment Audio And Aux Enable
2.4.5 Aux Entertainment Audio and AUX Enable Besides the disc and AM/FM, the PAV80 has the ability to act as a switching control for an additional en- tertainment input, both audio and video. The audio input is Pin 7 (R), Pin H (L) with respect to Pin F (ground). -
Page 15: Internal Adjustments
8. Evaluate the audio interface to be certain that the IFE audio is muted during intercom and radio com- munication. If muting override is provided, evaluate the switch location and verify operation. 200-800-0101 PS Engineering PAV80 Series IFE System Installation and Operator’s Manual Figure 2-8 PVA802 Dist. Amp Circuit breaker location (Typical) Page 2-7... -
Page 16: Final Inspection
11. Select AM Mode, and repeat step 6, listening for interference on the aircraft audio sources. 12. Select COM 1 for transmit. Tune COM 1 to 118.00, and the PAV80 to 107.3 MHz. Transmit a test count and evaluate the unit display and audio output for inconsistencies 13. -
Page 17: Section Iii Operation
3.2.1 Power/Volume Control (1) The PAV80 system is turned on and off by pushing the volume (left hand) knob. A short press will acti- vate, and deactivate the unit. The left knob is also the volume control, with 30 steps. The knob controls the volume of the primary out- put. -
Page 18: The ►► Button (4)
In disc mode, a short press of this button will advance to the previous track. A longer press will put the disc into rewind mode. Press the play/pause button to resume normal play In AM/FM mode, this button scans down the frequency band. 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual Page 3-2 Rev. 5 Feb. 2004... -
Page 19: Display Operation
3. Scroll down: Select menu function 4. On/Off and Mode Selector Figure 3-2 Display Terminal Controls 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual Table 1-PAV80 Functions Disc Result Increase frequency Decrease frequency Decrease frequency Increase radio frequency Decrease radio frequency... -
Page 20: Remote Operation
Remote Operation The remote supplied is used to control various functions of the secondary audio output. PAV80 IFE SYSTEM Track Selection Disc Control Figure 3-3- Remote Control (not to scale) The remote uses a 3V CR2025 battery. When the remote becomes weak, replace the battery, through the cover on the bottom. -
Page 21: Display Dimming (7)
PS Engineering PAV80 Installation and Operator’s Manual Display Dimming The display can be adjusted for ambient light conditions by the connection to the aircraft dimmer bus. At minimum bus voltage (or no lighting present) the display is set at maximum. -
Page 22: Section Iv- Warranty And Service
NOTE: PS Engineering will not be responsible for any units shipped in the U. S. Mail. Units received without either a Return Authorization or a contact telephone number will be refused and returned to the sender. 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual Page 4-1 Rev. 5 Feb. 2004... -
Page 23: Appendix A - Mp3 Creationc
Music Library box. This will display the MP3 tagged information screen. Select the General tab to show the information that can be modified for the PAV80. The PAV80 can display song name, artist, album, and filename. This corresponds to the Track title, Artist, Album, and Track Filename fields shown on the screen. -
Page 24: Appendix B - Installation Drawings
PS Engineering PAV80 Installation and Operator’s Manual Appendix B – Installation Drawings New Installation Figure 6-1 Panel Location Drawing (Typical) 120-800-8801 200-800-0101 Appendix B Rev. 5 Feb. 2004... -
Page 25: Figure 6-2 Pav80 Installation Diagram (Typical) 120-800-2488
Existing Audio Panel Intercom Jacks (existing) Video Jack (new) Typical, 1 each side PAV80 Power to Circuit Breaker (Note 1) Figure 6-2 PAV80 Installation Diagram (Typical) 120-800-2488 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual PAV80 Video Monitor Cable PVA802 Video Monitor Cable Distrib. -
Page 26: Figure 6-3 Tray Installation Drawing, 002-973-0430
Clipnuts 475-630-0002 (6 plcs) 120-425-4402 Connector Tray Shield 7.71 in b k h ll hi l 07 09 03 Connector Key Connector Orientation, PAV80 Appendix B Existing Avionics Mounting Rails (see detail A) Detail A 475-632-0007 (2 plcs) Screws Rear... -
Page 27: Figure 6-4 Display Connector Layout
Figure 6-4 Display connector layout 2.99 in 4.28 in 3.03 in Figure 6-5 - PVT801 Monitor Dimension Details 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual 1= Video Ground 2= Display Power 3= Power Ground 4= Video Signal 5= No Connection 5.98 in... -
Page 28: Figure 6-6 Pvt801 Mounting Tray Dimensions (If Used)
VIEWED FROM REAR Ø0.185 in (4 plcs) 3.40 Figure 6-6 PVT801 Mounting Tray Dimensions (if used) Figure 6-7 Portable bracket drawing (430-800-1362, not to scale) 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual 5.10 Cable Exit 0.9 in 6.1 in 6.83 in Appendix B 4.5 in... - Page 29 PS Engineering PAV80 Installation and Operator’s Manual Figure 6-8 Circuit breaker installation drawing 120-800-8802 (typical) 200-800-0101 Appendix B Rev. 5 Feb. 2004...
- Page 30 4.000 Figure 6-9 PVA802 Video Distribution Amplifier Installation (Dwg. 120-802-0100) Figure 6-10 PVA802 Connector viewed from cable side 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual 5.470 4.725 Appendix B Ø0.136 (4 plcs) 3.500 1.250 Rev. 5 Feb. 2004...
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Page 31: Appendix C Connector Interconnect
Appendix C Connector Interconnect Single Display System PAV80 Connector 14- 28 VDC Aircraft Power (5 A Breaker) Aircraft Ground 14 V Dimmer 28 V Dimmer Antenna Input Antenna Ground Primary Audio Out (L) Primary Audio Out (R) Audio Lo Shield Ground... - Page 32 PS Engineering PAV80 Installation and Operator’s Manual Multiple Display System Wiring 200-800-0101 Appendix C Rev. 5 Feb. 2004...
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Page 33: Appendix D- Stc Information And Instructions For Continuing Airworthiness
This unit is installed in accordance with FAA-STC SA02707AT, which specifically references the installa- tion manual. Installed IFE System, PS Engineering PAV80, part number 050-800-01XX) in ( location ) at station stalled per AC43.13-2, Chapter 2, paragraph 23 (Instrument Panel Mounting). Installed per PS Engineering Installation Operators Manual p/n 200-800-(0101), revision (), dated ( ). -
Page 34: Master Drawing List
STC SA02707AT was issued for the installation of the PAV80 entertainment system in one make/model airplane. However, other makes and models are readily adaptable to this approved data since the PAV80 installation is non-required equipment that does not interrelate or affect any aircraft required system. The PAV80 has been qualified under RTCA DO-160D for environmental performance in any of type aircraft when mounted in the avionics section of the airframe. - Page 35 PS Engineering PAV80 Installation and Operator’s Manual 200-800-0101 Appendix D Rev. 5, Feb. 2004...
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Page 36: Qualification Form
Lightning Induced Transient Susceptibility Lightning Direct Effects Icing Electrostatic Discharge Other Tests 200-800-0101 PS Engineering PAV80 Installation and Operator’s Manual Lenoir City TN 37772 Section Conducted Tests Equipment tested to CAT B1 4.5.1 -55° C Storage, -20°C Low Operating 4.5.2 +85°C Storage, +50°C High Operating...
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