1. Manuals
  2. Brands
  3. Windsor Manuals
  4. Floor Machine
  5. 10080480
  6. Operating instructions manual

Windsor 10080480 Operating Instructions Manual

Hide thumbs Also See for 10080480:
Table of Contents

Advertisement

Quick Links

86302100-AW
02/01/13
Carpet Extractor
Read these instructions before using the machine.
Operating instructions (ENG)
MODELS: 10080480

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 10080480 and is the answer not in the manual?

Questions and answers

Related Manuals for Windsor 10080480

Summary of Contents for Windsor 10080480

  • Page 1 Carpet Extractor Operating instructions (ENG) MODELS: 10080480 Read these instructions before using the machine. 86302100-AW 02/01/13...

  • Page 2: Machine Data Label

    The appliance is fitted with and a hand tool for cleaning upholstery and stairs. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

  • Page 3: Table Of Contents

    Table of Contents Parts Machine Data Label ......2 Overview ........2 Brush Deck .

  • Page 4: How To Use This Manual

    How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • HOW TO USE THIS MANUAL machine. Levels of hazards are identified that could • SAFETY result in product damage, personal injury, or severe •...

  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet.
  • Page 6 Safety IMPORTANTES MESURES DE SÉCURITÉ L'utilisation d'un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL) Pour réduire les risques d'incendie, de choc électrique ou de blessure: Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Ne pas laisser l'appareil sans surveillance lorsqu'il est branché.

  • Page 7: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. 86302100 CLIPPER DUO...
  • Page 8 LORS DE L'ENTRETIEN DE LA MACHINE : Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées. 86302100 CLIPPER DUO...

  • Page 9: Grounding Instructions

    Safety GROUNDING INSTRUCTIONS 120 VOLT MODELS: THIS PRODUCT IS FOR COMMERCIAL This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig. USE ONLY. A". A temporary adaptor that looks like the adaptor in ELECTRICAL: "Fig.

  • Page 10: Safety Label Location

    Safety SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illeg- ible, promptly replace them. Les ÉTIQUETTES D'AVERTISSEMENT suivantes se trouvent sur votre unité de nettoyage. Ces étiquettes signalent les avertissements et mises en garde importantes qui doivent être suivis en tout temps.

  • Page 11: Operations

    Operations Technical Specifications ITEM DIMENSION/CAPACITY Construction Steel chassis with rotationally molded polyethylene tanks Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m³/min), 120" (3050 mm) Vacuum Motor waterlift 100 psi (7 bar) - Restorative Solution Pump 50 psi (3.5 bar) - Interim Brush Motor 1/2 hp (604 watts) AC with circuit breaker protection Brushes...
  • Page 12 Operations ITEM MEASURE Height 43 inches (1092 mm) Length 40.5 inches (1029 mm) Width 22 inches (559 mm) Width of scrub path 16 inches (406 mm) HEIGHT LENGTH WIDTH Special Notes: The sound pressure level at the operator's ear was This appliance is not intended for use by persons measured to be 73.7 dBA.

  • Page 13: How This Machine Works

    The vacuum By using the Interim Carpet Maintainer in conjunction shoe extracts the dirty solution from the carpet as the with Windsor Red Carpet Encapsulating Interim machine moves forward. The vacuum motor provides Cleaning (W450-4) or Encapsulating Interim Cleaning...

  • Page 14: Components

    Operations Components 1. Control Panel 6. Solution Fill Cover 2. Recovery Dome 7. Solution Drain Hose 3. Recovery Drain Hose 8. Solution Tank 4. Recovery Tank 9. Vacuum Shoe 5. Scrub Deck 86302100 CLIPPER DUO...

  • Page 15: Controls

    Operations Controls 1. Hand Tool Switch 5. Continuous Spray 2. Main Switch 6. Intermittent Spray 3. Light Cleaning 7. Intermittent Spray Buttons 4. Deep Cleaning 86302100 CLIPPER DUO...

  • Page 16: Filling The Solution Tank

    Operations Filling The Solution Tank REMOVE SOLUTION Do not put defoamer, solvents, spotter or FILL COVER prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spills from top of solution tank. Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine.

  • Page 17: Pre Run Setup

    Operations Pre Run Setup Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions). STEP 1 Plug cord into grounded outlet. NOTE: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. STEP 2 Switch the cleaning mode switch to the desired process.
  • Page 18 Operations Pre Run Setup Lower machine to floor. STEP 5 Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one of the three trigger switches in the "on" position with the fingers, and is typically used in small areas where short cleaning passes are made.

  • Page 19: Operating The Machine

    Operations Operating The Machine 1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward. 2. For larger unobstructed areas, flip the handle and use the machine's brush assisted propelling motion. STEP 1 Start at wall closest to power outlet.
  • Page 20 Operations Operating The Machine Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, over- lapping brush path. Clean perimeter last. ALTERNATE CLEANING PATH During operation, observe the following: This machine VACUUM INTAKE is equipped with clear dome to facilitate operator viewing of dirty solution and vacuum air flow.
  • Page 21 Operations To speed drying, use a Windblower™ fan. Empty recovery tank by releasing recovery drain hose. RECOVERY Use a hose with cold water to clean out the recovery DRAIN HOSE tank. Also drain solution tank after each use. SOLUTION DRAIN HOSE STEP 7 86302100 CLIPPER DUO...

  • Page 22: Using The Hand Tool

    Operations Using The Hand Tool Use only acceptable accessory tools. See Optional Accessories section. To connect solution hose pull back collar and insert over machine mounted fitting, then release collar to lock into place. Solution connection can remain connected at all times. Disconnect vacuum hose and connect the hand tool to HAND TOOL hand tool connection as shown.

  • Page 23: Maintenance

    Maintenance Service Schedule MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brushes - should be clean with no lint or strings attached Remove bearing cap from end of brush. Clean bearing and cap. Inspect vac shoe for blockage;...

  • Page 24: Components

    Maintenance Components BOTTOM RIGHT LEFT Vacuum Motor 4. Interim Solution Pump Solution Strainer 5. Main Solution Pump 3A. Spray Jet-Extraction 6. Float Shut-off 3B. Spray Jet-Interim 86302100 CLIPPER DUO...

  • Page 25: Periodic Maintenance

    Maintenance Periodic Maintenance 3. After each use, rinse tank with fresh water. Periodi- Twice a month, flush a white vinegar solution (One cally inspect the recovery tank and decontaminate quart vinegar to two gallons of water) or anti-browning if necessary, using a Hospital Grade Virucide or a solution (mixed as directed) through the extractor.

  • Page 26: Circuit Protection

    Maintenance Circuit Protection CIRCUIT BREAKERS Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip. The cause should be found and corrected.

  • Page 27: Scrub Deck

    Maintenance Scrub Deck 1. Scrub Brush Motor 2. Scrub Brushes 3. Retaining Clip 4. Brush Installation Decal 86302100 CLIPPER DUO...

  • Page 28: Scrub Brush Replacement

    Maintenance Scrub Head Scrub Brush Replacement The dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating NOTE: See brush placement decal on brush deck. brushes raise the pile of the carpet, giving it a lush (Black brush to rear of machine and white brush to groomed appearance.

  • Page 29: Vacuum Motor Carbon Brushes

    Maintenance Vacuum Motor Carbon Brushes End Cap Carbon Brushes The green ground wire must be attached for safe operation. See wiring diagram. If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

  • Page 30: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION No Power, Nothing Is the cord plugged in. Plug in cord. Runs Circuit breaker tripped in building. Reset breaker. Faulty switch. Call for service. Faulty power cord or pigtail. Call for service. Vacuum Motor Will Not Vacuum circuit breaker tripped.

  • Page 31: Parts

    Parts PARTS 86302100 CLIPPER DUO...

  • Page 32: Brush Deck

    Brush Deck 86302100 CLIPPER DUO...
  • Page 33 Brush Deck SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86223780 SCR, M4X8, SET, ISO4029,CP,BLK 86224170 SHAFT, 6.2MM BRUSH DRIVE 86012800 SHAFT ASM, BRUSH END CAP 86012810 SHAFT, ASM, DRIVE 16" 86223520 RING, 28MM INT SNAP PHOSPHATE 86223310 PULLEY, 5MM HTD, 18T, 12.7 ID 86215250 BELT, 2S 5MM HTD, 15W, 128T 86224660...

  • Page 34: Brush Deck Motor

    Brush Deck Motor 86302100 CLIPPER DUO...
  • Page 35 Brush Deck Motor SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273750 SCR, 1/4-20 X 5/8 HHCS SS 86173340 WASHER, SPLIT LOCK, 1/4 SS 86010630 WASHER, 1/4 ID X 5/8 OD SS 86215880 BRKT, MOTOR MOUNT 86294490 BRUSH MOTOR ASM 115V INCLUDES #4, 16,17 86222290 NUT, 5/16-18 HEX NYLOCK SS...

  • Page 36: Brush Deck Mounting

    Brush Deck Mounting 86302100 CLIPPER DUO...
  • Page 37 Brush Deck Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86302710 DEFLECTOR, SPRAY 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86259410 WASHER, THRUST .51 ID X 1 OD X .063 86296450 BRKT, DECK ARM CROSSBAR 86228990 BEARING, FLNGD, .314 ID X .502 OD 86277130...

  • Page 38: Control Panel

    Control Panel 86302100 CLIPPER DUO...
  • Page 39 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86002010 BOOT, 3/8 CIRCUIT BREAKER 86001980 BREAKER, 15A 250VAC 50VDC 86215670 BREAKER, 8A VDE CIRCUIT 86308020 GASKET, HANDLE CTRL PNL 86173030 SCR, M4 X 6, PHMS, ISO7045, PL 86173300 WASHER, M8, FLAT ISO7089, SST 86005640 NUT, 10-32 HEX NYLOCK 86172640...

  • Page 40: Decal

    Decal 86302100 CLIPPER DUO...
  • Page 41 Decal SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86221470 LABEL, ACCESSORY 86244680 LABEL, CLIPPER DUO 86004970 LABEL, WINDSOR LOGO DOMED 86298670 LABEL, BRUSH INSTALL 86295620 LABEL, CTRL PNL CLP DUO 86302100 CLIPPER DUO...

  • Page 42: Hand Tool

    Hand Tool 86302100 CLIPPER DUO...
  • Page 43 Hand Tool SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86200810 NIPPLE, 1/8 FPT QD FEM BRASS 86293280 HOSE, 1/4" RETRACTABLE 86293290 HOSE ASM, 38.1 X 711 BLK VAC 86293500 HANDTOOL ASM 86293750 RETAINER, SOLUTION HOSE 86302100 CLIPPER DUO...

  • Page 44: Handle

    Handle 86302100 CLIPPER DUO...
  • Page 45 Handle SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86312730 SWITCH, HANDLE 86224500 SPACER, HANDLE EXTRUSION 86218660 HANDLE, GRIP 86223830 SCR, M8X40, SHCS, ISO 4762, SST 86173000 SCR, KA40X20, PT OVAL, WN1412, PL 86293400 SCR, M5X12 SHCS GR 10.9 PLT 86218960 HOOK, UPPER, CORD 86218950...

  • Page 46: Handle Bracket

    Handle Bracket 86302100 CLIPPER DUO...
  • Page 47 Handle Bracket SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86276800 SCR, 10-32 X 3/8 HHMS SS 86279170 WASHER, #10 X 1.0 FLAT 86296830 BRKT, HANDLE PIVOT 86296860 PLATE, HANDLE PIVOT LATCH 86296880 LEVER, HANDLE RELEASE LEFT 86296890 LEVER, HANDLE RELEASE RIGHT 86296920 BRKT, HANDLE TANK MOUNT 86296970...

  • Page 48: Handle Mounting

    Handle Mounting 86302100 CLIPPER DUO...
  • Page 49 Handle Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86274400 SCR, 1/4-20 X 5/8 BHCS 86006950 SCR, 10-32 X 1/2 PPHMS BLK NP 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86345230 CAP, BRUSH ASM, CLP DUO 86295770 CAP, HANDLE, INNER 86297220...

  • Page 50: Handle Release Lever

    Handle Release Lever 86302100 CLIPPER DUO...
  • Page 51 Handle Release Lever SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86215240 BEARING, FLANGE, 10M ID 86215630 BRACKET, LEVER, CONSOLE 86216870 CONSOLE, HANDLE 86008650 COTTER, 14" RING 86218190 GASKET, CONSOLE, TUBE 86218020 GASKET, LEVER, HANDLE 86221730 LEVER, PIVOT HANDLE 86222280 NUT, 10-32 HEX NYLOCK SS 86295820 PIN, LEVER SHAFT...

  • Page 52: Recovery Tank

    Recovery Tank 86302100 CLIPPER DUO...
  • Page 53 Recovery Tank SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM COMPLETE W/ 86293520 DOME ASM, CLIPPER DUO GASKET 86218180 GASKET, DOME 86003630 FLOAT SHUT-OFF 86299180 TANK, RECVRY, DK GRAY (TRIMMED) 86297250 HOOK, WIREFORM, HANDTOOL 86006950 SCR, 10-32 X 1/2 PPHMS BLK NP 86004500 HOSE, CAP 86004510...

  • Page 54: Solution

    Solution 86302100 CLIPPER DUO...
  • Page 55 Solution SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86308240 GASKET, SOLUTION ASSY 86197420 ELBOW, 3/8 NPT STREET 86218360 GROMMET, 3/4 ID X 7/8 GROOVE 86200280 HOSEBARB, 3/8 MPT X 1/4 90D 86005640 NUT, 10-32 HEX NYLOCK 86273930 SCR, 8-32 X 1/2 PPHMS 86006790 SCREW 10-32 X 3/8 HHTR W/STAR 86274290...
  • Page 56 Solution 86302100 CLIPPER DUO...
  • Page 57 Solution SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86233090 CLAMP, 1/4 ID HOSE 86233150 CLAMP, 3/8 HOSE (D-SLOT) 86281060 HOSE, 1/4 ID NYLOBRD X 8" 86197640 HOSEBARB, 1/8" FPT X 1/4" 86270780 NUT, 8-32 HEX 86273930 SCR, 8-32 X 1/2 PPHMS 86006520 SCR, 8-32 X 3/8 PPHMS SS 86295050...

  • Page 58: Solution Tank

    Solution Tank 86302100 CLIPPER DUO...
  • Page 59 Solution Tank SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86200820 NIPPLE, 1/8FPT QD ,MALE BRASS 86260690 HOSE ASM, FCT ADPTR X 60" NBRD 86233110 CLAMP, 1.0" WORM GEAR 86233090 CALMP 1/4 ID HOSE 86234790 COVER, CLP SOLUTION 86238460 HOOK, STRAP 86197520 HOSEBARB, 1/8MPT X 1/4 DL 86197920...

  • Page 60: Vacuum Shoe

    Vacuum Shoe 86302100 CLIPPER DUO...
  • Page 61 Vacuum Shoe SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86225650 VACUUM SHOE, 18" 86218110 GASKET, 18" VAC SHOE OUTER 86218270 GASKET, 18 " VAC SHOE SIDE 86218260 GASKET, 18" VAC SHOE CENTER 86223230 PLATE, 18" VACUUM SHOE 86172950 SCR, M5X12, SHCS, ISO4762, SS 86293170 WIPER ASM 18"...

  • Page 62: Vacuum Shoe Mounting

    Vacuum Shoe Mounting 86302100 CLIPPER DUO...
  • Page 63 Vacuum Shoe Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86003010 CUFF. HOSE 1.5" BLK A 2161 86004290 HOSE, 1.5 BLK VAC X 45" 86002390 CLAMP, 1.75" WORM GEAR X .312 86297470 ASM, TRAVEL LIMITER 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86295030...

  • Page 64: Vacuum

    Vacuum 86302100 CLIPPER DUO...
  • Page 65 Vacuum SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86300300 SCR, #8 X 2" PPHSMS 86217480 COVER, VAC MOTOR 86299250 ASSY, VAC MOTOR 86002390 CLAMP, 1.75" WORM GEAR X .312 86004290 HOSE, 1.5 BLK VAC X 45" 86302620 FOAM, 1 X 1 X 18 86302100 CLIPPER DUO...

  • Page 66: Wheel & Axle

    Wheel & Axle 86302100 CLIPPER DUO...
  • Page 67 Wheel & Axle SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86219480 HUBCAP, 9.75" WHEEL 86001660 HUBCAP, 5/8" SHAFT 86226050 WHEEL, 9.75" X 1.5" 86010730 WASHER, 5/8 ID X 1.18 X .06 SS 86294920 AXLE ASM, CLIPPER DUO 86302100 CLIPPER DUO...

  • Page 68: Wiring Diagram

    Wiring Diagram HANDLE CONSOLE HANDLE SWITCH #2 HANDLE SWITCH #1 HANDLE SWITCH #3 VAC MOTOR CIRCUIT BRKR RELAY SWITCH SWITCH SWITCH 90 F/I 90 F/I 90 F/I ALL ON DEEP CLEAN PIGGYBACK 90 F/I CONTINUOUS 90 F/I 90 F/I 90 F/I PIGGYBACK 90 F/I PIGGYBACK...
  • Page 69 Wiring Diagram SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86296060 HARNESS, HANDLE 86297750 CORD ASM, 14/3 X 22 PGTL 86298180 WIRE, 540MM BLU/18 76046XSTRIP 86296010 WIRE, 240MM ORG/18 76031X76046 86296020 WIRE, 150MM RED/18 76031X76046 86295980 WIRE, 605MM BRN/18 76046X76047L 86268210 WIRE, 15"...

  • Page 70: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86215250 BELT, 2S 5MM HTD, 15W, 128T 86216050 BRUSH, EXTRACTOR 16" 86295520 BRUSH, EXTRACTOR 16" NATURAL 86002010 BOOT, 3/8 CIRCUIT BREAKER 86001980 BREAKER, 15A 250VAC 50VDC 86215670 BREAKER, 8A VDE CIRCUIT 86218290 GASKET, CONSOLE, HANDLE 86348660...

  • Page 71: Serial Numbers

    Serial Numbers REF. NO. MODEL: SERIAL # 10080480: 10080480000338 10080480: 10080480002261 10080480 - 10080480002570 86302100 CLIPPER DUO...
  • Page 72 Notes: 86302100 CLIPPER DUO...

This manual is also suitable for:

Clipper duo 10080480

Table of Contents