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OPERATION AND PARTS MANUAL SERIES MODEL LS600 CONCRETE PUMP (DEUTZ BF4L914 DIESEL ENGINE) Revision #4 (09/15/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 5...
NEVER operate the engine with heat shields or heat guards removed. CAUTION You CAN be injured if you do not follow directions PAGE 6 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
This pump , other property, or the surrounding environment could be damaged if you do not follow instructions. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 7...
■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. PAGE 8 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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■ Always use properly rated hoses and clamps — 1500 and fuel filters. PSI and higher. ■ DO NOT use plastic containers to dispose of hazardous waste. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 9...
■ ■ ■ ■ ■ In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention. PAGE 10 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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NOTES MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 11...
LS600 PUMP — IMPORTANT HAND SIGNALS Figure 2 displays the basic hand signals commonly used in concrete pumping operations. Figure 2. Operation Hand Signals PAGE 14 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
Pumping will not appreciably affect the final air content of the mix. High-early cement tends to give a MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 15...
The sizing and mix percentage of rocks, gap graded from the largest down through the smallest sizes. Sand with a sieve analysis that has the proper percentage of fines, ASTM C33 spec. PAGE 16 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
B, causing it to start a suction stroke, refilling it with concrete. The pumping sequence then repeats for the duration of the operation. Figure 3. Pumping Cycle 1 MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 17...
LS600 PUMP — PUMP COMPONENTS Figure 5. Major Pump Components PAGE 18 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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13. Remixer Control Lever – Controls the forward/reverse motion of the hopper remixer paddles. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 19...
(LOCAL) is for normal system pressure while pumping material. The pumping operation, and the centermost position maximum pressure rating is 4400 PSI ± 50. (CENTER OFF) prevents pumping. PAGE 20 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
RADIO ADDRESS STROKE CTR: 0000 COMMUNICATING PRESS RESET TO PRESS RESET TO ZERO STROKE CTR LEARN A NEW ONE MESSAGE OR IINSTRUCTION INFORMATION OR MESSAGE MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 21...
Once the desired throttle position (speed) has been achieved, turning the throttle lock to the (CW) right locks it in place. PAGE 22 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
DO NOT attempt to refuel pump if the engine is hot or running. ALWAYS allow engine to cool before refueling. Figure 9. Adding Diesel Fuel MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 23...
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5. If the pump's engine oil is low, fill engine crankcase with lubricating oil through filler hole, but DO NOT overfill. PAGE 24 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
The oil level must be checked daily. The lubrication box should be serviced as described in the maintenance section. Figure 14. Filling the Lubrication Box MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 25...
In warm weather let engine warm up for 5 minutes. In cold weather let engine warm up for 10 minutes. CENTER Figure 21. Pumping Control Switch (OFF) MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 27...
However, make sure that some slurry is left on the hopper when concrete is first discharged from the ready- Figure 28. Strokes Per Minute Display mix truck. PAGE 28 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Figure 31. Hopper Remixer Control Lever MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 29...
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VOLUME NOTE: OLDER MODELS WIRELESS FLOW MAY INDICATE VOLUME INSTEAD OF REMOTE MODULE CONNECTOR Figure 35. Installing Remote Control Module Figure 37. Radio Remote Control PAGE 30 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
CABLE REMOTE CONTROL UNIT 25 FT. CABLE 25 FT. CABLE PUMP REV PUMP ON/OFF TO CONTROL BOX TO CONTROL BOX CONNECTOR CONNECTOR Figure 38. Cable Remote Control MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 31...
PAGE 32 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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5 minutes. If the pleted and you are ready to start pumping. shut down time becomes too long, wash out immediately . MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 33...
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Damaged hoses with internal restrictions through the first hose off the pump, then continue can cause blockages. progressing through all the hoses, until all the system is clean. PAGE 34 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
, slip the end of a pry bar (24" length of reinforcing steel rod) under the latch of the hose clamp and flip it up. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 35...
4. Carefully disconnect the first hose joint at the shuttle circuit pressure reads tube discharge elbow. zero prior to performing any maintenance on the pump. PAGE 36 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Grease Type: Lithium Based EP engine manufacturer’s instruction manual. Texaco Multitak 20 HYDRAULIC OIL SYSTEM MAINTENANCE Lubriplate ED-2 MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 37...
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(Figure 39). If necessary add only distilled water in a well-ventilated area. Wheel bearings and seals should be inspected and packed at this time. Figure 39. Battery Electrolyte Levels PAGE 38 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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If you do not read 1100 PSI, the accumulator may require Figure 40. Cleaning the Lubrication Box charging or bladder replacement. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 39...
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3. When the output volume at the end of the delivery line decreases in pressure 4. Unusual frequent material packs in the Shuttle tube Figure A. Wear Plate and Cutting Ring PAGE 40 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Remove the two tie rod nuts and the four eyebolt nuts three bolts equal at 55 ft. lbs. each. securing the hopper to the pump frame. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 41...
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Clean out all concrete build up in and around the nun- plate area with a wire brush. Inspect the wear components for indications of wear. The wear plate has two wear surfaces. PAGE 42 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
5. Make sure breakaway cable is fully released. 6. After extended storage, refer to the Maintenance Steps listed above to insure that the trailer is ready for towing. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 43...
Repeat the above procedure on all brakes. result in loss of braking action which could cause severe Lower the trailer to the ground. property damage, injury or death. PAGE 44 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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(the spindle nut and spindle washer, remove the hub and drum to motion will be limited by the cotter pin). inspect the bearings for wear and damage. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 45...
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Broken or damaged welds can cause injury or severe damage to your trailer and contents. Inspect all of the welds for cracks or failure at least twice a year PAGE 46 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
Decrease your speed as road, weather and lighting conditions deteriorate. ALWAYS check for local trailer-tow speed limits in your area. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 47...
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Again, be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer. PAGE 48 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Take it slow. Before backing up, get out of the tow vehicle and look behind the trailer to make sure that there are no obstacles. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 49...
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The total weight of the cargo and trailer must not exceed the GVWR, and the load on an axle must not exceed its GAWR. PAGE 50 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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• The breakaway switch is connected to the tow vehicle; tow vehicle lights. • The load is secured to the trailer • The trailer lights are connected and checked. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 51...
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SAE 30W coupler. motor oil. Keep the ball socket and latch mechanism clean. Dirt or contamination can prevent proper operation of the latching mechanism. PAGE 52 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 53...
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Replace the breakaway brake battery (if equipped) at intervals specified by manufacturer. PAGE 54 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Metal creep between the wheel rim and lug nuts will cause rim to loosen and could result in a wheel coming off, leading to death or serious injury. Tighten lug nuts before each tow. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 55...
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Tire and Loading Information placard. This value should never exceed the maximum cold inflation pressure stamped on the tire. PAGE 56 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Consult the tow vehicle’s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle. Figure 57. Standard Tire Sidewall Information MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 57...
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From highest to lowest, a tire’s resistance to heat is graded as “A”, “B”, or “C”. PAGE 58 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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Inspect tires for uneven wear patterns on the tread, cracks, foreign objects, or other signs of wear or trauma. Remove bits of glass and foreign objects wedged in the tread. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 59...
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Lug nuts are prone to loosen after initial installation, which can lead to death or serious injury. Check all wheel lug nuts periodically Figure 59. Wheel Lug Nuts Tightening Sequence PAGE 60 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
Check the wire harness for cuts, fraying or other damage. If it needs replacing, contact your dealer. Check all lights before each tow. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 61...
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Check the charge on the battery digital display, causing engine not to Check the wiring connections and start Wiring connection inside Control Box verify power is reaching ignition switch MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 63...
Inspect cylinder. Check values for cylinder rod side contamination or faulty spring Cylinders not completely extended (short stroke) Hydraulic cylinder piston head seal Replace seals leaking PAGE 64 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
OUTSIDE CONTROL CONTROL CONTROLLER BLACK POTTED ENGINE SPEED SOLENOID Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 1 of 2) PAGE 70 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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LS600 PUMP — WIRING DIAGRAM (CONTROL BOX) Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 2 of 2) MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 71...
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CONNECTIONS TO J3 AND J4 CONNECTORS ON DIGITAL CONTROL BOX (LS600) Figure 63. Connections to Digital Control Box - J3 and J4 Connectors ( 1 of 2) PAGE 72 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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LS600 PUMP — WIRING DIAGRAM (CONTROL BOX) Figure 63. Connections to Digital Control Box - J3 and J4 Connectors ( 2 of 2) MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 73...
This mix designed for pumping NOTE: Due to the availability of well-graded sand as shown in the above sieve analysis, this mix pumped very successfully. PAGE 78 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
1-½ minutes. 2/3 FULL Discard the concrete. DO NOT use it in another tests. Figure 69-B. Slump Test (2/3 Full) Figure 69-F. Slump Test (Measurement) PAGE 80 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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NOTES MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 81...
■ Use item #11 (steel elbow) at the edge of the pool to prevent collapse of the rubber hose, which can cause blockage. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 83...
Disassemble and clean the nozzle assembly thoroughly after each job. Grease all threads before reassembly. DO NOT close the air valve when pumping is stopped as a continued air flow keeps the air passages clean. PAGE 84 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 86 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
......... S/N 281101 AND ABOVE Part numbers on this Suggested Spare Parts List may supersede or replace the P/N shown in the text pages of this book. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 87...
EM969023 NUT, LOCK 5/8 IN..........4 ....REPLACES 492586 RIGHT AND LEFT SIDE AXLE ASSEMBLIES ARE IDENTICAL WITH THE EXCEPTION OF THE BRAKE ASSEMBLY. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 95...
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LS600 PUMP — BRAKE LINE ASSY. PAGE 96 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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LS600 PUMP — BRAKE LINE ASSY. PART NO. PART NAME QTY. REMARKS 34566 KIT, MAIN BRAKE LINE EM512877 ADAPTOR, STRAIGHT EM512876 ADAPTOR, ELBOW 34565 KIT, WHEEL BRAKE LINE MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 97...
A ..........CLEVIS GREASE POINT ..........34 in. (1.1 m) B ..........SWING AXLE BUSHING GREASE POINT ...... 26 in. (.85 m) C..........PIVOT BRACKET GREASE POINT ......... 41 in. (1.5 m) PAGE 124 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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LS600 PUMP — LUBRICATION PANEL PART NO. PART NAME QTY. REMARKS EM491701 GREASE FITTING EM508812 CONNECTOR EM510684 CONNECTOR EM505516 HOSE, PLASTIC EM510487 HOSE, STEEL MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 125...
LS600 PUMP — THROTTLE ASSY. PAGE 134 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
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ELBOW ADAPTER 90° MALE EMCC700 HYDRAULIC CYLINDER 492357 BOLT 1/4 IN. X 1 IN. 492581 NUT 1/4 IN. 515822 BRACKET, ACCELERATOR EM98228 COIL, 12V EM98232 CARTRIDGE VAL VE MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 135...
ANY WARRANTIES OF MERCHANTABILITY OR FITNESS PUMP OR PART TO OPERATE PROPERLY, INCLUDING FOR A PARTICULAR PURPOSE. ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 151...
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