Bacharach Tru Pointe Operation & Maintenance Manual

Bacharach Tru Pointe Operation & Maintenance Manual

Refrigerant leak detector
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Tru Pointe
Refrigerant Leak Detector
Instruction 0019-9328
Operation & Maintenance
Rev. 5 – October 2012
Patent: 5,932,176
Product Leadership • Training • Service • Reliability

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Summary of Contents for Bacharach Tru Pointe

  • Page 1 Tru Pointe ™ Refrigerant Leak Detector Instruction 0019-9328 Operation & Maintenance Rev. 5 – October 2012 Patent: 5,932,176 Product Leadership • Training • Service • Reliability...
  • Page 2 Tru Pointe Instruction 0019-9328...
  • Page 3 WARRANTY Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in mater ial and manufac ture and will conform substan tially to Bacharach Inc.’s ap plicable specifications. Bacharach’s liability and Buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option, of this Product or parts thereof returned to Seller at...
  • Page 4 Tru Pointe Instruction 0019-9328...
  • Page 5: Table Of Contents

    Tru Pointe Contents Contents Introduction ....................2 Features ......................3 Technical Characteristics .................4 Operation ......................6 Battery Installation ................6 Turning the Instrument ON / OFF ............ 7 Low Battery Indication ...............8 Selecting High / Low Sensitivity Mode ..........8 Procedure for Locating a Refrigerant Leak ........8 Sensor Failure Indication ..............9...
  • Page 6: Introduction

    Tru Pointe Introduction Introduction The Tru Pointe Refrigerant Leak Detector (Figure 1) is a portable, battery powered instrument designed to pinpoint the location of refrigerant leaks in air conditioning and refrigerant systems, chillers, or cold storage units. The use of heated-diode sensor technology allows the instrument to be quickly responsive to all refrigerants, even when high background levels of refrigerant vapors are present.
  • Page 7: Features

    Tru Pointe Introduction Features • Quickly pinpoints the location of refrigerant leaks • Patented heated-diode sensor that represents the latest advancements in sensor technology • Patented microprocessor-controlled circuitry • High and low-sensitivity modes, push button selectable • Automatic zero and background compensation that allows a leak to be quickly found in contaminated atmospheres with- out requiring manual sensitivity adjustments • Flexible probe 14 inches (356 mm) in length for locating leaks in hard-to-reach areas • One-handed operation • No user calibration required • Long life, DC brushless fan provides positive airflow past sensor resulting in a faster response time • Batteries included...
  • Page 8: Technical Characteristics

    Tru Pointe Technical Characteristics Technical Characteristics Power .......... Two ‘D’ Alkaline Batteries Warm-Up Time ......10 seconds Refrigerants Detected ....All CFC, HCFC and HFC refrigerants including: R-12, R-22, R-123, R-134a and blends R-404A, R-408A, R-409A, and R-410A Sensor: Type ......... Heated Diode, Dispersive Electron, Plug-In Life Expectancy* ..... Typically 150 hours or 1 year of normal use Battery Life ........
  • Page 9 Tru Pointe Technical Characteristics Operating Environment: Position ........Any Temperature ......32 to 122 °F (0 to 50 °C) Humidity ......... 10 to 90% RH, non-condensing Approvals ........Certified to SAE J1627 CE Mark: Independently tested in accor- dance with EMC Directive 2004/108/EC Instruction 0019-9328...
  • Page 10: Operation

    Tru Pointe Operation Operation Battery Installation 1. Remove battery cover by pressing down on the battery cover tab, and then sliding the cover off the instrument. See Figure 2. 2. Install two ‘D’ alkaline batteries into the battery compartment, observ- ing the polarity markings that are molded inside of the case.
  • Page 11: Turning The Instrument On / Off

    Tru Pointe Operation Turning the Instrument ON / OFF See Figure 3. The instrument is toggled ON and OFF by pressing the button. When the instrument is first turned ON, observe that the green power on LED will glow, and that the red LED flashes rapidly along with leak rate the audible indicator producing a rapid ticking sound or constant tone.
  • Page 12: Low Battery Indication

    Tru Pointe Operation Low Battery Indication A low-battery condition is indicated when the green LED begins power on to flash. Approximately 20 minutes of operation time remains from the time this LED first begins to flash; after which, the instrument’s operation will gradually become erratic. When a low-battery indication occurs, replace the batteries as described under the previous Section Battery Installation.
  • Page 13: Sensor Failure Indication

    Tru Pointe Operation When the instrument first detects an increase in the refrigerant level, the LED begins flashing and the audible indicator begins ticking leak rate at a faster rate. If movement of the probe is stopped for more than 10 sec- onds, the instrument will self-zero and return to its idle state even though refrigerant is still present. Once the presence of refrigerant has been determined and the instrument allowed to self-zero, moving the probe toward the leak source will once again cause the instrument to respond in a positive manner.
  • Page 14: False Refrigerant Indication

    Tru Pointe Operation False Refrigerant Indication False refrigerant indications are usually caused by abnormal changes in sensor temperature. These temperature changes are typically due to a sud- den change in air flow past the sensor, or the sensor being heated or cooled by an outside source. To avoid false refrigerant indications, DO NOT . . .
  • Page 15 Tru Pointe Operation • Always follow the refrigerant system around in a continuous path so that no areas of potential leaks are missed. If a leak is found, always continue to test the remainder of the system. • At each area checked, the probe shall be moved around the location, at a rate no more than 25 to 50 mm/sec (1 to 2 in./sec), and no more than 5 mm (0.2 inch) from the surface completely around the position. Slower and closer movement of the probe greatly improves the likelihood of finding a leak.
  • Page 16: Maintenance

    Tru Pointe Maintenance Maintenance By following the procedures outlined below, The Tru Pointe will provide many years of trouble-free and dependable operation. Routine Maintenance • Replace the batteries per Section Battery Installation when the green LED begins to flash. power on • Periodically check the instrument’s sensitivity by exposing it to a source of refrigerant gas. DO NOT check sensitivity by cracking open a bottle of refrigerant or Schrader valve and exposing the sensor to a stream of pure refrigerant.
  • Page 17: Sensor Replacement

    Tru Pointe Maintenance Sensor Replacement Over time the sensor will become less responsive to refrigerant gas as it nears the end of its useful life. A sensor’s average life expectancy is ap- proximately 150 hours or 1 year of normal use, but will vary depending on the amount of refrigerant that passes through the sensor. Replace the sensor as follows (see Figure 4): Material Required: • Sensor (refer to Section Replacement Parts) Procedure: 1. Turn OFF instrument. 2. Grasp nose cone of probe assembly and pull probe away from case using a slight twisting motion.
  • Page 18: Troubleshooting Guide

    If the information in Table 1 does not solve the problem, or for help with any problem that is not listed, please contact one of the Bacharach Sales/ Service Centers listed in Section Parts & Service.
  • Page 19 Tru Pointe Troubleshooting TABLE 1. TROUBLESHOOTING GUIDE (Cont.) Symptom Probable Cause & Remedy Short sensor life. Senor has often been exposed to high levels of refrigerant. Avoid exposing sensor to pure refrigerant for long periods of time. Erratic refrigerant leak a. Windy conditions. Shut off surrounding indication. fans; protect probe tip from wind; switch to low-sensitivity mode per Section High/Low Sensitivity Mode.
  • Page 20: Parts & Service

    United States Pennsylvania 621 Hunt Valley Circle New Kensington, PA 15068 Phone: 1-800-736-4666 Fax: 724-334-5723 Email: help@mybacharach.com Canada Bacharach of Canada, Inc. 20 Amber St. Unit# 7 Markham, Ontario L3R SP4 Canada Phone: 905-470-8985 Fax: 905-470-8963 Email: bachcan@idirect.com Instruction 0019-9328...
  • Page 21: Declaration Of Conformity

    Tru Pointe Instruction 0019-9328...
  • Page 22 Tru Pointe Instruction 0019-9328...
  • Page 23 Phone E-mail Product Purchased Part No. Serial No. Date Purchased Purchased From 1. What can Bacharach do to better serve you? ___________________________ __________________________________________________________________ 2. My Application:   Combustion Analysis   Leak Detection   Emission Monitoring   Appliance Service   Indoor Air Quality  ...
  • Page 24 World Headquarters 621 Hunt Valley Circle, New Kensington, PA 15068-7074 Ph: 724-334-5000 • Fax: 724-334-5001 • Toll Free: 1-800-736-4666 Web site: www.mybacharach.com • E-mail: help@mybacharach.com Printed in U.S.A.

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