KOB PYROMAT DYN Operating And Maintenance Instructions Manual

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Operating and Maintenance Instructions for the
PYROMAT DYN 45 to 85
ID: 103708-G English

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Summary of Contents for KOB KOB PYROMAT DYN

  • Page 1 Operating and Maintenance Instructions for the PYROMAT DYN 45 to 85 ID: 103708-G English...
  • Page 2 © by Köb Holzfeuerungen GmbH Flotzbachstrasse 33 A-6922 Wolfurt All rights reserved, including photomechani- cal reproduction and storage in electronic media. Viessmann Group...
  • Page 3: Table Of Contents

    General information _____________________________________________________________________ 4 Foreword ____________________________________________________________________________ 4 Latest developments in the technology ___________________________________________________ 4 Intended use _________________________________________________________________________ 4 Technical specs_______________________________________________________________________ 4 Documented information _______________________________________________________________ 4 CE-Symbol ___________________________________________________________________________ 4 Important information ____________________________________________________________________ 5 Safety information _____________________________________________________________________ 5 Excess temperature & power failures _____________________________________________________ 5 Fire hazard ___________________________________________________________________________ 6 Minimum requirements for wood fuels ____________________________________________________ 6 Filling the fuel storage unit______________________________________________________________ 7...
  • Page 4: General Information

    1 General information Any other use of the PYROMAT DYN or use of it 1.1 Foreword going beyond this will be considered as unintended use unless written approval by the manufacturer Dear System Owner, you have made a good se- has been obtained.
  • Page 5: Important Information

    2 Important information Equipment for dissipating excess heat 2.1 Safety information The functioning of the thermal run-off safety valve must be inspected every year by a competent spe- When carrying out work on the heating system, cialist. such as cleaning and maintenance, wear ap- The safety heat exchanger must not under any cir- propriate protective equipping when required.
  • Page 6: Fire Hazard

    2.3 Fire hazard 2.4 Minimum requirements for wood fuels With insertion-type firing systems, the conveying The PYROMAT DYN is only suitable for incinerat- route creates a connection between the silo and ing the fuels listed in Spec Sheet 1010 "Minimum the burning material in the burner.
  • Page 7: Filling The Fuel Storage Unit

    2.5 Filling the fuel storage unit 2.6 Correcting malfunctions of the con- veyor equipment 2.5.1 By dumping The cause of motor malfunctions in conveyor sys- tems is usually clogging by large pieces of wood or (e.g. pieces of wood or stones). foreign matter Rotary sweep extraction and spring-operated extraction...
  • Page 8: Burner Design

    3 Burner design (Picture: PYROMAT DYN 45) (1) Electronic burner control panel (2) Feed auger and degassing grate with primary airflow (7) Large ash compartment with utilisation of re- (3) Automatic ignition device sidual burning embers (4) Main combustion chamber made of heat- (8) Front combustion chamber with filling on top resistant refractory concrete (9) Firebox door with air vent control...
  • Page 9: Starting Up / Operation

    4 Starting up / Operation 4.1 Initial start-up • When the boiler temperature set is reached, the The initial start-up is carried out either by Köb facility switches to "run auger empty". When the feed auger has been run empty, and the Holzfeuerungen GmbH or another heating special- ist.
  • Page 10: Log Operation

    4.3 Log operation 4.3.2 Heating up Check the storage unit temperature! Check whether the storage unit temperature has dropped Kindling so far that heating up is practical, and whether the • Is the airway (1) to (3) clear through the entire amount of heat to be expected can be accepted or stored.
  • Page 11: Operation

    4.3.3 Operation • Neatly lay the billet wood and logs horizontally • All the lids and doors have to be closed with no and compactly over the entire width of the fire- leakage during the burn-off. • The temperature of the exhaust gas should rise box.
  • Page 12: The Ecotronic Control System

    5 The ECOTRONIC Control System F4 (PYROMAT loader system) Setting of cycle switchover switching, advance flows and post flows F5 (Group 1) Setting parameters and set point values (heat distribution, Group 1) F6 (Group 2) Setting parameters and set point values (heat distribution, Group 2) F7 (Group 3) Setting parameters and set point values...
  • Page 13: The Burner And Its Loading F3, F4

    (18) Accumulator with integrated utility water 5.3 The burner and its loading F3, F4 heater; temperature of utility water minimum (50°C) 5.3.1 F3 button "PYROMAT parameters" Minimum utility water temperature for accumulator with integrated utility water heater. (mask number ) parameter (factory setting) Indication only if: Accumulator with integrated utility water heater −...
  • Page 14: F4 Button "Pyromat Loading

    Delay before connecting hydraulic drive for Extrac- tion System 1 5.3.2 F4 button "PYROMAT loading" (Mask number) Parameter (Factory setting) (41) Extraction System 2 / Hydraulics / Delay (5 Delay before connecting hydraulic drive for Extrac- (01) Cleaning (NO): tion System 2 This activates the cleaning function.
  • Page 15: The F5-F8 Extended Control Systems

    5.4 The F5-F8 extended control systems (05) Heating Period 1 / End (22:00) The F5 to F8 buttons are assigned customer- The switch-over time from normal temperature to specific extended control systems as desired. lowered temperature (or Off) Each extended control system is assigned a sepa- Only with the operating modes Day/Night or rate button.
  • Page 16 The heating curve Room thermostat (option): The correspondence of the flow temperature to the The Model QAA 35 Room Thermostat can be used outdoor temperature can be set directly and read with or without influence by the room tempera- directly. The setting is carried out by two points: ture.
  • Page 17: Utility Water Heater

    5.4.2 Utility water heater (Mask number) Parameter (Factory setting) Function: • ECO-B1 (01) Operating mode (timer) Select operating mode When the temperature of the utility water drops, it is reheated by the built-in heat exchanger (02) Number of heating periods (1) from the burner or from the heat accumulator.
  • Page 18: Air Heater

    5.4.3 Air heater Function (ECO-L): (05) Heating Period 1 / End (22:00) Time to switch off air heater The air heaters are supplied with maximum flow (Only with the operating mode Day/Off) temperature from the burner storage system. The fans are connected by switches or controllers pro- (06-23) Heating Periods 2-7 vided by the customer.
  • Page 19: Neighbouring Buildings

    5.4.4 Neighbouring buildings Function (ECO-N): (05) Heating Period 1 / End (22:00) Switch-over time from normal temperature to The pipeline is usually supplied with a lowered lowered temperature (or Off). temperature required by the weather-guided heat- Only with the operating modes Day/Night or ing control system.
  • Page 20: Pipeline

    5.4.5 Pipeline Operating modes of the utility water heater: • Off: Function (ECO-F): The utility water heating system is switched off. This is for neighbouring buildings with a separate • Timer: heat distribution system, which is supplied with Utility water is heated following a clocked heat via a pipeline.
  • Page 21: Additional Boilers

    5.4.6 Additional boilers (Mask number) Parameter (Factory setting) Function: (01) Operating mode (automatic) • Boiler, single (ECO-KE) Select operating mode To cover the heat requirement (single opera- tion), an additional boiler is automatically con- (02) Delay before connecting (15 min) nected after the heat is removed from the stor- Clearance is given when the time set is up.
  • Page 22: Solar

    5.4.7 Solar Operating modes Function (ECO-S1): • Off: This is used in simple solar systems with a single Pump off; valve shut control circuit to heat the utility water in the solar • Automatic: utility water heater (Art No: WSS- __). The ECO- Automatic heating of the solar utility water S1 controller is an additional component for the heater by means of difference-based control.
  • Page 23: Cleaning

    6 Cleaning 6.1 Automatic operation Regular cleaning of the facility is the customer's most important job for years of trouble-free opera- tion and to obtain the greatest possible output with the best efficiency. The cleaning intervals may vary, depending on the fuel, the amount of foreign matter and the operat- ing method.
  • Page 24: Cleaning Of De-Ashing System (Optional)

    6.1.3 Cleaning of exhaust gas deduster (op- 6.1.1 Cleaning of de-ashing system (optional) tional) Optionally you have ordered an Exhaust gas de- duster. Proceed the following way. Weekly: Open lid and check level of ash. When the level of filling reaches only 10 cm below the top edge, the ash bucket has to be removed.
  • Page 25: Chopped Wood Operation

    6.2 Chopped wood operation Regular cleaning of the facility is the customer's most important job for years of trouble-free opera- tion and to obtain the greatest possible output with the best efficiency. The cleaning intervals may vary, depending on the fuel, the amount of fine matter and the operating method! CAUTION –...
  • Page 26: Shutdowns

    7 Shutdowns 8 Waste disposal Heating boiler Shutting down operation • Pipe-type heat exchanger • If necessary, first switch off the PYROMAT When the PYROMAT DYN is put out of opera- DYN using the F1 or F2 button. When the tion for a long period (such as for summer burn-out has taken place, and the burner has breaks), be sure to carefully clean the pipe-type...
  • Page 27 Spec Sheet 1010/d-1 Wood Fuels Minimum Requirements / Information 2007-09-12_E A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
  • Page 28 Spec Sheet 1010/d-2 Wood Fuels Minimum Requirements / Information 2007-09-12_E 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
  • Page 31 Leerseite für Notizen: Blank page for notes: Page en blanc pour des notationes:...
  • Page 32 KÖB Holzfeuerungen GmbH, Flotzbachstrasse 33, A-6922 Wolfurt Tel +43 55 74 / 67 70-0, Fax +43 55 74 / 65 7 07 office@kob.cc, www.koeb-holzfeuerungen.com Viessmann Group Verkaufs-Niederlassungen und dazugehörige Service-Außenstellen: ZENTRALE: ÖSTERREICH – NORD / OST ÖSTERREICH – SÜD / OST...

This manual is also suitable for:

Pyromat dyn 45Pyromat dyn 85

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