1. Manuals
  2. Brands
  3. KOB Manuals
  4. Boiler
  5. KOB PYROT KRT SERIES
  6. Assembly and installation instructions manual

KOB PYROT KRT SERIES Assembly And Installation Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Assembly and Installation Instructions
KRT 100 to KRT 540
Please keep safe!
5726 794
10/2008

Advertisement

Table of Contents
loading

Related Manuals for KOB KOB PYROT KRT SERIES

Summary of Contents for KOB KOB PYROT KRT SERIES

  • Page 1 Assembly and Installation Instructions KRT 100 to KRT 540 Please keep safe! 5726 794 10/2008...
  • Page 2 © by KÖB Holzfeuerungen GmbH Flotzbachstraße 33 A-6922 Wolfurt All rights reserved, including photomechanical re- production and storage in electronic media. Viessmann Group...

  • Page 3: Table Of Contents

    General Information State of the art Documented information Important Instructions Safety instructions Permits by public authorities Standards and regulations The structural Surroundings for the Furnace Heating room requirements The chimney connection Transport and Installation Water System Installation Safety Equipment Expansion The boiler circuit with return circuit valve The extinguishing water tank Electrical Installation...

  • Page 4: State Of The Art

    Germany: German Federal Emissions Control Act 1 General Information "Small-scale Furnace Systems Act, 1 BImSchV", Köb solid-fuel furnaces may only be set up and dated 1997-03-14 commissioned by specialists. This will rule out any incorrect assembly or commissioning. These in- Switzerland: structions have thus been reduced to important Air-pollution Control Act, LRV, dated 16 Dec 1985,...

  • Page 5: The Structural Surroundings For The Furnace

    3 The structural Surroundings for the Furnace The connection to the chimney should be made The national building regulations existing in such that it rises at an angle from 30°-45°. The this connection must always be complied with. exhaust line, incl. the lead-in into the chimney, should be executed so as to be gas-tight.

  • Page 6: Water System Installation

    5 Water System Installation 6 Electrical Installation Customers must ensure that there is a supply of water independent of the electricity supply. This 6.1 Positioning the control module and (redundant) design ensures that in case of a power control cabinet failure, the boiler will be reliably cooled by the The control module should be mounted by the in- thermal run-off safety valve.

  • Page 7: Fire Protection

    7 Fire Protection The fire protection regulations for wood heating This extinguishing system must always systems differ from country to country. equipped with a 25-l extinguishing water tank with a float-type switch and an adjustable Danfoss ex- The regulations applicable to the respective lo- tinguisher valve.

  • Page 8: Rotary Valve

    7.2.3 Rotary valve 8 Commissioning If remnant wood is moved into fuel storage spaces Only KÖB Holzfeuerungen GmbH or another with fans, then, in order to reduce pressure ap- trained specialist may put a newly installed facility plied, at least one rotary valve is necessary to re- into operation for the first time.

  • Page 9: Inspection Of The Installation

    8.3 Inspection of the installation 8.4 Commissioning and handover Before the commissioning, the future operating or- A competent contact person from the operating or- ganisation along with the installing companies ganisation's side must be present for the commis- (heating engineer & electrician) are obliged to in- sioning and handover.
  • Page 10 Spec Sheet 6960-1 PYROT Rotation Heating System Installation, closed system 2007-08-13_E The dimensioning of the collector lines must be carried out by the installing heating engineer! a) Note: KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc Subject to technical changes...
  • Page 11 Spec Sheet 6960-2 PYROT Rotation Heating System Installation, closed system 2007-08-13_E To reliably prevent boiler corrosion caused by condensation of exhaust gases, the boiler return flow temperature must not under any circumstances be below 65° C. A boiler circuit pump with a boiler mixer should be provided according to the diagram for this purpose.
  • Page 12 Spec Sheet 6960-3 PYROT Rotation Heating System Installation, open system 2007-08-13_E The dimensioning of the collector lines must be carried out by the installing heating engineer! a) Note: KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc Subject to technical changes...
  • Page 13 Spec Sheet 6960-4 PYROT Rotation Heating System Installation, open system 2007-08-13_E To reliably prevent boiler corrosion caused by condensation of exhaust gases, the boiler return flow temperature must not under any circumstances be below 65° C. A boiler circuit pump with a boiler mixer should be provided according to the diagram for this purpose.
  • Page 14 Spec Sheet 4550-1 Fire-extinguishing Systems K-SLE & K-SLV Installation 2007-08-13_E a) Fire-extinguishing System for Burner Slide-in Module, Art. No. K-SLE Note : Pyromat-DYN has an extra charge with Art. No. K-SLE (see Spec Sheet 4500) With Pyrot and Pyrtec this is included in the burner article. N25 level monitoring system •...
  • Page 17 Spec Sheet 6010-1 PYROT Rotation Heating System Boiler Plant 2007-08-13_E Description: The PYROT Rotation Heating System (patent no: EP 0 905 442 B1) was developed for automatic incineration of all dry to moist wood fuels (remnant wood, pellets and forest woodchips to max. W35-40). The PYROT Rotation Heating System is characterised by high efficiencies and perfect incineration at all load levels.
  • Page 18 6010-2 Spec Sheet PYROT Rotation Heating System Boiler Plant 2007-08-13_E Technical specs: PYROT Rotation Heating System Trade name Item No: KRT- 100 KRT- 150 KRT- 220 KRT- 300 KRT- 400 KRT- 540 Performance data Rated heat output [kW] Continuous output [kW] Minimum heat output [kW]...
  • Page 19 6010-3 Spec Sheet PYROT Rotation Heating System Boiler Plant 2007-08-13_E Dimensional drawing: Front (boiler door) recirculated flue gas 1.) Draught controller in the exhaust pipe: included in scope of supply Boiler bearing surface Position: as close as possible to the chimney 2.) Draught controller in chimney, at bottom: Bottom with heat-resistant supplied by customer...
  • Page 20 Spec Sheet 6010-4 PYROT Rotation Heating System Boiler Plant 2007-08-13_E Connections/dimensions: PYRTEC [Item-Nr.] KRT-100 KRT-150 KRT-220 KRT-300 KRT-400 KRT-540 Water connections PN 6 (see Spec Sheet 6960) Boiler forward flow R 2“ IG R 2“ IG DN 80 PN6 DN 80 PN6 DN100 PN6 DN100 PN6 Boiler return flow...
  • Page 21 Spec Sheet 6110-1 PYROT Rotation Heating System Exhaust Gas Deduster 2007-08-13_E Description: Exhaust gas de-duster 90 litres [Item no. KRT-E…-1] The exhaust gas deduster is for minimising dust emissions and is executed as a multi-cyclone with an axial function. The deduster is completely insulated, attractively encased and provided with three lids for cleaning.
  • Page 22 Spec Sheet 6110-2 PYROT Rotation Heating System Exhaust Gas Deduster 2007-08-13_E Dimensions and data: EXHAUST FAN - choice of top or side continuously rotatable - Connection not used as cleaning lid for clean gas chamber CLEANING LID crude gas chamber DE-DUSTER (Axial cyclone) ASH STATION...
  • Page 23 Spec Sheet 6120-1 PYROT Rotation Heating System De-ashing & Cleaning Systems 2007-08-13_E Description: De-ashing in Ash Bin 240 litres [Item No. KRT-A2-S] De-ashing in Ash Skip, 800 litres [Item No. KRT-A8-S] Complete auger de-ashing from the ash chamber for the fire block into an externally situated movable galvanised ash bin (standard 240 litres).
  • Page 24 Spec Sheet 6120-2 PYROT Rotation Heating System De-ashing & Cleaning Systems 2007-08-13_E Description: De-ashing in Base Container [Item No. KRT-ES-100-S] De-ashing in Base Container [Item No. KRT-ES-150-S] De-ashing in Base Container [Item No. KRT-ES-220-S] De-ashing in Base Container [Item No. KRT-ES-300-S] De-ashing in Base Container [Item No.
  • Page 25 Spec Sheet 6120-3 PYROT Rotation Heating System De-ashing & Cleaning Systems 2007-08-13_E Description: Pneumatic Cleaning System [Item No. KRT-W100-S] Pneumatic Cleaning System [Item No. KRT-W150-S] Pneumatic Cleaning System [Item No. KRT-W220-S] Pneumatic Cleaning System [Item No. KRT-W300-S] Pneumatic Cleaning System [Item No. KRT-W400-S] Pneumatic Cleaning System [Item No.
  • Page 26 6800-1 Spec Sheet PYROT Rotation Heating System PYROT - Ecotronic 2007-08-13_E PYROT - Ecotronic [Item No: ECO-300] PYROT - Ecotronic [Item No: ECO-540] A microprocessor control system for the complete PYROT Boiler Plant, incl. control of the systems for the fuel loading necessary for the articles listed separately.
  • Page 27 6800-2 Spec Sheet PYROT Rotation Heating System PYROT - Ecotronic 2007-08-13_E One KTY sensor with dipping shell, 1/2 " x 280 mm (B28.1, see Spec Sheet 6960-1) Extensions available for the PYROT Ecotronic Control System (Article ECO-…) at an extra charge: PYROT Single-unit System: Designation Article...
  • Page 28 6800-3 Spec Sheet PYROT Rotation Heating System PYROT - Ecotronic 2007-08-13_E Triggering System for external drive [Art. No. ECO-A10] Function: Starttec motor starter for optimised connection of an external conveyor drive or rotary valve without reversal. A CAN bus is used to directly connect the motors to the gentle start-up system via the Ecotronic. Temperature-monitored and protected against overloading.
  • Page 29 Spec Sheet 6810-1 PYROT Ecotronic Control System Output Management System 2007-08-13_E Note: The control system components below are reserved for the PYROT Single-unit System. With the PYROT Double-unit System, these functions are included in the Mastercontrol. Accumulator Management System 3 Sensors [Item No: ECO-KSF3] Function: With a heat exchanger used, the modulating output operation by the PYROT Rotation Heating System is optimised.
  • Page 30 Spec Sheet 6850-1 PYROT Rotation Firing System Mastercontrol 2007-08-13_E Mastercontrol [Art. No. ECO-M1] Mastercontrol improves the overall generation of heat by two biomass boilers (PYROT double-unit system), incl. the control of a bivalent boiler (oil-fired boiler, gas-fired boiler or electric boiler) as a redundant unit and/or as a peak-load boiler.
  • Page 31 Spec Sheet 6850-2 PYROT Rotation Firing System Mastercontrol 2007-08-13_E Extensions available for the Mastercontrol (article ECO-M1) at an extra charge: Designation Article Text Dimensions Prompt for additional heat generator ECO-KP0 4030 Integration system for electric boiler Prompt for additional heat generator ECO-KP1 4030 Integration system for oil/gas-fired boiler...
  • Page 32 Spec Sheet 4000-1 ECOTRONIC Heating Control Unit Equipping 2007-08-13_E Controllers possible in the Ecotronic for PYROMAT-ECO, PYROMAT-DYN and PYROT Push- Number of Number Spec Type of Designation Art. No. buttons controllers Sheet controller sensors Heat generator, single ECO-KE 4030 Heat generator, gliding ECO-KG 4030 Controllers for...
  • Page 33 Spec Sheet 4020-1 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2008-02-01_E Control Module with Extended Control System [Art. No. ECO-BM-00] The ECOTRONIC is a decentralised microprocessor system in which various modules are connected to a data transmission line (CAN-bus). A limited number of controllers (2-3 units) can be integrated in the control module cost- effectively.
  • Page 34 Spec Sheet 4020-2 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2008-02-01_E Example of how to connect the CAN-BUS cables for the PYROMAT-DYN: Version 1: Control module in the heating room Operating Control module Module 1 KÖB < > Only one control module possible Visualization with PC –...
  • Page 35 Spec Sheet 4020-3 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2008-02-01_E Example of how to connect the CAN-BUS cables for the PYROT: Operating Control Control module Module 1 Module 2 KÖB < > Control cabinet PYROT Control Module 1-3 possible Visualization with PC –...
  • Page 36 Spec Sheet 4030-1 ECOTRONIC Heat Control Unit Additional Heat Generators 2007-08-13_E Controller for Heat Generator, single [Art. No. ECO-KE] Immediately after heat is taken from the accumulator to cover a heat requirement (stand- alone operation), an additional heat generator is automatically connected. The accumulator can only be loaded using the PYROMAT.
  • Page 37 Spec Sheet 4030-2 ECOTRONIC Heat Control Unit Additional Heat Generators 2007-08-13_E Parallel heat generator control [Art.-No.: ECO-KP0] The additional heat generator designed as a hydraulic switch supplies heat to the storage unit either separately or in conjunction with the biomass boiler. It is controlled in such a way that the additional heat generator covers the required peak and the biomass boiler covers the basic requirements taking account of the biomass boiler’s delayed response.
  • Page 38 Spec Sheet 4040-1 ECOTRONIC Heat Control Unit Heat Consumer 2007-08-13_E Controller for Room Heating Units [Art. No. ECO-H] A weather-guided heating control system with a digital timer for lowerable operation according to daily or weekly schedules, with pump control system, frost-protection function, ECOcircuit and limited flow temperature.
  • Page 39 Spec Sheet 4040-2 ECOTRONIC Heat Control Unit Heat Consumer 2007-08-13_E [Art. No. ECO-L] Controller for Air Handling Unit Group The burner storage system supplies the air heaters with maximum flow temperature. The fans are switched by switches or controllers provided by the customer. The flow rate for the heating water is controlled by the return flow temperature and so adjusted to the heat output of the air heater (quantity control).
  • Page 40 Spec Sheet 4050-1 ECOTRONIC Heating Control Unit Solar Energy 2007-08-13_E Controller for Solar Domestic Water Heater [Art. No. ECO-S1] For use in simple solar facilities as a single control circuit for heating the domestic water in a solar domestic water heater (Art. No: WSS-...). The PT 1000 ECO-S1 controller is a supplementary module for the ECO-B1(2) Controller for Domestic Water Heaters.
  • Page 41 Spec Sheet 4050-2 ECOTRONIC Heating Control Unit Solar Energy 2007-08-13_E heat consumer B28.1 accumulator accumulator B28.3 PYROMAT-ECO B28.2 example 2 accumulators in series I. solar collector II. solar station with solar pump example III. thermostatic water mixer 3 accumulators in series IV.
  • Page 42 Spec Sheet 4090-1 ECOTRONIC Heating Control Unit Visualisation & Remote Maintenance 2007-08-13_E Visualisation of Pyromat Internally [ECO-VIM] Visualisation of Pyrot Internally [ECO-VIR] All the data is conducted to the PC by a data transmission line (max. 30 m) to the PC via the serial interface RS 232 on the control module.
  • Page 43 Arrangement of the electrical wiring on the Pyrot (Recommendation for the electrician; not included in the scope of delivery) 2005-10-06_E Screw cable channel (metal design) onto the foot plate on top of boiler with minimum distance of 10 mm. Lines arranged in metal pipe with minimum distance of 150 mm to the base.
  • Page 44 1120/b-1 Spec Sheet Installation Services 2007-08-13_E Installation (one fitter with helper provided by the customer) [Art. No. IMO-1] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited.
  • Page 45 1120/b-2 Spec Sheet Installation Services 2007-08-13_E (two KÖB fitters) [Art. No. IMO-2] Installation Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
  • Page 46 Spec Sheet 1010/d-1 Wood Fuels Minimum Requirements / Information 2007-08-13_E A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
  • Page 47 Spec Sheet 1010/d-2 Wood Fuels Minimum Requirements / Information 2007-08-13_E 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
  • Page 48 Data sheet 1000-1 General Terms of Delivery 2007-09-21_E Liability on Orders of Confirmation, Should it not be possible to make these preparations within the stated minimum terms and should the sup- Altering and Cancelling Orders plier not be at fault, then the supplier is relieved of all 1.1) If no other agreement exists, the confirmation of order liabilities of the term of delivery.
  • Page 49 Data sheet 1000-2 General Terms of Delivery 2007-09-21_E note. His failing to do so, validates the shipment of the 11.4) Normal Wear, Oils and Lubricants items delivered. There is no warranty on parts subjected to normal 9.2) A complaint outside of the terms voids the supplier's wear such as seals, etc.
  • Page 50 EC-Declaration of Conformity The PYROT rotary heating system (burners for solid fuels) The models: Pyrot 100, Pyrot 150, Pyrot 220, Pyrot 300, Pyrot 400, Pyrot 540 were developed, constructed and manufactured solely by KÖB Holzfeuerungen GmbH Flotzbachstraße 33 A-6922 Wolfurt The PYROT rotary heating systems with solid fuel automatic feeder systems meet the requirements of the following guidelines: 98/37/EC Machine guidelines...
  • Page 51 Leerseite für Notizen: Blank page for notes: Page en blanc pour des notationes:...
  • Page 52 KÖB Holzfeuerungen GmbH Flotzbachstrasse 33 A-6922 Wolfurt Tel +43 55 74 / 67 70-0 Fax +43 55 74 / 65 7 07 office@kob.cc, www.koeb-holzfeuerungen.com Viessmann Group www.viessmann.com...

This manual is also suitable for:

Pyrot krt 100Pyrot krt 540

Table of Contents