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KOB PYROMAT DYN Instructions For Assembly And Installation

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Instructions for Assembly and Installation
PYROMAT DYN 45 to 85
ID: 103689-L English

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  • Page 1 Instructions for Assembly and Installation PYROMAT DYN 45 to 85 ID: 103689-L English...
  • Page 2 © by KÖB & SCHÄFER GmbH Flotzbachstrasse 33 A-6922 Wolfurt All rights reserved, including for photographic re- production and digital media storage.

  • Page 3: Table Of Contents

    General information Technical standing Information documented Important information Safety information Official permits Standards and regulations The structural surroundings of the burner Heating room requirements The chimney connection Transport and installation De-ashing, cleaning the heat exchanger and the exhaust blower The light barriers The casing The water installations The safety equipment...

  • Page 4: General Information

    1 General information Germany: Only specialists may set up and put into operation German Federal Emissions Control Act Köb solid fuel burners. This will rule out any faulty installation or initial start-up. These instructions "Small Furnaces Ordinance, 1 German Federal are therefore limited to important technical data, Emissions Control Act"...

  • Page 5: The Structural Surroundings Of The Burner

    3 The structural surroundings of 4 Transport and installation the burner The transport lug (1) is in the ash pan on delivery and for transport purposes can be screwed in at Existing national building ordinances in this the top of the burner in place of the inspection win- connection must always be complied with.
  • Page 6 The exhaust gas de-duster (option) is mounted on Screw the lid tight to the motor and rod assembly the rear of the boiler. and connect the electric line. Run the squared shaft end from the de-ashing agi- tator through the drilled hole in the grate (2) into the receptacle for the shaped pipe.

  • Page 7: The Light Barriers

    The light barriers The casing The casing can be removed if necessary for posi- tioning. Light barrier, ember monitoring system, receiver (EO98VB3S770) Abbreviated designation: B 1G.2 Transmitter (SO983S769) Abbreviated designation: B2.1 and on the opposite side Light barrier, metering container Receiver (EO98VB3S770) Open the refill access lid (1), unscrew screws for Abbreviated designation: B2.2...

  • Page 8: The Water Installations

    5 The water installations Here we refer to the standards and regulations cited in this document. The safety equipment The safety equipping for the heating installation should be carried out by the installing heating en- gineer authorised to do so. See Spec Sheets 3950-x for examples Expansion The water volume enlarged by the storage units...

  • Page 9: The Electrical Installations

    6 The electrical installations 7 Fire protection The fire protection regulations for wood heating systems vary for each specific country. The positioning of the control mod- ule and control system module (option) The regulations valid for the respective place of The installing electrical firm should mount the con- installation must be complied with.

  • Page 10: Automatically Triggering Extinguishing System For The Burner Auger = Ateba

    7.1.4 Automatically Triggering Extinguishing 7.2.3 Rotary valve, type MBS System for the Burner Auger = ATEBA If the remnant wood is put into the fuel storage A water extinguishing system on the feed auger is space with blowers, then due to the pressurisation, available as an option.

  • Page 11: Container For Extinguishing Water (Option)

    8 Initial Start-up 7. The sensor for the extinguishing valve (option) The first start-up of operation for a newly installed is firmly mounted on the pipe for the feed au- facility may only be carried out by KÖB & ger. SCHÄFER GmbH or another trained specialist.
  • Page 12 Spec Sheet 3950-1 Wood-burning Pyromat-DYN Installation, Closed System 2006-06-01_E Pyromat-DYN Note: To reliably prevent burner corrosion caused by condensation of exhaust gases, the burner return flow temperature must not by any means be below 65°C. To do so, a burner circuit pump should be provided with a burner control valve as per the diagram.
  • Page 13 Spec Sheet 3950-2 Wood-burning Pyromat-DYN Installation, Closed System 2006-06-01_E a) Safety equipment provided by the installing heating engineer SV... Safety valve, pressure set max. 3.0 bar, homologated component as per DIN 3440 Nominal width of the valve for the connecting line and the exhaust pipe as per DIN 4751, Part 2 TS...
  • Page 14 Spec Sheet 3950-3 Wood-burning Pyromat-DYN Installation, Open System 2006-06-01_E Pyromat-DYN Note: To reliably prevent burner corrosion caused by condensation of exhaust gases, the burner return flow temperature must not by any means be below 65°C. To do so, a burner circuit pump should be provided with a burner control valve as per the diagram.
  • Page 15 Spec Sheet 3950-4 Wood-burning Pyromat-DYN Installation, Open System 2006-06-01_E a) Safety equipment provided by the installing heating engineer TS... Thermal run-off safety valve R ¾", homologated component, opening temperature 95-100°C, (safety heat exchanger built into the burner) This is not prescribed for open systems. However, we recommend installing one. KW...
  • Page 16 4500-1 Spec Sheet Water-bearing Components Burner Safety Devices 2005-12-10_E Therm. discharge safety device 100°C [Art.-No. K-TS-131] Standard design for fixed response temperature approx. 100°C, R ¾“ connection Included in the delivery: Thermal discharge safety device, incl. dipping shell Note: We also always recommend the K-TS-131 even when the local regulations do not make it mandatory. Thermal Run-off Safety Valve 120°C [Art.
  • Page 17 Spec Sheet 4600-1 Water-bearing Components Heat Distribution 2005-12-10_E Motor valves [Art. No. ZV-...] These Siemens valves (models VVG and VXG) are characterised by precise control behaviour and leak-tight closing without leakage lossesan important criterion for quality, especially for the Pyromat burner series with accumulator operation.
  • Page 18 Spec Sheet 4600-2 Water-bearing Components Heat Distribution 2005-12-10_E Wall-mounted Manifold [Art. No. LVW-65-2] Wall-mounted Manifold [Art. No. LVW-65-3] Wall-mounted manifold; forward- and return-flow manifold packed with intermediate insulation (chamber size: 55 mm x 55 mm); manifold insulated all around and covered with powder-coated steel sheet metal. Special design for Siemens motor-operated valves, models VXG 25/ SSY 319 (Art.
  • Page 19 Spec Sheet 4600-3 Water-bearing Components Heat Distribution 2005-12-10_E Heating Group for Manifold, NW 25 [Art. No. LH-25] A heating group for mounting on manifold models LVW and LVK, without pump, consisting of: Motor valve, Siemens VXG 48.25/SSY 319 for precise control behaviour and leakproof closing without leakage losses One ball valve with screwed connection for mounting on motor valve VXG 48.25/SSY 319, with pump connection on bottom...
  • Page 20 Spec Sheet 3010-1 Burner System Loader System PYROMAT-DYN 2007-01-31_E Description The PYROMAT-DYN is a burner with patented double combustion chamber. Which means that the burner system enables optimized operation with automatic loading (wood chips, pellets) and may also be used with logs. A large loading shaft with loading lid and separate grid has been fitted in front of the main combustion chamber to make loading wood easy.
  • Page 21 Spec Sheet 3010-2 Burner System Loader System PYROMAT-DYN 2007-01-31_E Schematic diagram with ECOTRONIC DYN with reduced log operation (standard with accumulator as hydraulic switcher) control system module ECO-RM-00 heat consumer control accumulator as module hydraulic switcher KÖB < > accumulator additional heat generator Pyromat-DYN...

  • Page 22: Technical Data

    Spec Sheet 3010-3 Burner System Loader System PYROMAT-DYN 2007-01-31_E Technical data: PYROMAT-DYN [Art. No.] KPM-DYN_45 KPM-DYN_65 KPM-DYN_85 Performance data, operation with logs Nominal heat output [kW] Max. log length [m] Firebox volume [l] Burner efficiency rate [%] 91.7 91.5 91.3 Average exhaust gas temperature [°...
  • Page 23 Spec Sheet 3010-4 Burner System Loader System PYROMAT-DYN 2007-01-31_E Dimensional drawing: front view rear view side view (opposite slide-in module) top view Feed auger available either left or right turning. Right design shown KÖB & SCHÄFER GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@koeb-schaefer.com We reserve the right to make technical changes.
  • Page 24 Spec Sheet 3010-5 Burner System Loader System PYROMAT-DYN 2007-01-31_E Table of dimensions Pyromat-DYN [Art. No.] KPM-DYN_45 KPM-DYN_65 KPM-DYN_85 Forward flow, connection Bsp R 1¼“ R 1¼“ R 1½“ Return flow, connection Bsp R 1¼“ R 1¼“ R 1½“ Safety valve connection Bsp R ½“...
  • Page 25 Spec Sheet 3110-1 Accessories for PYROMAT-DYN Conducting Exhaust Gas / Cleaning 2006-06-01_E Reducer for Exhaust Gas Connection [Art. No. KPM-RD-180] Reducer for Exhaust Gas Connection [Art. No. KPM-RD-160] This reduces exhaust gas connection from D 200 mm to D 180 mm or 160 mm (plug-in extension by 100 mm). Note: Only for burner systems Pyromat 45, 65 Exhaust Fan Intake Port, 90°...
  • Page 26 Spec Sheet 4000-1 ECOTRONIC Heating Control Unit Equipping 2006-03-06_E Controllers possible in the Ecotronic for PYROMAT-ECO, PYROMAT-DYN and PYROT Push- Number of Number Spec Type of Designation Art. No. buttons controllers Sheet controller sensors Heat generator, single ECO-KE 4030 Heat generator, gliding ECO-KG 4030 Controllers for...
  • Page 27 Spec Sheet 4020-1 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2005-12-10_E Control Module with Extended Control System [Art. No. ECO-BM-00] The ECOTRONIC is a decentralised microprocessor system in which various modules are connected to a data transmission line (CAN-bus). A limited number of controllers (2-3 units) can be integrated in the control module cost- effectively.
  • Page 28 Spec Sheet 4020-2 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2005-12-10_E Example of how to connect the CAN-BUS cables for the PYROMAT-DYN: Version 1: Control module in the heating room Operating Control module Module 1 KÖB < > Only one control module possible Visualization with PC –...
  • Page 29 Spec Sheet 4020-3 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2005-12-10_E Example of how to connect the CAN-BUS cables for the PYROT: Operating Control Control module Module 1 Module 2 KÖB < > Control cabinet PYROT Control Module 1-3 possible Visualization with PC –...
  • Page 30 Spec Sheet 4030-1 ECOTRONIC Heat Control Unit Additional Heat Generators 2006-01-02_E Controller for Heat Generator, single [Art. No. ECO-KE] Immediately after heat is taken from the accumulator to cover a heat requirement (stand- alone operation), an additional heat generator is automatically connected. The accumulator can only be loaded using the PYROMAT.
  • Page 31 Spec Sheet 4030-2 ECOTRONIC Heat Control Unit Additional Heat Generators 2006-01-02_E Parallel heat generator control [Art.-No.: ECO-KP0] The additional heat generator designed as a hydraulic switch supplies heat to the storage unit either separately or in conjunction with the biomass boiler. It is controlled in such a way that the additional heat generator covers the required peak and the biomass boiler covers the basic requirements taking account of the biomass boiler’s delayed response.
  • Page 32 Spec Sheet 4040-1 ECOTRONIC Heat Control Unit Heat Consumer 2006-02-01_E Controller for Room Heating Units [Art. No. ECO-H] A weather-guided heating control system with a digital timer for lowerable operation according to daily or weekly schedules, with pump control system, frost-protection function, ECOcircuit and limited flow temperature.
  • Page 33 Spec Sheet 4040-2 ECOTRONIC Heat Control Unit Heat Consumer 2006-02-01_E [Art. No. ECO-L] Controller for Air Handling Unit Group The burner storage system supplies the air heaters with maximum flow temperature. The fans are switched by switches or controllers provided by the customer. The flow rate for the heating water is controlled by the return flow temperature and so adjusted to the heat output of the air heater (quantity control).
  • Page 34 Spec Sheet 4050-1 ECOTRONIC Heating Control Unit Solar Energy 2005-01-31_E Controller for Solar Domestic Water Heater [Art. No. ECO-S1] For use in simple solar facilities as a single control circuit for heating the domestic water in a solar domestic water heater (Art. No: WSS-...). The PT 1000 ECO-S1 controller is a supplementary module for the ECO-B1(2) Controller for Domestic Water Heaters.
  • Page 35 Spec Sheet 4050-2 ECOTRONIC Heating Control Unit Solar Energy 2005-01-31_E heat consumer B28.1 accumulator accumulator B28.3 PYROMAT-ECO B28.2 example 2 accumulators in series I. solar collector II. solar station with solar pump example III. thermostatic water mixer 3 accumulators in series IV.
  • Page 36 Spec Sheet 4090-1 ECOTRONIC Heating Control Unit Visualisation & Remote Maintenance 2005-01-31_E Visualisation of Pyromat Internally [ECO-VIM] Visualisation of Pyrot Internally [ECO-VIR] All the data is conducted to the PC by a data transmission line (max. 30 m) to the PC via the serial interface RS 232 on the control module.
  • Page 37 Spec Sheet 1120/b-1 Installation Services 2005-01-31_E Installation (one fitter with helper provided by the customer) [Art. No. IMO-1] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited.
  • Page 38 Spec Sheet 1120/b-2 Installation Services 2005-01-31_E (two KÖB fitters) [Art. No. IMO-2] Installation Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
  • Page 39 Spec Sheet 1010/d-1 Wood Fuels Minimum Requirements / Information 2005-10-01_E A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
  • Page 40 Spec Sheet 1010/d-2 Wood Fuels Minimum Requirements / Information 2005-10-01_E 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
  • Page 41 Data sheet 1000-1 General Terms of Delivery 2005-01-31_E plier not be at fault, then the supplier is relieved of all Liability on Orders of Confirmation, liabilities of the term of delivery. Altering and Cancelling Orders 1.1) If no other agreement exists, the confirmation of order determines the contents and the time of delivery.
  • Page 42 Data sheet 1000-2 General Terms of Delivery 2005-01-31_E 9.3)Should the buyer desire a handover inspection, he lead to any malfunction of the equipment- are not has to have a written agreement to that end and all covered by warranty. additional cost is to his account. Should the handover inspection for whatever reasons New parts carry the stipulated new parts warranty.
  • Page 43 EC-Declaration of Conformity The Pyromat-DYN with the models: Pyromat-DYN 45, 65 and 85 were developed, constructed and manufactured solely by: KÖB & SCHÄFER GmbH Flotzbachstraße 33 A-6922 Wolfurt The Pyromat-DYN with manual and automatic loading meets the requirements applicable to it in the following directives: 98/37/EC Machine Directive 73/23/EEC Low Voltage Directive...
  • Page 44 Köb & Schäfer GmbH, Flotzbachstrasse 33, A-6922 Wolfurt Tel +43 55 74 / 67 70-0, Fax +43 55 74 / 65 7 07 office@koeb-schaefer.com, www.koeb-schaefer.com Verkaufs-Niederlassungen und dazugehörige Service-Außenstellen: ZENTRALE: ÖSTERREICH – NORD / OST ÖSTERREICH – SÜD / OST Flotzbachstrasse 33, A-6922 Wolfurt A-4906 Eberschwang A-8230 Hartberg Greinbach...

This manual is also suitable for:

Pyromat dyn 45Pyromat dyn 85

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