Ford 2003 F-250 Owner's Manual
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Summary of Contents for Ford 2003 F-250

  • Page 1 Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo AM/FM stereo cassette AM/FM stereo cassette with CD AM/FM stereo with CD CD changer Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls...
  • Page 2: Table Of Contents

    Table of Contents Locks and Security Keys Locks Anti-theft system Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving Starting Brakes Transmission operation Trailer towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting...
  • Page 3: Table Of Contents

    Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2002 Ford Motor Company...
  • Page 4: Introduction

    State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it.
  • Page 5 Introduction Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside emergencies chapter.
  • Page 6 Introduction BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drive continuously at the same speed for the first 1,600 km (1,000 miles) of new vehicle operation. Vary your speed to allow parts to adjust themselves to other parts.
  • Page 7 This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: • Ford Motor Company. • service and repair facilities. • law enforcement or government agencies.
  • Page 8 For additional information, please contact the Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
  • Page 9 You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 6.0L Diesel engine equipped vehicles. Notice to owners with vehicles equipped with Power Take Off...
  • Page 10 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Child Seat Lower Warning Anchor Child Seat Tether Brake System Anchor Brake Fluid -...
  • Page 11 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
  • Page 12: Instrument Cluster

    Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
  • Page 13 Instrument Cluster Check gage: Illuminates when any CHECK of the following conditions has GAGE occurred: • The engine coolant temperature is high. • The engine oil pressure is low. • The fuel gauge is at, or near empty. Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the...
  • Page 14 Instrument Cluster Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. Check air suspension CHECK (if equipped): Illuminates when SUSP the air suspension switch is turned OFF, the load limit is exceeded or...
  • Page 15 Instrument Cluster Four wheel drive low (if equipped): Illuminates when RANGE four-wheel drive low is engaged. Four wheel drive indicator (if equipped): Illuminates when four-wheel drive is engaged. Door ajar: Illuminates when the ignition is in the ON position and any door is open.
  • Page 16: Gauges

    Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
  • Page 17 Instrument Cluster Trip odometer: Registers the kilometers (miles) of individual journeys. To reset, depress the P RN control. Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is...
  • Page 18 Instrument Cluster Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the ON position). The fuel gauge may vary slightly when the vehicle is in motion or on a grade. Refer to Filling the tank in the Maintenance and Specifications chapter for more information..
  • Page 19 If the gauge is operating in the Yellow or Red area, stop the vehicle and verify the airflow is not restricted such as snow or debris blocking airflow through the grill. If the gauge continues to show high temperatures, see your Ford dealer.
  • Page 20: Entertainment Systems

    Entertainment Systems AM/FM STEREO PUSH SEEK TONE TONE VOL TUNE AM/FM 1. Seek: Press to find the next strong station down/up the frequency band. 2. Tune: Press to manually change radio frequency down/up. 3. AM/FM: Press to choose a AM/FM frequency band in radio mode.
  • Page 21 Entertainment Systems 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. Tone: Press TONE until the PUSH desired level — Bass, Treble, Fade TONE appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped).
  • Page 22: Am/Fm Stereo Cassette

    Entertainment Systems AM/FM STEREO CASSETTE 14 15 16 17 VOL - PUSH ON BASS TREB FADE TAPE SEEK SIDE 1 - 2 SCAN TUNE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers.
  • Page 23 Entertainment Systems next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection). The tape MUST have a blank section of at least four seconds duration between programs. 5. Side 1–2: Press to change tape SIDE 1 - 2 direction.
  • Page 24 Entertainment Systems 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 13. AM/FM: Press to choose a frequency band in radio mode. 14. Bass: Press decrease/increase the bass output. 15. Treble: Press decrease/increase the treble output. 16.
  • Page 25 Entertainment Systems PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD 1. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2. Scan: Press to hear a brief SCAN sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 3. CD Door: Insert a CD with the label side up.
  • Page 26 Entertainment Systems 4. Cassette door: Insert the cassette with the opening to the right. 5. Eject: Press to eject the cassette/CD. The radio will resume playing. 6. Tape: Press to start tape play. Press to stop tape during rewind/fast forward. CD: Press to start CD play.
  • Page 27 Entertainment Systems 10. Balance: Press BAL; then press to shift sound to the left/right speakers. Fade: Press FADE; then press to shift sound to the rear/front speakers. 11. Memory preset buttons: To set a station: Select frequency band AM/FM, tune to a station, press and hold a preset button until sound returns.
  • Page 28 Entertainment Systems 18. Select (SEL): Use with Bass, Treble, Balance and Fade controls. 19. Bass: Press BASS; then press to decrease/increase the bass output. Treble: Press TREB; then press to decrease/increase the treble output. 20. Tune: Works in radio mode only. SEEK Press TUNE to change...
  • Page 29 Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM 1. Seek: Press and release SEEK for previous/next strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance.
  • Page 30 Entertainment Systems 6. Bass: Press BASS; then press to decrease/increase the bass output. Treble: Press TREB; then press to decrease/increase the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjust levels. Use with MENU to set the clock and engage RDS.
  • Page 31 Entertainment Systems 10. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. In CD mode, press to move between CDs. This radio is equipped with six station memory preset controls which allow you to set up to six AM stations and 12 FM stations (six in FM1 and six in FM2).
  • Page 32: Cd Changer

    Entertainment Systems 17. Disc/Tune: Radio: Press to manually tune down or up the frequency band. CD: Press to select the previous or next track on the CD. 18. CD door: Insert a CD label side CD CHANGER (IF EQUIPPED) Your CD changer is in one of the following locations: •...
  • Page 33 Entertainment Systems 5. Line up the CD with the groove of the disc holder. Ensure that the label on the CD faces downwards. 6. Press the disc holder until it locks securely into the magazine. Ensure that the disc holder is evenly inserted and at the same level as the magazine (A).
  • Page 34 Entertainment Systems Keep the CD changer door closed. Coins and foreign objects will damage the CD player and void your audio system warranty. RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC).
  • Page 35 (4.75 in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
  • Page 36: Climate Controls

    Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
  • Page 37: Manual Heating And Air Conditioning

    Climate Controls 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop.
  • Page 38 Climate Controls • Under normal weather conditions, do not leave the air flow selector in MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” using the outside air inlet vents. • Do not put objects under the front seats that will interfere with the airflow to the back seats.
  • Page 39: Lights

    Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control.
  • Page 40 Lights Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp control is in the position and the high beams are not turned on. In autolamp mode, the foglamps won’t be operational until lighting conditions warrant the activation of the headlamp/parklamp lighting.
  • Page 41: Turn Signal Control

    Lights Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps.
  • Page 42: Bulb Replacement

    Lights COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when the control is in the DOOR (left) position, any door is open, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off.
  • Page 43 Lights “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time. Function Number of Trade number bulbs Headlamps (aerodynamic)
  • Page 44 Lights 3. Remove bulb retainer ring by turning it counterclockwise, then slide the ring off the plastic base 4. Pull bulb out of headlamp assembly. Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass.
  • Page 45 Lights 5. Remove the four screws and the headlamp retaining ring from headlamp. 6. Disconnect the electrical connector and remove headlamp. Install the new bulb(s) in reverse order. Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position and open the hood. 2.
  • Page 46 Lights Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1. Make sure the headlamp switch is in the OFF position and then open the tailgate to expose the lamp assemblies. 2. Remove the two bolts from the tail lamp assembly and carefully pull the lamp assembly from the tailgate pillar by releasing the two retaining tabs.
  • Page 47 Lights Replacing cargo lamp and high-mount brakelamp bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the two screws and lamp assembly from vehicle as wiring permits. 3. Remove the bulb socket by rotating counterclockwise. 4.
  • Page 48 Lights Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper. To change the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb. 2. Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly.
  • Page 49: Driver Controls

    Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: •...
  • Page 50 Driver Controls TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control.
  • Page 51 Driver Controls ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on the visor mirror lamps. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package. Storage compartment (if equipped) Press the OPEN control to open the storage compartment.
  • Page 52 Driver Controls 5. Place the height adjusters onto the back of the storage compartment door. Add as many adjusters needed to activate the garage door opener. 6. Close the storage compartment door and press the garage door opener control to verify that it works.
  • Page 53: Power Windows

    Driver Controls To tilt the moon roof: • To tilt into the vent position (when the glass panel is closed), press and hold the front portion of the moon roof control. To close from the vent position, press and hold the rear portion of the control until the glass panel stops moving.
  • Page 54: Mirrors

    Driver Controls One touch down Allows the driver’s window to open fully without holding the control down. Press completely down on AUTO and release quickly. Press again to stop. Window lock (if equipped) The window lock feature allows only the driver to operate the power windows.
  • Page 55 Driver Controls Heated outside mirrors (if equipped) Both main mirrors are heated automatically to remove ice, mist and fog. The mirrors are automatically activated when the vehicle is started. Note: The mirrors may be hot to the touch but will not burn. This is a normal condition.
  • Page 56 Driver Controls Running lamps Illuminates when the headlamps or parking lamps are on. This provides additional visibility of your vehicle to other drivers on the road. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror.
  • Page 57: Speed Control

    Driver Controls POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P(Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you.
  • Page 58 Driver Controls 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. 5. The indicator light on the instrument cluster will turn on. Note: • Vehicle speed may vary momentarily when driving up and down a steep hill.
  • Page 59 Driver Controls Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. You can also use the COAST control to operate the Tap-Down function.
  • Page 60 Driver Controls CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in the cupholder.
  • Page 61 Driver Controls Selectable features English/metric display Press this control to change the trip computer display between metric and English units. Mode control Each press of the MODE control will display a different feature as follows: Average fuel economy. The display will indicate the vehicle’s average fuel economy in liters/100 km (or miles/gallon) since the average fuel economy was last reset.
  • Page 62 Driver Controls 2. Press the E/M and MODE controls simultaneously. The display will illuminate the “AVG” indicator. While the indicator is lit, release both controls to reset the average fuel economy. Fuel range. This displays the approximate number of kilometers (miles) left to drive before the fuel tank is empty.
  • Page 63 Driver Controls The compass heading is displayed in average fuel economy modes, fuel range modes and temperature modes. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antennas. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy.
  • Page 64 Driver Controls 3. Press and hold both trip computer controls. After approximately eight seconds, the trip computer will enter CAL mode. CAL mode is indicated when the display lights the “CAL” indicator. 4. Release both controls. The display will return to normal, except that the CAL indicator will remain lit until the compass is successfully calibrated.
  • Page 65: Locks And Security

    Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press control to unlock all doors.
  • Page 66 Locks and Security Childproof door locks • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door.
  • Page 67 Locks and Security Your vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting.
  • Page 68 Locks and Security The UNLOCK feature will work again after: • a door has become ajar, • the ignition is turned to the ON position, or • using the UNLOCK control on your remote entry transmitter. This feature is initially turned off, but may be turned on by following the instruction in the activation/deactivation procedure provided.
  • Page 69 Locks and Security • structures around the vehicle and • other vehicles parked next to the vehicle. To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE REMOTE ENTRY TRANSMITTER APART.
  • Page 70 Locks and Security 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6. Within 20 seconds press any button on the remote entry transmitter. Note: If more than 20 seconds have passed you will need to start the procedure over again.
  • Page 71 Locks and Security • the brake is pressed before reaching 8 km/h (5 mph) and • the vehicle is traveling more than 8 km/h (5 mph). Relock The autolock feature repeats when the following conditions are met: • the vehicle’s speed is less than 8 km/h (5 mph), and •...
  • Page 72: Seating And Safety Restraints

    Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
  • Page 73 Seating and Safety Restraints 40/20/40 split bench seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the handle on the side of the seat up to recline the seat. •...
  • Page 74 Seating and Safety Restraints To gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Captain’s chair (if equipped) • Lift the bar to move the seat forward or rearward.
  • Page 75 Seating and Safety Restraints Press to raise or lower the front portion of the seat cushion. • Type A • Type B Press to raise or lower the rear portion of the seat cushion. • Type A • Type B •...
  • Page 76 Seating and Safety Restraints • Type B Press the control to move the seat forward or backward. Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle.
  • Page 77: Safety Restraints

    Seating and Safety Restraints 1. Pull lever to release seat cushion. 2. Rotate seat cushion up until it locks into vertical storage position. RETURNING THE SEAT TO SEATING POSITION Always be sure that the seat is in a latched position, whether the seat is occupied or empty.
  • Page 78 Seating and Safety Restraints It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts.
  • Page 79 Seating and Safety Restraints 2. To unfasten, push the release button and remove the tongue from the buckle. The front outboard and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front outboard passenger and rear seat outboard safety belts have two types of locking modes described below: Vehicle sensitive mode...
  • Page 80 Seating and Safety Restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is pulled out. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
  • Page 81 Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions.
  • Page 82 Seating and Safety Restraints In the event of a collision, the colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced.
  • Page 83 Seating and Safety Restraints is involved in a collision that results in the activation of the safety belt pretensioners. Refer to the Safety belt maintenance section in this chapter. Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision.
  • Page 84 Seating and Safety Restraints Position the safety belt height adjusters so that the belt rests across the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the...
  • Page 85 Seating and Safety Restraints into the correct buckle. If you did not pull out enough webbing to reach the buckle, allow the tongue to retract fully before trying to pull it out again. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts.
  • Page 86 Seating and Safety Restraints If... Then... The driver’s safety belt is not The BeltMinder feature is buckled before the vehicle has activated - the safety belt warning reached at least 5 km/h (3 mph) light illuminates and the warning and 1-2 minutes have elapsed chime sounds for 6 seconds every since the ignition switch has been 30 seconds, repeating for...
  • Page 87 Seating and Safety Restraints Reasons given... Consider... “Traffic is light” Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around. “Belts wrinkle my Possibly, but a serious crash can do much more clothes” than wrinkle your clothes, particularly if you are unbelted.
  • Page 88 Seating and Safety Restraints • The driver’s safety belt is unbuckled. • The parklamps/headlamps are in OFF position (If vehicle is equipped with Autolamps, this will not affect the procedure). To reduce the risk of injury, do not deactivate/activate the Belt Minder feature while driving the vehicle.
  • Page 89 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
  • Page 90: Air Bags

    Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DIESEL FUEL ONLY km/h RPM x 1000 ACCEL Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries.
  • Page 91 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
  • Page 92 Seating and Safety Restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Failure to follow these instructions may increase the risk of injury in a collision. An infant in a rear-facing seat faces a high risk of serious or fatal injuries from a deploying passenger air bag.
  • Page 93 Seating and Safety Restraints cause minor abrasions, swelling or temporary hearing loss. Because air bags must inflate rapidly and with considerable force, there is the risk of death or serious injuries such as fractures, facial and eye injuries or internal injuries, particularly to occupants who are not properly restrained or are otherwise out of position at the time of air bag deployment.
  • Page 94 Seating and Safety Restraints A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned on. •...
  • Page 95 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch.
  • Page 96 Seating and Safety Restraints The passenger side air bag should always be ON (the air bag OFF light should not be illuminated) unless the passenger is a person who meets the requirements stated either in Category 1, 2 or 3 of the NHTSA/Transport Canada deactivation criteria which follows.
  • Page 97 Seating and Safety Restraints Read all air bag Warning labels in the vehicle as well as the other important air bag instructions and Warnings in this Owner’s Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: •...
  • Page 98 Seating and Safety Restraints Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infant seat;...
  • Page 99: Child Restraints

    Seating and Safety Restraints SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions You are required by law to use safety restraints for children in the U.S.
  • Page 100 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
  • Page 101 Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top...
  • Page 102 Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child.
  • Page 103 (passenger side front and outboard rear seating positions) (if equipped) section in this chapter. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor.
  • Page 104 Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Air bags can kill or injure a child in a child seat. NEVER put a rear-facing child seat in the front unless the passenger air bag switch is turned off.
  • Page 105 Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until...
  • Page 106 Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt.
  • Page 107 Seating and Safety Restraints The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops. The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only to the appropriate tether anchor as shown.
  • Page 108 Seating and Safety Restraints installing the child seat. Refer to the Folding down the rear seats section in this chapter for information on how to operate the rear seats. 5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) •...
  • Page 109 Seating and Safety Restraints Many tether straps cannot be tightened if the tether strap is hooked to the loop directly behind the child seat. To provide a tight tether strap: 1. Route the tether strap through the loop directly behind the child seat.
  • Page 110: Driving

    Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicle equipped with a manual transmission, you must depress the ignition release lever to release the key.
  • Page 111 Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover.
  • Page 112 Driving If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set.
  • Page 113 Driving • Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate.
  • Page 114: Brakes

    Driving Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23° C (-10° F) or below. For best results, plug the heater in at least three hours before starting the vehicle.
  • Page 115 Driving Four-wheel anti-lock brake system (ABS) (if equipped) Your vehicle may be equipped with an Anti-lock Braking System (ABS). This system helps you maintain steering control during emergency stops by keeping the brakes from locking. Noise from the ABS pump motor and brake pedal pulsation may be observed during ABS braking;...
  • Page 116 Driving Parking brake To set the parking brake, press the parking brake pedal down until the pedal stops. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated until the parking brake is released. To release the brake, pull the release lever.
  • Page 117 Driving STEERING To prevent damage to the power steering system: • Never hold the steering wheel at its furthest turning points (until it stops) for more than a few seconds when the engine is running. • Do not operate the vehicle with a low power steering pump fluid level (below the MIN mark on the reservoir).
  • Page 118: Transmission Operation

    Driving Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed.
  • Page 119 Driving If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Understanding the gearshift positions of the 4–speed automatic transmission (if equipped-gasoline engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning.
  • Page 120 Driving (Overdrive) can be deactivated by pressing the transmission control switch on the end of the gearshift lever. This will illuminate the O/D OFF lamp and activate Drive. Note: If the Overdrive OFF light flashes steadily at any time, have the system serviced immediately.
  • Page 121 Driving • Depress the accelerator to the floor. • Allows transmission to select an appropriate gear. Shift strategy (4R100 automatic transmission) To account for customer driving habits and conditions, your 4R100 automatic transmission electronically controls the shift quality by using an adaptive learning strategy.
  • Page 122 Driving To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle.
  • Page 123 Driving transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load conditions, the transmission may downshift, slow the vehicle and control the vehicle speed when descending a hill, without the accelerator pedal being pressed.
  • Page 124 Driving Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat. MANUAL TRANSMISSION OPERATION (IF EQUIPPED) Using the clutch The manual transmission has a starter interlock that prevents cranking...
  • Page 125 Driving Recommended shift speeds Downshift according to the following charts for your specific engine/drivetrain combination: Maximum downshift speeds 6-speed transmission Shift from: Transfer case position (if equipped) 2H or 4H 72 km/h (45 mph) 26 km/h (16 mph) (Overdrive) - 4 - 3 56 km/h (35 mph) 19 km/h (12 mph)
  • Page 126 Driving REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver of obstacles near the rear bumper when the R (Reverse) is selected and the vehicle is moving at speeds less than 5 km/h (3 mph). The system is not effective at speeds above 5 km/h (3 mph) and may not detect certain angular or moving objects.
  • Page 127 Driving The RSS detects obstacles up to 2 meters (6 ft.) from the rear bumper with a decreased coverage area at the outer corners of the bumper, (refer to the figures for approximate zone coverage areas). As you move closer to the obstacle, the rate of the tone increases.
  • Page 128 Driving FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this type of vehicle, see Preparing to drive your vehicle in this chapter. When four–wheel drive (4WD) is engaged, power is supplied to all four wheels through a transfer case. 4WD can be selected when additional driving power is desired.
  • Page 129 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4x4 - momentarily illuminates after the engine is started.
  • Page 130 Driving N (Neutral) – Only used when towing the vehicle. 4L (4WD Low)– For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water. Sends power to front and rear wheels. Shifting from 2H (2WD High) to 4H (4WD High) Engage the locking hubs by rotating the hub lock control from FREE to...
  • Page 131 Driving Shifting from 4H (4WD High) to 4L (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift lever in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the transfer case shift lever through N (Neutral) directly to 4L (4WD Low).
  • Page 132 Driving This position should only be used when towing the vehicle. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the electronic shift system The electronic shift 4WD system is designed to allow up to 45...
  • Page 133 Driving Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High) Rotate the 4WD control to the 4x4 HIGH position at speeds up to 88 km/h (55 mph). HIGH • The electronic shift 4WD system is designed to engage 4x4 HIGH (4WD High) when the vehicle is moving.
  • Page 134 Driving 4. Move the 4WD control to the 4x4 LOW position. HIGH 5. Hold the shift conditions until the LOW RANGE indicator light illuminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, drive the vehicle above 8 km/h (5 mph), then repeat steps 1 through 5 before reporting any shift concerns to your dealer.
  • Page 135 Driving Maintain steering wheel control at all times, especially in rough terrain. Since sudden changes in terrain can result in abrupt steering wheel motion, make sure you grip the steering wheel from the outside. Do not grip the spokes. Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps.
  • Page 136 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
  • Page 137 Driving not more. Additionally, smooth variations of the accelerator and/or brake pedal pressure should be utilized if changes in vehicle speed are called for. Avoid abrupt steering, acceleration or braking which could result in an increased risk of loss of vehicle control, vehicle rollover and/or personal injury.
  • Page 138 Driving Power is supplied to all four wheels through a transfer case. On 4WD vehicles, the transfer case allows you to select 4WD when necessary. Information on transfer case operation and shifting procedures can be found in the Driving chapter. Information on transfer case maintenance can be found in the Maintenance and specifications chapter.
  • Page 139 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
  • Page 140 Driving When climbing a steep slope or hill, start in a lower gear rather than downshifting to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over.
  • Page 141 If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
  • Page 142 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
  • Page 143 Driving and adversely affect driver and passenger safety. Frequent inspection of vehicle chassis components is recommended if the vehicle is subjected to heavy off-road usage. Power take off (PTO) capability (if equipped) Some vehicles are equipped with Power Take Off (PTO) capability. These vehicles have a special transmission case, internal components and calibration for PTO usage.
  • Page 144 Driving VEHICLE LOADING Before loading a vehicle, familiarize yourself with the following terms: • Base Curb Weight: Weight of the vehicle including any standard equipment, fluids, lubricants, etc. It does not include occupants or aftermarket equipment. • Payload: Combined maximum allowable weight of cargo, occupants and optional equipment.
  • Page 145: Trailer Towing

    Driving Always ensure that the weight of occupants, cargo and equipment is within the weight limitations, including both gross vehicle weight and front and rear gross axle weight rating limits. Note: Do not exceed the GVWR or the GAWR specified on the certification label.
  • Page 146 Driving 2nd unit bodies are not included in maximum trailer weight ratings. The weight of the additional “body” must be subtracted from the maximum trailer weight. Your vehicle’s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension.
  • Page 147 Driving F-250 Regular Cab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3537 (7800) 5.4L 4.10 6804 (15000) 4217 (9300) 6.8L 3.73 7711 (17000) 5079 (11200) 6.8L 4.30...
  • Page 148 Driving F-250 SuperCab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4036 (8900) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L 4.30 9072 (20000)
  • Page 149 Driving F-250 SuperCab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7711 (17000) 4763 (10500) 6.8L 4.30 9072 (20000)
  • Page 150 Driving F-250 Crew Cab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3945 (8700) 6.8L 3.73 7711 (17000) 4807 (10600) 6.8L 4.30...
  • Page 151 Driving F-350 Regular Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3538 (7800) 5.4L 4.10 6804 (15000) 4218 (9300) 6.8L 3.73 7484 (16500) 4807 (10600)
  • Page 152 Driving F-350 Regular Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4036 (8900) 6.8L 3.73 7711 (17000) 4899 (10800)
  • Page 153 Driving F-350 Regular Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7711 (17000) 4716 (10400)
  • Page 154 Driving F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7484 (16500) 4491 (9900) 6.8L...
  • Page 155 Driving F-350 SuperCab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7484 (16500) 4536 (10000) 6.8L...
  • Page 156 Driving F-350 SuperCab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7484 (16500) 4353 (9600) 6.8L...
  • Page 157 Driving F-350 Crew Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7484 (16500) 4581 (10100)
  • Page 158 Driving F-350 Crew Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3130 (6900) 5.4L 4.10 6804 (15000) 3810 (8400) 6.8L 3.73 7711 (17000) 4625 (10200)
  • Page 159 Driving F-350 Crew Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 6.8L 3.73 7711 (17000) 4672 (10300) 6.8L 4.30 9072 (20000) 6033 (13300) (without fifth wheel, with optional...
  • Page 160 Driving F-350 Crew Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 6.8L 3.73 7711 (17000) 4491 (9900) 6.8L 4.30 9072 (20000) 5850 (12900) (without fifth wheel, with optional...
  • Page 161 Driving F-350 Regular Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3084 (6800) 5.4L 4.10 6804 (15000) 3765 (8300) 6.8L 3.73...
  • Page 162 Driving F-350 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 2948 (6500) 5.4L 4.10 6804 (15000) 3629 (8000) 6.8L 3.73...
  • Page 163 Driving F-350 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 6.8L 3.73 7484 (16500) 4264 (9400) 6.8L 4.30 9072 (20000) 5851 (12900) 4x2 with automatic transmission 6.8L...
  • Page 164 Driving F-350 Crew Cab Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2812 (6200) 5.4L 4.10 6804 (15000) 3493 (7700) 6.8L 3.73...
  • Page 165 Driving F-450 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 6.8L 4.88/5.38 9979 (22000) 6577 (14500) 4x2 with automatic transmission 6.8L 4.88 10886 (24000)
  • Page 166 Driving F-450 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 6.8L 4.88/5.38 9979 (22000) 6350 (14000) 4x2 with automatic transmission 6.8L 4.88 10886 (24000)
  • Page 167 Driving F-550 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200) 6.8L 5.38 11793 (26000) 8255 (18200) 4x4 with automatic transmission 6.8L...
  • Page 168 Driving Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1. Park the unloaded vehicle on a level surface. With the ignition on and all doors closed, allow the vehicle to stand for several minutes so that it can level.
  • Page 169 Driving Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a 25.4 mm (one inch) shank diameter. The bumper has a 2,270 kg (5,000 lb.) trailer weight and 227 kg (500 lb.) tongue weight capacity. If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must be installed.
  • Page 170 • Maximum distance is 80 km (50 miles). If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must be exceeded, you must disconnect the driveshaft. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
  • Page 171 Note: Ford does not install snowplows. For low speed snow removal, Ford offers a Snowplow Package Option on select 4x4 vehicles. To assist Ford dealers and equipment installers further prepare the vehicle for snowplowing, Ford includes instructions in the Ford Truck Body Builders Layout Book and Ford Truck Source Book.
  • Page 172 Driving • The Front Axle Accessory Reserve Capacity and the TARC listed on the bottom right of the Safety Compliance Certification Label will determine whether or not the addition of a snowplow will overload your vehicle. • The weight of the snowplow and supporting components distributed to the front axle must not exceed the Front Axle Accessory Reserve Capacity.
  • Page 173 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effect the performance of the air bag sensors increasing the risk of injury.
  • Page 174 Driving 4WD operation while plowing • Shift transfer case to 4x4 LOW (4WD Low) when plowing in small areas at speeds below 8 km/h (5 mph). • Shift transfer case to 4x4 HIGH (4WD High) when plowing larger areas or light snow at higher speeds. Do not exceed 24 km/h (15 mph).
  • Page 175: Roadside Emergencies

    Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
  • Page 176: Fuel Pump Shut-Off Switch

    Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
  • Page 177: Fuses And Relays

    Roadside Emergencies This switch is located in the front passenger’s footwell, by the kick panel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button.
  • Page 178 Roadside Emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse link maxi rating fuses fuses fuses cartridge fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
  • Page 179 Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Panel Location Rating Description 15A* Adjustable pedals — Not used — Not used 20A* Power point - instrument panel...
  • Page 180 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Panel Location Rating Description 20A* Cigar lighter / OBD II Power mirrors/switches 15A* Daytime running lamps (DRL) — Not used — Not used 15A* Exterior lamps 20A* Turn lamps/Brake on-off switch (high) 10A* Body security module/4x4 module 10A*...
  • Page 181 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Panel Location Rating Description 10A* PCM Memory 15A* Horn 20A* Trailer tow park lamps 15A* Trailer tow back-up lamps 20A* Fuel pump 10A* Instrument cluster 15A* Delayed accessory 10A* Fog lamps — Not used 10A* Ignition switch Run/Start feed...
  • Page 182 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Panel Location Rating Description 60A** 4WABS module — Not used — Backup lamps relay (Diesel engine only) — Not used — Front blower motor relay — Powertrain Control Module (PCM) relay — Fuel heater relay (Diesel engine only) —...
  • Page 183 Roadside Emergencies If your vehicle is equipped with 4WD, a spare tire of a different size than the road tires should not be used. Use of such a tire could result in damage to driveline components and an increased risk of loss of vehicle control, vehicle rollover, personal injury or death.
  • Page 184 Roadside Emergencies • Vehicles equipped with dual rear wheels, insert the lug wrench extension into the lug wrench to reach the lug nuts. 2. Attach the spare tire lock key (A) to the jack handle (B). 3. Fully insert the jack handle through the bumper hole and into the guide tube.
  • Page 185 Roadside Emergencies Tire change procedure 1. Park on a level surface, activate hazard flashers and set the parking brake. • Automatic transmission: Place gearshift lever in P (Park). • Manual transmission: Place gearshift lever in R (Reverse). • Electronic Shift On the Fly 4WD: Place transfer case in any position.
  • Page 186 Roadside Emergencies 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. When one of the rear wheels is off the ground, the transmission alone will not prevent the vehicle from moving or slipping off the jack, even if the transmission is in P (Park) (automatic transmission) or R (Reverse) (manual transmission).
  • Page 187 Roadside Emergencies • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area next to the differential housing. • Rear...
  • Page 188 Roadside Emergencies Never use the front or rear differential as a jacking point. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack.
  • Page 189 Roadside Emergencies 13. Position the jack according to the following guides: • Front (4x2) F350 • Front (4x2) F450/550 • Front driver side (4x4)
  • Page 190 Roadside Emergencies • Front passenger side (4x4) • Rear 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack’s rated capacity.
  • Page 191 200-225 150-165 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
  • Page 192 Roadside Emergencies When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control.
  • Page 193: Jump Starting

    Roadside Emergencies JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted.
  • Page 194 Roadside Emergencies Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
  • Page 195 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
  • Page 196 Roadside Emergencies 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery.
  • Page 197 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
  • Page 198: Wrecker Towing

    Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T-hooks.
  • Page 199 If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
  • Page 200: Customer Assistance

    Ford Customer Relationship Center. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
  • Page 201 P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business) •...
  • Page 202 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
  • Page 203 Customer Assistance • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
  • Page 204 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
  • Page 205 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
  • Page 206 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
  • Page 207 Customer Assistance If you are in another foreign country, contact the nearest Ford dealership. If the dealership employees cannot help you, they can direct you to the nearest Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U.S.
  • Page 208: Reporting Safety Defects (U.s. Only)

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
  • Page 209: Cleaning

    Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
  • Page 210 • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA), available from your dealer. ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal.
  • Page 211 Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA). WINDOWS AND WIPER BLADES The windshield, rear window and wiper blades should be cleaned regularly.
  • Page 212 For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Ford Extra Strength Upholstery Cleaner (E8AZ-19523–AA). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14).
  • Page 213 Cleaning LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THE KING RANCH F–250 AND F–350 CREWCAB) Your leather seating surfaces have a clear, protective coating over the leather. For King Ranch F-250 and F-350 CrewCab leather seats, refer to separate section in this chapter. •...
  • Page 214 FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
  • Page 215 Cleaning Motorcraft Deluxe Leather and Vinyl Cleaner (not available in Canada) (ZC-11–A) Ford Extra Strength Tar and Road Oil Remover* (not available in Canada) (B7A-19520–AA) Ford Extra Strength Upholstery Cleaner (not available in Canada) (E8AZ-19523–AA) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37–A)
  • Page 216: Maintenance And Specifications

    Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
  • Page 217 Maintenance and Specifications • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1.
  • Page 218: Engine Compartment

    Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3.
  • Page 219: Engine Oil

    In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
  • Page 220 Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable.
  • Page 221 Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
  • Page 222: Battery

    Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules.
  • Page 223 Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners.
  • Page 224 Maintenance and Specifications • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. RECYCLE ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide.
  • Page 225 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL RANGE • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application).
  • Page 226 • Do not add extra inhibitors or additives to the coolant. These can be harmful and compromise the corrosion protection of the engine coolant. • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled engine coolant section).
  • Page 227 Maintenance and Specifications For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool. Add the proper mixture of coolant and water to the “cold full” level. For all other vehicles, which have a coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant.
  • Page 228 Maintenance and Specifications Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant (green-colored). However, not all coolant recycling processes produce coolant that meets Ford specification ESE-M97B44–A.
  • Page 229 Maintenance and Specifications • Decreased engine coolant concentrations below 40% will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage. • Decreased engine coolant concentrations below 40% will decrease the freeze protection characteristics of the engine coolant and may cause engine damage.
  • Page 230 Maintenance and Specifications Once the engine temperature cools, the engine can be re-started. Take your vehicle to a service facility as soon as possible to minimize engine damage. When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive the vehicle with caution.
  • Page 231 Maintenance and Specifications Automotive fuels can cause serious injury or death if misused or mishandled. Gasoline may contain benzene, which is a cancer-causing agent. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle.
  • Page 232 Maintenance and Specifications When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an ungrounded fuel container.
  • Page 233 Maintenance and Specifications be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
  • Page 234 Auto Makers’ Choice logo. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
  • Page 235 Maintenance and Specifications Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used. ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, the driver.
  • Page 236 Maintenance and Specifications • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles).
  • Page 237 Maintenance and Specifications • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs.
  • Page 238 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
  • Page 239 Maintenance and Specifications Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment. Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working.
  • Page 240 Maintenance and Specifications Soon” light is on, refer to the description in the Warning lights and chimes section of the Instrument cluster chapter. Your vehicle may not pass the I/M test with the “Check Engine/Service Engine Soon” light on. If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test”...
  • Page 241 Check the clutch fluid level. Refer to the scheduled maintenance guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
  • Page 242 Maintenance and Specifications 1. Clean the reservoir cap before removal to prevent dirt and water from entering the reservoir. 2. Remove cap and rubber diaphragm from reservoir. 3. Add fluid until the level reaches the step in the reservoir. 4. Reinstall rubber diaphragm and cap onto reservoir.
  • Page 243 Maintenance and Specifications 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick.
  • Page 244 Maintenance and Specifications Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage.
  • Page 245 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter.
  • Page 246 Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
  • Page 247: Air Filter(S)

    Maintenance and Specifications Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element (gasoline engines only) 1. Loosen the clamp that secures the air filter element in place. 2.
  • Page 248 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
  • Page 249 Maintenance and Specifications which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. The temperature grade for this tire is established for a tire that is properly inflated and not overloaded.
  • Page 250 Maintenance and Specifications Tire inflation information The F450 and F550 vehicles are equipped with a tire that is an all-steel radial. All-steel radial tires utilize steel cords in the sidewalls, and also require increased inflation pressures of up to 95 psi. As such, they cannot be treated like normal light truck tires.
  • Page 251 Maintenance and Specifications • Four tire rotation • Five tire rotation...
  • Page 252 Maintenance and Specifications • DRW – Six tire rotation If your vehicle is equipped with dual rear wheels it is recommended that front and rear tires (in pairs) be rotated only side to side, with the rear tires maintaining original vehicle position.
  • Page 253 Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or larger size tires.
  • Page 254: Part Numbers

    Owner’s Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. ***Only available with 6.0L Diesel engine/TorqShift transmission. Part number is FT-145. REFILL CAPACITIES Ford Part Fluid Application Capacity Name Front axle Hypoid Gear Oil F-250/350 2.7L (5.8 pints)
  • Page 255 Maintenance and Specifications Ford Part Fluid Application Capacity Name Rear axle Motorcraft SAE F-250 /350 3.3L (6.9 pints) 75W-140 (10.50 inch Synthetic Rear axle) Axle Lubricant Motorcraft SAE F-350/450 4.0L (8.5 pints) 75W-90 (DANA 80) Synthetic Rear Axle Lubricant Motorcraft SAE F-550 11.6L (24.5...
  • Page 256 Maintenance and Specifications Ford Part Fluid Application Capacity Name Fuel tank Mid-ship tank 71.9L (19.0 (optional on gallons) Chassis Cab) Right side 87.1L (23.0 saddle mounted gallons) tank (optional on Chassis Cab) Short box 109.8L (29.0 gallons) Long box 143.9L (38.0...
  • Page 257 The axle lubricant should be changed any time the rear axle has been submerged in water. Add 236 ml (8 oz.) of Additive Friction Modifier XL-3or equivalent meeting Ford Specification EST-M2C118-A for complete refill of Traction-Lok axles. Add the coolant type originally equipped in your vehicle.
  • Page 258: Lubricant Specifications

    Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford Item name or number specification equivalent High E8TZ-19590–A ESA-M1C198–A Temperature Spindle bearing 4X4 Front Axle and Wheel Bearing Grease Front axle Hypoid Gear Oil C6AZ-19580–E ESW-M2C105–A (4X4) SAE 90 Motorcraft SAE XY-75W140–QL...
  • Page 259 Maintenance and Specifications Ford part Ford part Ford Item name or number specification equivalent Engine coolant Motorcraft VC-4–A (in ESE-M97B44-A Premium Engine Canada, Coolant Motorcraft (green-colored) CXC-10) Motorcraft VC-7–A WSS-M97B51-A1 Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE XO-5W20-QSP WSS-M2C153-H 5W-20 Premium...
  • Page 260 Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.
  • Page 261 Maintenance and Specifications MERCON , MERCON V and MERCON SP are not interchangeable. DO NOT mix MERCON , MERCON V and MERCON SP. Use of dual usage fluids in an automatic transmission application requiring MERCON SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage.
  • Page 262 Maintenance and Specifications Dimension Body style Regular Regular Super Cab Super Cab Cab 4x2 Cab 4x4 3 479.8 mm 3 479.8 mm 3 610.7 mm 3 610.7 mm Wheelbase (137 in) (137 in) (141.8 in) (141.8 in) 4 013.2 mm 4 013.2 mm (158 in) (158 in)
  • Page 263 Maintenance and Specifications F350–except Crew Cab Dimension Body style Chassis Chassis Regular Super Cab Cab — Cab — Cab Style Style Side Regular Super Cab Side (1) Overall 1 924 mm 1 928 mm 1 938 mm 1 952 mm height (75.7 in) (75.9 in)
  • Page 264 Maintenance and Specifications Dimension Body style Chassis Chassis Regular Super Cab Cab — Cab — Cab Style Style Side Regular Super Cab Side 3 576 mm 4 110 mm 3 480 mm 3 602 mm Wheelbase (140.8 in) (161.8 in) (137.0 in) (141.8 in) 4 186 mm...
  • Page 265 Maintenance and Specifications Body style Dimension Crew chassis Crew cab-short Crew cab — long box (2b) Track — 1 729 mm 1 729 mm 1 729 mm Rear (68.1 in) (68.1 in) (68.1 in) 1 803 mm 1 880 mm 1 880 mm (74.0 in) (74.0 in)
  • Page 266 Maintenance and Specifications Dimension Body style Regular Regular Super Cab Crew Cab Chassis Chassis Chassis 4x2 Chassis 4x4 4x2/4x4 4x2/4x4 (2) Track 1 736 mm 1 736 mm 1 736 mm 1 736 mm (Front / (68.4 in) / (68.4 in) / (68.4 in) / (68.4 in) / Rear)
  • Page 267 Maintenance and Specifications F550 Dimension Body style Regular Regular Crew Cab Crew Cab Chassis Chassis Chassis Chassis Cab 4x2 Cab 4x4 Cab 4x2 Cab 4x4 (1) Overall 2 076 mm 2 075 mm 2 067 mm 2 066 mm height (81.7 in) (81.7 in) (81.4 in)
  • Page 268 Maintenance and Specifications Dimension Body style Regular Regular Crew Cab Crew Cab Chassis Chassis Chassis Chassis Cab 4x2 Cab 4x4 Cab 4x2 Cab 4x4 (5) Overall 5 733 mm 5 733 mm 6 632 mm 6 632 mm length (225.7 in) (225.7 in) (261.1 in) (261.1 in)
  • Page 269 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
  • Page 270 Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) 1.
  • Page 271: Accessories

    Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
  • Page 272 Accessories Box Aluminum Rack cargo storage systems (Trac Rac) Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Fog lights Battery Warmer Highway safety and first aid kit Pickup box rails Running boards and tubular running bars Running boards diamond plate Speed control Towing mirrors...
  • Page 273 Accessories Door edge guards Fender flares Flat splash guards Front end covers (full) Hood deflectors Leather wrap steering wheel Locking gas cap Lubricants and oils Molded splash guards Rear window deflector Side window air deflectors Stainless steel grill insert Tailgate covers (Diamond plate) Tonneau cover (soft) Tonneau cover (hard, color keyed –...
  • Page 274 • Ford cannot assume responsibility for any adverse effects or damage that may result from the use of such equipment. Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity.
  • Page 275: Index

    Index jumping a disabled battery ..193 maintenance-free ....222 replacement, specifications ...254 Accessory delay ......54 servicing ........222 Air bag supplemental restraint BeltMinder ........85 system ..........90 and child safety seats ....92 Brakes ........114 description ........90 anti-lock ........115 disposal ........94 anti-lock brake system (ABS) driver air bag ......92 warning light ......115 indicator light ......93...
  • Page 276 ....258, 261 Emergencies, roadside Cruise control jump-starting ......193 (see Speed control) ....57 Emission control system ..238 Customer Assistance ....175 Engine ........261 Ford accessories for your cleaning ........210 vehicle ........214 coolant ........224 Ford Extended Service diesel ...........8 Plan ..........202 fail-safe coolant ......229 Getting assistance outside idle speed control ....222...
  • Page 277 Index refill capacities ......254 Gas cap (see Fuel cap) ....232 specifications ....258, 261 Gas mileage Exhaust fumes ......114 (see Fuel economy) ....235 Gauges .........16 transmission fluid Fail safe cooling ......229 temperature gauge ....20 Fluid capacities ......254 GAWR (Gross Axle Weight Rating) ........144 Foglamps ........40 calculating .......145...
  • Page 278 Index Inspection/maintenance (I/M) trailer towing ......144 testing ........239 Loading instructions ....145 Instrument panel Locks cleaning ........212 autolock ........70 cluster ........12 childproof ........66 lighting up panel and interior ........41 Lubricant specifications ...258, 261 Lumbar support, seats ....76 Jump-starting your vehicle ..193 Manual transmission ....124 fluid capacities ......254 Keyless entry system...
  • Page 279 Index Power distribution box Seats ..........72 (see Fuses) .......178 child safety seats ....102 cleaning ........213 Power door locks ....65, 70 Servicing your vehicle ....216 Power point .........53 Snowplowing ....8, 171–173 Power steering ......117 fluid, checking and adding ..240 Spare tire fluid, refill capacity ....254 (see Changing the Tire) ...182 fluid, specifications ..258, 261...
  • Page 280 Index Traction-lok rear axle ....117 Vehicle Identification Number (VIN) ..........270 Transfer case Vehicle loading ......144 fluid checking ......246 Ventilating your vehicle ...114 Transmission automatic operation ..50, 118 fluid, checking and adding (automatic) ......242 Warning lights (see Lights) ..12 fluid, checking and adding Washer fluid ......219 (manual) .........245 Water, Driving through .....143...

This manual is also suitable for:

2003 f-3502003 f-5502003 f-450

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