Related Manuals for Hayter Harrier 48 48ST
Summary of Contents for Hayter Harrier 48 48ST
- Page 1 Harrier CODE 485T (Blade Brake Clutch - Auto Drive) OWNER’S HANDBOOK English Version FROM SERIAL NO: 485T001001 HANDBOOK: 485101 (rev.0.) Issue : 21.09.99...
-
Page 2: Certificate Of Conformity
CERTIFICATE OF CONFORMITY I, the undersigned M.A. Wright, of: HAYTER LIMITED, Spellbrook, Bishop’s Stortford Herts CM23 4BU ENGLAND certify that the lawnmowers: 1. Machine Type No. CODE 485T 2. Category. Combustion Engine 3. Make. Hayter 4. Type. Rotary 5. Engine - Manufacturer. Briggs &... -
Page 3: Table Of Contents
CONTENTS CONTENTS Page No. INTRODUCTION WARRANTY SAFETY PRECAUTIONS 1.5 - 1.9 Decals SPECIFICATIONS 1.10 ASSEMBLY INSTRUCTIONS 1.11 - 1.13 General Assembly 1.11 Assembling the Mower for the First Time 1.12- 1.13 STARTING THE ENGINE 1.14 - 1.16 Before Starting the Engine 1.14 - 1.15 To Start the Engine 1.16... - Page 4 CONTENTS CONTENTS Page No. MAINTENANCE Continued. Securing Nuts and Bolts 1.29 Lubrication 1.29 Clutch Cable Adjustment 1.29 Cutterbar 1.30 - 1.31 Maintenance Schedule 1.32 - 1.33 - After First 5 Hours 1.32 - Every 5 Hours or Daily 1.32 - Every 25 Hours or Every Season 1.32 - Every 50 Hours or Every Season 1.33...
-
Page 5: Introduction
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury. All Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions. Correct operation and maintenance will ensure a long and satisfactory service life. -
Page 6: Warranty
WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturers of the engine and battery pack system (where applicable) furnish their own warranty and services are provided through their authorised network (Refer to "Engine/Battery Pack Warranty Statement"). -
Page 7: Safety Precautions 1.5 -
SAFETY PRECAUTIONS SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED. WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS. -
Page 8: Safety Precautions
SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued. - Replace fuel tank and container caps securely. - Replace faulty exhaust mufflers. Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts and screws for tightness. Use only genuine Hayter replacement parts. A damaged cutterbar or loose fixing screws are major hazards. - Page 9 SAFETY PRECAUTIONS Continued. SAFETY PRECAUTIONS Do not change the engine governor settings or overspeed the engine. Disengage the rear roller drive clutch before starting the engine. Start the engine carefully, with feet well away from the cutterbar. Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts.
- Page 10 SAFETY PRECAUTIONS Continued. SAFETY PRECAUTIONS Maintenance and Storage: Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition. Frequently check fuel lines and fittings for cracks or leaks and replace if necessary. Never check for a spark with the spark plug removed. (Use an approved tester). Never crank the engine with the spark plug removed.
-
Page 11: Decals
SAFETY PRECAUTIONS DECALS WARNING DECAL WARNING - RISK OF DANGER - SAFETY ALERT. DANGER OF SEVERING TOES OR FINGERS IN CUTTING MECHANISM. DANGER OF BEING HIT BY THROWN OBJECTS. KEEP BYSTANDERS AT A SAFE DISTANCE FROM THE MACHINE. STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE PERFORMING MAINTE- NANCE OR REPAIR WORK. -
Page 12: Specifications
SPECIFICATIONS 1.10 1.10 SPECIFICATIONS MODELS CODE 485T Blade Brake Clutch - Auto Drive Engine Briggs & Stratton Diamond XTL-45 Engine Type 12G882-1512-21 Engine / Cutterbar Speed 2950 rpm Fuel Type Unleaded Petrol Fuel Capacity 1.5 litres Oil Type SAE 30 engine oil Oil Sump Capacity 0.6 litres Cutting Width... -
Page 13: Assembly Instructions 1.11
ASSEMBLY INSTRUCTIONS 1.11 1.11 ASSEMBLY INSTRUCTIONS SAFETY NOTICE Before using the mower, read the owner’s handbook carefully. Pay particular attention to the safety precautions. MS001 GENERAL ASSEMBLY Spark Plug Lead 2. Air Cleaner Engine Cover Fuel Cap Serial Number Label Oil Filler &... -
Page 14: Assembling The Mower For The First Time
ASSEMBLY INSTRUCTIONS 1.12 1.12 ASSEMBLING THE MOWER FOR THE FIRST TIME DELIVERY CHECKLIST Description Quantity Check that parts are delivered correctly: Remove the mower from the packaging and check that all loose items Grassbag Owner’s Handbook have been supplied correctly. Refer to the delivery check- Warranty Registration Card list opposite and the general assembly. - Page 15 ASSEMBLY INSTRUCTIONS 1.13 1.13 ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. Check blade brake / clutch controls: Operate the blade stop lever (A) several times, to ensure the lever moves freely. Hold the lever against the handlebar in position (1) and check that it returns to position (2) when released.
-
Page 16: Starting The Engine 1.14
STARTING THE ENGINE 1.14 1.14 BEFORE STARTING THE ENGINE IMPORTANT - PREVENT ENGINE DAMAGE: The engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. CS024 Oil recommendations: Always use high quality detergent oil classified “For service SE, SF, SG”... - Page 17 STARTING THE ENGINE 1.15 1.15 BEFORE STARTING THE ENGINE Continued. Fuel Recommendations: Always use clean, fresh unleaded petrol. Purchase fuel in quantities which can be used with- in 30 days. Never mix oil with petrol. For added engine protection Briggs & Stratton recommend the use of their fuel additive which is available from an authorised Briggs &...
-
Page 18: To Start The Engine
STARTING THE ENGINE 1.16 1.16 TO START THE ENGINE Operate the throttle control lever: Push the lever to ‘choke’ position before starting a cold engine. It should only be necessary to push the lever to the ‘fast’ position before starting a warm engine. CS052 Operate the engine start - grip: Stand behind the mower and maintain a firm hold on the handlebar to prevent the... -
Page 19: Stopping The Engine
STOPPING THE ENGINE 1.17 1.17 STOPPING THE ENGINE STOP Stopping the engine: Push the lever to the rearmost position. CS054 Emergency stop: If the engine stop lever fails, move the throttle lever to the ‘slow’ position and disconnect the spark plug lead to stop the engine. -
Page 20: Operating The Mower 1.18
OPERATING THE MOWER 1.18 1.18 SAFETY NOTICE WARNING - PREVENT ACCIDENTAL STARTING : Always stop the engine and disconnect the spark plug lead before cleaning, inspecting or working on the machine. 1. Engine STOP 2. Spark Plug Lead CS034 3. Spark plug SAFETY NOTICE WARNING - PREVENT ACCIDENTS: Before mowing, thoroughly inspect the area where the mower is to be... -
Page 21: Travel
OPERATING THE MOWER 1.19 1.19 TRAVEL Forward travel: Hold the handlebar and operate the clutch lever to power the mower in a forward direction. Travel speed is controlled by engine speed. Use the throttle control to increase forward travel speed. CS061 Release the clutch lever to stop the mower from travelling in a forward direction. -
Page 22: Mowing With Grass Collection
OPERATING THE MOWER 1.20 1.20 MOWING WITH GRASS COLLECTION The grassbag is designed to collect grass clippings. For optimum performance, mow in dry conditions with the throttle control set at ‘fast’. WARNING - PREVENT ACCIDENTS: ALWAYS check the condition of the grassbag for signs of damage and ensure the rear deflector is positioned correctly on top of the grassbag. -
Page 23: Mowing Without Grass Collection
OPERATING THE MOWER 1.21 1.21 MOWING WITHOUT GRASS COLLECTION To mow without collecting the grass clippings, remove the grassbag and operate the mower with the rear deflector in its lowest position. WARNING - PREVENT ACCIDENTS: ALWAYS check the condition of the rear deflector for signs of damage and ensure it is positioned correctly on the rear of the CS029 mainframe. -
Page 24: Cutterbar Operation
OPERATING THE MOWER 1.22 1.22 CUTTERBAR OPERATION General information: The cutterbar is driven by the engine via a brake/clutch device (1) which enables the cutterbar to be engaged/disengaged using control levers whilst the engine is running. The cutterbar will stop CS120 within three seconds of releasing the blade stop lever. -
Page 25: Mowing And Grass Care Tips 1.23
OPERATING THE MOWER 1.23 1.23 MOWING AND GRASS CARE TIPS In dry weather conditions leave the grass long to help retain ground moisture. Aerate the lawn to stimulate soil organisms and root growth. In spring and late summer remove dead grass and aerate the lawn by raking or similar means. Keep the cutterbar sharp. - Page 26 OPERATING THE MOWER 1.24 1.24 MOWING AND GRASS CARE TIPS Continued. Recommended grass heights for lawns : DANGER Coarse grasses dominate fine grasses. 38mm General lawn in spring, autumn or prolonged dry period. 32mm General lawn in summer. 25mm Luxury lawn in spring, autumn or prolonged dry period. 19mm Luxury lawn in summer.
-
Page 27: Maintenance
MAINTENANCE 1.25 1.25 MAINTENANCE WARNING - PREVENT ACCIDENTS: Stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. ENGINE Engine Cowl Carburettor Spark Plug / Lead Muffler Guard Muffler Oil filler Cap/ Dipstick Start Grip Fuel Cap Finger Guard... -
Page 28: Carburettor Adjustments
MAINTENANCE 1.26 1.26 CARBURETTOR ADJUSTMENTS Carburettor adjustments should only be made by an authorised Briggs & Stratton dealer. Under no circumstances should the engine be adjusted to run at a speed in excess of 3,000 r.p.m. OIL SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommen- dations are followed. -
Page 29: Air Cleaner Service
MAINTENANCE 1.27 1.27 DUAL ELEMENT AIR CLEANER SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommendations are followed. More frequent service is required when operating in adverse con- ditions. - Gain access to the pre-cleaner (4) and cartridge (3) by loosening screw (1) and tilting cover (2). -
Page 30: Keeping The Engine Clean
MAINTENANCE 1.28 1.28 KEEPING THE ENGINE CLEAN WARNING - PREVENT ACCIDENTS : Accumulation of debris around the muffler could cause a fire. Inspect and clean the engine after every use. Remove all grass and debris from the engine including the muffler / muffler guard, the air ways in the top cowl and the surrounding deck areas on a daily basis after use. -
Page 31: Securing Nuts And Bolts
MAINTENANCE 1.29 1.29 SECURING NUTS AND BOLTS Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately. CS015 LUBRICATION Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control CS022 cables at the point of entry and exit from their outer casings. -
Page 32: Cutterbar 1.30
MAINTENANCE 1.30 1.30 CUTTERBAR WARNING - PREVENT ACCIDENTS: Never work on the cutterbar unless the spark plug lead has been removed. The cutterbar has sharp edges. ALWAYS wear strong gloves to protect your hands when working on the cutterbar. DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip. - Page 33 MAINTENANCE 1.31 1.31 CUTTERBAR Continued. How to sharpen and balance the cutterbar: A slightly worn cutterbar may be re-sharpened. Both cutting edges must be sharpened equally to ensure balance. Sharpen the cutterbar every 25 mowing hours or more frequently if con- ditions require.
-
Page 34: Maintenance Schedule 1.32
MAINTENANCE 1.32 1.32 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. AFTER FIRST 5 HOURS Change engine oil EVERY 5 HOURS OR DAILY... -
Page 35: Every 50 Hours Or Every Season
MAINTENANCE 1.33 1.33 MAINTENANCE SCHEDULE Continued. EVERY 50 HOURS OR EVERY SEASON Change engine oil. EVERY 100 HOURS OR EVERY SEASON Clean engine cooling system. Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall, dry grass. Service the dual element air cleaner cartridge. -
Page 36: Preparing The Mower For Storage
PREPARING THE MOWER FOR STORAGE 1.34 1.34 PREPARING THE MOWER FOR STORAGE Handlebar storage: To lower the handlebar unscrew the 2 small securing knobs sufficiently to allow it to be pivoted for- wards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug. -
Page 37: Fault Finding
FAULT FINDING 1.35 1.35 FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Operate engine stop lever Incorrect oil level Check oil level Engine smokes Excess oil level Check oil level Air cleaner cartridge oil Service air cleaner soaked or plugged Engine runs then stops... - Page 38 FAULT FINDING 1.36 1.36 Continued. FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not start Engine under load Raise height of cut Fuel starvation Fill fuel tank Engine cold Set throttle to ‘choke’ position Incorrect/contaminated fuel Drain fuel tank and fill with correct fuel Spark plug lead disconnected Connect spark plug lead Throttle setting incorrect...
- Page 39 FAULT FINDING 1.37 1.37 Continued. FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Uneven cut Undulating ground conditions Change direction of travel Cutterbar worn Sharpen the cutterbar Cutterbar out of balance Balance the cutterbar Wheels / roller damaged Inspect and replace as necessary Discharge chute blocks Grass is wet Mow dry grass...
-
Page 40: 485T Parts List
485T PARTS LIST PARTS LIST ITEM NO. DESCRIPTION PART NO. Mainframe - Casting 480010V Plate - Location RH 480083V Clamp - Boss Inner 480084W Clamp - Boss Outer 480085W Handwheel - Assy 480054 Spacer - BBC 485006 Throttle Control & OPC Cable 485026 Engine - B/S Diamond XTL50 APTO 485110... - Page 41 485T PARTS LIST PARTS LIST ITEM NO. DESCRIPTION PART NO. Bush 340154 Screw - Taptite 09591 Foam Strip 480119 Lever HOC 480128 HOC Moulding 480126 Throwplate - Main Body 480011 Screw - Taptite 09545 Bearing - Roller Housing 219102 Roller - Rear W/A 480151W Spring Tension - Rear Axle 480133...
- Page 42 485T PARTS LIST PARTS LIST ITEM NO. DESCRIPTION PART NO. Nut M4 - Nylon Insert 09657 M10 x 25 Tuf-Lok Screw 09747 Blade Brake Clutch 485007 Cutterbar - BBC 485005 Cover - Throwplate Drive 480012 Support Plate Assy 319008W Spacer 321034 Cap - Hub 219143...
-
Page 43: 485T Parts Diagram
485T PARTS DIAGRAM -Grassbag Assy. Includes Items 28,36,104,105 57 58 78 79 1D485S01D 485101MT210999A... -
Page 44: Engine Ancillary Parts
ENGINE ANCILLARY PARTS These parts are available through an authorised Briggs & Stratton dealer. FUEL ADDITIVE AIR CLEANER CARTRIDGE Pre-cleaner 493537 SPARK PLUG SPARK PLUG WRENCH SPARK PLUG TESTER 485101MT210999A... - Page 45 ENGINE WARRANTY 485101MT210999A...
-
Page 46: Notes
NOTES 485101MT210999A... -
Page 47: Customer Information
CUSTOMER INFORMATION Machine Serial No: ..................Engine Serial No: ..................485101MT210999A...