Table of Contents
Related Manuals for Hayter Harrier 48 490E
Summary of Contents for Hayter Harrier 48 490E
- Page 1 Harrier 48 CODES 490E 491E Auto Drive Auto Drive (Variable Speed) (Variable Speed) (Electric Start) OWNER'S HANDBOOK (English Version) PART NUMBER: 111-1087 (A) CODE FROM SERIAL NO: 490E 270000001 491E 270000001 ISSUE 28.11.06...
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Page 2: Specifications
MAIN FEATURES /SPECIFICATIONS Main Features Spark Plug Lead. Engine Cover. Air Cleaner. Fuel Filler Cap. Oil Filler Cap and Dipstick. Serial No.Label. Handlebar Securing Knob. Engine Start-Grip. Throttle Control Key ( 491 only ) Engine Stop Lever. Handlebar. Ground Drive Clutch Lever. Variable Speed Control ( see note ) Grassbag Assembly. - Page 3 1ST Year (12 months) 1ST Year (12 months) Owner’s Name: We certify that this service has been carried out by an Authorised Hayter Serial Number: Service Dealer Date: Date: Note for dealer: Please retain this voucher for your records. 2nd Year (24 months) 2nd Year (24 months) Owner’s Name:...
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Page 5: Table Of Contents
CONTENTS 1.2 Main Features/Specifications 1.23 - 1.30 Mower Maintenance 1.23 - Engine 1.5 Contents 1.23 - Throttle Cable Adjustment 1.23 - Carburettor Adjustments 1.6 Introduction 1.24 - Oil Service 1.24 - Air Cleaner Service 1.7 Warranty 1.25 - Spark Plug Service 1.25 - Keeping Engine Clean 1.8 - 1.11 Safety Precautions... - Page 6 INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time.
- Page 7 This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. - Page 9 A damaged cutterblade must be replaced immedi- ately with a genuine Hayter replacement part Operation Do not operate the engine in a confined space where exhaust fumes (carbon monoxide) can collect.
- Page 10 SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.
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Page 11: Safety Symbols
Wear strong work gloves when removing and reassembling the cut- terblade. Always replace worn or faulty parts with genuine Hayter parts. This machine contains spring loaded assemblies which could cause a hazard when disassembled and reassembled. Maintenance should only be carried out by a Hayter authorised dealer. -
Page 12: Assembling The Mower
ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 3. Charger (491) 2. Grassbag. 4. Ignition Key (491) To prevent accidents cut off the long ribbon attached to the grass- bag and discard. -
Page 13: Before Starting The Mower
STARTING MOWER BEFORE Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Oil Type Always use high quality detergent oil classified SAE 30 oil. Never use additives with recommended oil. - Page 14 OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘choke’...
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Page 15: Electric Start
OPERATING MOWER Electric Start (Electric start Only) Stand behind the mower and hold the handlebar together with the engine stop lever. Turn the ignition key in a clockwise direction and hold in position to crank the engine. When the engine starts release the key and move the throttle to the fast position after starting a cold engine. -
Page 16: Turning
OPERATING THE MOWER Turning To make a wide turn steer the mower with the handlebar in the direc- tion required. To make a tight turn release the ground drive clutch lever, apply down- ward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction. -
Page 17: Height Of Cut
OPERATING MOWER Height of Cut To adjust the height of cut: Grip the lever and pull sideways to disengage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut. Finally release the lever at the required position and ensure it locks firmly into one of the eight setting notches. -
Page 18: Without Grass Collection
OPERATING THE MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position. CS386 Heavy Growth Areas of heavy growth should be mown without collecting the clippings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting. -
Page 19: Friction Disc
OPERATING MOWER Friction Disc The cutterblade is driven by the engine via a friction disc to help prevent damage occurring to the engine crankshaft and cutting mechanism when a hidden obstruction or overload is encountered. Always stop the engine when a hidden obstruction or excessive vibration is encountered. -
Page 20: Lawn Care Calendar
LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary. -
Page 21: Lawn Care
LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow. -
Page 22: Maintenance Schedule
MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after exten- sive operation cutting tall, dry grass. First 5Hrs After the very first five hours change the engine oil Adjust the autodrive clutch cable (See 1.26 &... - Page 23 MOWER MAINTENANCE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine Air Cleaner Fuel Cap Start Grip Cover Oil fill/Dipstick Exhaust Guard Exhaust Spark Plug / Lead Carburettor 490TH14 A Throttle Cable Adjustment...
- Page 24 MAINTENANCE MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1.
- Page 25 The internal cool- ing fins and surfaces may require cleaning to prevent overheating and engine damage. We recommended that this service be carried out by an authorised Hayter Service dealer. Grassbag Remove grass debris from the grassbag immediately after use and check its condition for signs of damage.
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Page 26: Deck Housing
MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away from corrosive materials. Securing Nuts &... -
Page 27: Lubrication
DO NOT rotate tools towards the cut- ting edges to avoid the risk of injury should the tool slip. ALWAYS use genuine Hayter replacement parts. The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage. Ensure that the cut- terblade is not bent or cracked. -
Page 28: Cutterblade Assembly
MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade with the turned up edges facing towards the engine. Secure the cutterblade using the bolt (1), spring washer (2), and distance piece (3) and tighten to a torque of 54Nm Cutterblade Sharpening 30°-45° A slightly worn cutterblade may be re-sharpened. -
Page 29: Storage
MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam- aged through contact with the engine. -
Page 30: Battery Charging
MOWER MAINTENANCE Battery charging (491 only) - PREVENT ACCIDENTS: ALWAYS charge the battery in a well ventilated area. 14hrs NEVER charge the battery near naked flames or direct heat. ALWAYS switch off the mains electricity supply before disconnect- ing the charger from the battery. ALWAYS use the battery charger supplied with the mower. - Page 31 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever. Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Battery discharged (491 Only) Charge battery Engine smokes Excess oil level. Check oil level.
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Page 32: 1.32 Trouble Shooting
TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade bolt loose. Tighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft. Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade... -
Page 33: Declaration Of Conformity
DECLARATION CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: HAYTER LIMITED, Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND declare that the lawnmower: Model name: Harrier 48 Harrier 48 Autodrive Autodrive E/S Type: Pedestrian rotary Pedestrian rotary Model No: CODE 490E CODE 491E... -
Page 34: Parts List
WASHER NYLON 19*11*1.6 09688 SWITCH AND LOOM ASSEMBLY E/S 561003 KEY ELECTRIC START HY6426 PLUG TUBE 7/8*16G 300160 DECAL HAYTER ROYAL WARRANT 410087 DECAL SERIAL NUMBER -------- DECAL ENGINE HARRIER 48 111-0759 FOAM PAD TOP HY412012 GRIP FIX EXT 5/16... - Page 35 UPPER MAINFRAME PARTS LIST 1.35...
- Page 36 LOWER MAINFRAME PARTS LIST QTY. ITEM DESCRIPTION ITEM NO. PART NO. NOTE AXLE FRONT WELD ASSY 111-0588 BAR SPRING TENSION 111-0672 BEARING 6001-2RS 411027 BEARING FRONT AXLE 410069 BEARING HOUSING 219102 BELT VARIATOR 536 111-0771 BOLT UNF 3/8 x 3 1/4 09788 BRACKET CABLE HY412003...
- Page 37 LOWER MAINFRAME PARTS LIST QTY. ITEM DESCRIPTION ITEM NO. PART NO. NOTE SHAFT ROLLER WELDED 111-0589 SHROUD-FREEWHEEL 340168 SPRING COUNTER BALANCE 410050 SPRING TORSION HOC 480132 SPRING VARIATOR HY412004 SPROCKET 10T 411011 SPROCKET 18T 411010 THROWPLATE 111-0218 UNDERDECK CHUTE 111-0131 UNDERDECK COVER 111-0133 PULLEY VARIATOR ASSY...
- Page 38 LOWER MAINFRAME PARTS LIST Detail 1.38...
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Page 39: Notes
NOTES 1.39... - Page 40 CUSTOMER INFORMATION /NOTES Serial No: Engine:- Engine Type:- 12F801788B1 (490E) Briggs & Stratton Engine:- Engine Type:- 12F8071787B1 (491E) Briggs & Stratton Date of Sale:- Your Local Dealer:- Notes:- 1.40...