Hayter Harrier 48 PRO Owner's Handbook Manual
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Hayter Harrier 48 PRO Owner's Handbook Manual

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111-1275 (A)
17/5/07
(English Version)
CODE
FROM SERIAL NO:
496E
270000001
ISSUE 16.05.07
9:02 am
Page 1.1
Harrier 48 PRO
Auto Drive
(Variable Speed)
OWNER'S HANDBOOK
CODE
496E
PART NUMBER: 111-1275 (A)

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  • Page 1 111-1275 (A) 17/5/07 9:02 am Page 1.1 Harrier 48 PRO CODE 496E Auto Drive (Variable Speed) OWNER'S HANDBOOK (English Version) PART NUMBER: 111-1275 (A) CODE FROM SERIAL NO: 496E 270000001 ISSUE 16.05.07...

  • Page 2: Specifications

    111-1275 (A) 17/5/07 9:02 am Page 1.2 MAIN FEATURES /SPECIFICATIONS Main Features Spark Plug Lead. Engine Cover. Air Cleaner. Fuel Filler Cap. Oil Filler Cap and Dipstick. Serial No.Label. Handlebar Securing Knob. Engine Start-Grip. Throttle Control Engine Stop Lever. Handlebar. Ground Drive Clutch Lever.
  • Page 3 Page 1.3 1ST Year (12 months) 1ST Year (12 months) Owner’s Name: We certify that this service has been carried out by an Authorised Hayter Serial Number: Service Dealer Date: Date: Note for dealer: Please retain this voucher for your records.
  • Page 4 111-1275 (A) 17/5/07 9:02 am Page 1.4...

  • Page 5: Table Of Contents

    111-1275 (A) 17/5/07 9:02 am Page 1.5 CONTENTS 1.2 Main Features/Specifications 1.21 - 1.28 Mower Maintenance 1.21 - Engine 1.5 Contents 1.21 - Throttle Cable Adjustment 1.21 - Carburettor Adjustments 1.6 Introduction 1.22 - Oil Service 1.22 - Air Cleaner Service 1.7 Warranty 1.23 - Spark Plug Service...

  • Page 6: Introduction

    Page 1.6 INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications.

  • Page 7: Warranty

    This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover for minor mechanical adjustments unless they are due to defective material or workmanship.

  • Page 8: 1.11 Safety Precautions

    111-1275 (A) 17/5/07 9:02 am Page 1.8 SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury.

  • Page 9: Operation

    A damaged cutterblade must be replaced immedi- ately with a genuine Hayter replacement part Operation Do not operate the engine in a confined space where exhaust fumes (carbon monoxide) can collect.

  • Page 10: 1.11 - Maintenance And Storage

    111-1275 (A) 17/5/07 9:02 am Page 1.10 SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running.

  • Page 11: Safety Symbols

    Wear strong work gloves when removing and reassembling the cut- terblade. Always replace worn or faulty parts with genuine Hayter parts. Safety Symbols Safety Alert - Be aware to the Danger of severing toes or fin- Danger of being hit by thrown possibility of injury.

  • Page 12: Assembling The Mower

    Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 2. Grassbag. To prevent accidents cut off the long ribbon attached to the grass- bag and discard.

  • Page 13: Before Starting The Mower

    111-1275 (A) 17/5/07 9:02 am Page 1.13 BEFORE STARTING MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Oil Type Always use high quality detergent oil classified SAE 30 oil.
  • Page 14 111-1275 (A) 17/5/07 9:02 am Page 1.14 OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘choke’...

  • Page 15: Forward Travel

    111-1275 (A) 17/5/07 9:02 am Page 1.15 OPERATING MOWER Forward Travel Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction. When the ground drive clutch lever is disengaged the mower may be pushed.

  • Page 16: Slopes

    111-1275 (A) 17/5/07 9:02 am Page 1.16 OPERATING THE MOWER Slopes To prevent engine damage do not use the mower on slopes greater than 20 degrees. Height of Cut To adjust the height of cut: Grip the lever and pull sideways to dis- engage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut.

  • Page 17: Without Grass Collection

    111-1275 (A) 17/5/07 9:02 am Page 1.17 OPERATING MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position. CS386 Heavy Growth Areas of heavy growth should be mown without collecting the clip- pings.

  • Page 18: Lawn Care Calendar

    111-1275 (A) 17/5/07 9:02 am Page 1.18 LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly.

  • Page 19: Lawn Stripes

    111-1275 (A) 17/5/07 9:02 am Page 1.19 LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow.

  • Page 20: Maintenance Schedule

    111-1275 (A) 17/5/07 9:02 am Page 1.20 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass.

  • Page 21: 1.28 Mower Maintenance - Engine

    111-1275 (A) 17/5/07 9:02 am Page 1.21 MOWER MAINTENANCE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine Air Cleaner Cover Fuel Cap Start Grip Oil fill/Dipstick Exhaust Guard Exhaust Carburettor...

  • Page 22: Oil Service

    111-1275 (A) 17/5/07 9:02 am Page 1.22 MAINTENANCE MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1.

  • Page 23: Spark Plug Service

    The internal cool- ing fins and surfaces may require cleaning to prevent overheating and engine damage. We recommended that this service be carried out by an authorised Hayter Service dealer. Grassbag Remove grass debris from the grassbag immediately after use and check its condition for signs of damage.

  • Page 24: Deck Housing

    111-1275 (A) 17/5/07 9:02 am Page 1.24 MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away from corrosive materials.

  • Page 25: Lubrication

    DO NOT rotate tools towards the cut- ting edges to avoid the risk of injury should the tool slip. ALWAYS use genuine Hayter replacement parts. The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage. Ensure that the cut- terblade is not bent or cracked.

  • Page 26: Cutterblade Assembly

    111-1275 (A) 17/5/07 9:02 am Page 1.26 MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade with the turned up edges facing towards the engine. Secure the cutterblade using the bolt (1), spring washer (2), and distance piece (3) and tighten to a torque of 54Nm Cutterblade Sharpening 30°-45°...

  • Page 27: Storage

    111-1275 (A) 17/5/07 9:02 am Page 1.27 MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam- aged through contact with the engine.

  • Page 28: 1.29 Trouble Shooting

    111-1275 (A) 17/5/07 9:02 am Page 1.28 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever. Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Engine smokes Excess oil level. Check oil level.
  • Page 29 111-1275 (A) 17/5/07 9:02 am Page 1.29 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade bolt loose. Tighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft. Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade...
  • Page 30 111-1275 (A) 17/5/07 9:02 am Page 1.30...

  • Page 31: Declaration Of Conformity

    111-1275 (A) 17/5/07 9:02 am Page 1.31 DECLARATION CONFORMITY 0DQXIDFWXUHU +$<7(5 /,0,7(' $GGUHVV 6SHOOEURRN %LVKRS¶V 6WRUWIRUG +HUWV &0 %8 (1*/$1' 'HFODUH WKDW WKH ODZQPRZHU 0RGHO QDPH +DUULHU 3UR $XWR'ULYH 7\SH 3HGHVWULDQ URWDU\ 0RGHO 1R &2'( ( &XWWLQJ ZLGWK  FP 6SHHG RI URWDWLRQ RI WKH FXWWLQJ GHYLFH USP (QJLQH 0DQXIDFWXUHU...
  • Page 32 480088 WASHER NYLON 19*11*1.6 09688 WASHER 5/16*7/8*15G GAVL 09267 BOLT COACH M8*25 GRADE 4.6 09373 PLUG TUBE 7/8*16G 300160 DECAL HAYTER ROYAL WARRANT 410087 DECAL SERIAL NUMBER -------- DECAL ENGINE 486005 NUT M6 NYLOC P TYPE 09544 CABLE TIE HY3966...

  • Page 33: Parts List

    111-1275 (A) 17/5/07 9:02 am Page 1.33 UPPER MAINFRAME PARTS LIST 1.33...

  • Page 34: Notes

    111-1275 (A) 17/5/07 9:02 am Page 1.34 LOWER MAINFRAME PARTS LIST Item No. Description Part No. Item Note AXLE FRONT WELD ASSY 111-0588 BAR SPRING TENSION 111-0672 BEARING 6001-2RS 411027 BEARING FRONT AXLE 410069 BEARING HOUSING 219102 BELT VARIATOR 536 111-0771 BOLT UNF 3/8*3.1/4 09788...
  • Page 35 111-1275 (A) 17/5/07 9:02 am Page 1.35 LOWER MAINFRAME PARTS LIST Item No. Description Part No. Item Note PULLEY 411019 SPRING 411021 SPRING COUNTER BALANCE 410050 SPRING TORSION HOC 480132 SPRING VARIATOR HY412004 SPROCKET 10T 411011 SPROCKET 18T 411010 THROWPLATE 111-0218 UNDERDECK CHUTE 111-0131...
  • Page 36 111-1275 (A) 17/5/07 9:02 am Page 1.36 LOWER MAINFRAME PARTS LIST Detail 1.36...
  • Page 37 111-1275 (A) 17/5/07 9:02 am Page 1.37 NOTES 1.37...
  • Page 38 111-1275 (A) 17/5/07 9:02 am Page 1.38 NOTES 1.38...
  • Page 39 111-1275 (A) 17/5/07 9:02 am Page 1.39 NOTES 1.39...
  • Page 40 111-1275 (A) 17/5/07 9:02 am Page 1.40 CUSTOMER INFORMATION /NOTES Serial No: Engine:- Engine Type:- 12K6020119B1 (496E) Briggs & Stratton INTEK-55 Date of Sale:- Your Local Dealer:- Notes:- 1.40...

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