Chicago Electric 92455 Operating Instructions Manual
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Chicago Electric 92455 Operating Instructions Manual

Generator set 5.5 hp - recoil start - 2200w/2400w rated
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GENERATOR SET
5.5 HP - RECOIL START - 2200W/2400W RATED
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
TO PREVENT SERIOUS INJURY OR DEATH,
READ AND UNDERSTAND ALL WARNINGS
Copyright
portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
Model 92455

OPERATING INSTRUCTIONS

AND INSTRUCTIONS BEFORE USE.
©
2004 by Harbor Freight Tools
Generators
®
. All rights reserved. No
REV 03/06

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Summary of Contents for Chicago Electric 92455

  • Page 1: Operating Instructions

    . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call 1-800-444-3353...

  • Page 2: Product Specifications

    Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference. SKU 92455 For technical questions, please call 1-800-444-3353. Page 2...

  • Page 3: General Safety Rules

    Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. SKU 92455 For technical questions, please call 1-800-444-3353. Page 3...

  • Page 4: Personal Safety

    Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed. SKU 92455 For technical questions, please call 1-800-444-3353. Page 4...
  • Page 5 SERVICE Maintain labels and nameplates on the Generator and Engine. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Generator service must be performed only by qualified repair personnel.

  • Page 6: Specific Product Warnings And Precautions

    Generator. If the floor/ground surface is not level, strong cross members should be placed under the full length of the Generator Frame at its low side. SKU 92455 For technical questions, please call 1-800-444-3353. Page 6...

  • Page 7: Fire And Explosion Precautions

    If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempt- ing to restart the Generator. Use only engine manufacturer recommended fuel and oil. SKU 92455 For technical questions, please call 1-800-444-3353. Page 7...

  • Page 8: Mechanical Precautions

    Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water. SKU 92455 For technical questions, please call 1-800-444-3353. Page 8...

  • Page 9: Noise Precautions

    Connect the generator only to a load or electrical system (115 volt) that is com- patible with the electrical characteristics and rated capacities of the Generator. Before servicing equipment powered by the Generator, disconnect the equipment from its power input. SKU 92455 For technical questions, please call 1-800-444-3353. Page 9...

  • Page 10: Installation

    Install the Generator on a concrete slab or other area where rain drainage or flood waters can not reach it. Generator placement should allow four feet of access to all sides for mainte- nance. SKU 92455 For technical questions, please call 1-800-444-3353. Page 10...

  • Page 11: Grounding The Generator

    Engine Crankcase. Fill the Engine’s Crankcase until the oil level is level with the upper marked line on the Dipstick. Then, screw the Dipstick back into the Oil Fill Hole. (See Figure C, next page.) SKU 92455 For technical questions, please call 1-800-444-3353. Page 11...
  • Page 12 SWITCH GROUND CONNECTOR #6 AWG GROUNDING WIRE (NOT INCLUDED) GROUNDING ROD (NOT INCLUDED) FIGURE B FUEL GAUGE (34) FUEL TANK CAP (33) FUEL TANK (30) OIL DIPSTICK (65A) FIGURE C SKU 92455 For technical questions, please call 1-800-444-3353. Page 12...
  • Page 13 Turn on the Fuel Valve (40). (See Figure E.) Close the Choke Lever (21A) to about 1/8” clearance. (See Figure E.) CIRCUIT BREAKER FIGURE D CLOSED OPEN CHOKE LEVER (21A) FUEL VALVE (40) FIGURE E REV 03/06 SKU 92455 For technical questions, please call 1-800-444-3353. Page 13...
  • Page 14 (See Figure G.) Allow the Engine to run for several seconds. Then, open the Choke Lever (21A) all the way. (See Figure E.) 120 VOLT DUEL OUTLETS START HANDLE (41A) FIGURE G SKU 92455 For technical questions, please call 1-800-444-3353. Page 14...
  • Page 15 (See Figure H, next page.) If using only a 12 volt DC tool or equipment, turn the 120 volt AC Circuit Breaker (5) to its “OFF” position. (See Figure D.) SKU 92455 For technical questions, please call 1-800-444-3353. Page 15...
  • Page 16 10 AMP DC Fuse. Restart the Generator and continue powering the remaining tool or equipment. (See Figure H.) POSITIVE (+) DC TERMINAL (7) 10 AMP DC FUSE NEGATIVE (-) DC TERMINAL (7) FIGURE H SKU 92455 For technical questions, please call 1-800-444-3353. Page 16...

  • Page 17: Inspection, Cleaning, And Maintenance

    & l l i f l i o i t i * l i t l i f n i l t l i f n i l SKU 92455 For technical questions, please call 1-800-444-3353. Page 17...

  • Page 18: Parts List

    ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 92455 For technical questions, please call 1-800-444-3353. Page 18...

  • Page 19: Assembly Diagram

    ASSEMBLY DIAGRAM SKU 92455 For technical questions, please call 1-800-444-3353. Page 19...
  • Page 20 Oil Scraper Ring Start Rope Piston Pin Start Handle Piston Pin C-clip NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 92455 For technical questions, please call 1-800-444-3353. Page 20...
  • Page 21 77A 76A 78A 79A 80A 23A 24A 12A 13A 15A 16A 17A NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 92455 For technical questions, please call 1-800-444-3353. Page 21...

  • Page 22: Wiring Diagram

    WIRING DIAGRAM SKU 92455 For technical questions, please call 1-800-444-3353. Page 22...

  • Page 23: Year Warranty

    1 YEAR WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase (90 days if used by a professional contractor or if used as rental equipment).
  • Page 24 Emission Control System Warranty - continued Harbor Freight Tools Emission Control Defects Warranty Provisions 1. Length of Coverage 5. Service and Maintenance HFT warrants to a first retail purchaser and each Component parts which are not scheduled for subsequent purchaser that the engine is free...

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