Heat Controller HSS Series Installation, Operation & Maintenance Instructions Manual page 18

H E AT C O N T R O L L E R , I N C . W AT E R - S O U R C E H E AT P U M P S
R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A
R e v. : 5 J u n e , 2 0 0 8
Refrigeration Installation
Figure 10: Braze Instructions
Table 5: Service Valve Positions
Position
CCW - Full Out
CCW - Full Out 1/2 turn CW
CW - Full In
Figure 11 shows the installation of the lineset and TXV to a
typical indoor coil. An indoor coil or air handler (fan coil) with a
TXV is required. Coils with cap tubes may not be used. If coil
includes removable fixed orifice, the orifice must be removed
and a TXV must be installed as shown in Figure 11. Fasten the
copper line set to the coil. Nitrogen should be circulated through
the system at 2-3 psi [13.8-20.7 kPa] to prevent oxidation inside
the refrigerant tubing. Use a low silver phos-copper braze alloy
on all brazed connections.
18
Description System
Operation Position Open
Service Position Open
Shipping Position Closed
H e a t C o n t r o l l e r, I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Figure 11: Air Coil Connection
Add-On Heat Pump Applications
The indoor coil should be located in the supply side of
the furnace to avoid condensation damage to the furnace
heat exchanger for add-on heat pump applications. A high
temperature limit switch should be installed as shown in
Figures 12b and 13b just upstream of the coil to de-energize
the compressor any time the furnace is energized to avoid
blowing hot air directly into the coil, elevating refrigerant
pressures during operation. The heat pump will trip out on
high pressure lockout without some method of disengaging
the compressor during furnace operation. Alternatively, some
thermostats with "dual fuel" mode will automatically de-
energize the compressor when second stage (backup) heat
is required.
The TXV should be brazed into place as shown in Figure 11,
keeping the "IN" side toward the compressor section. The
TXV has an internal check valve and must be installed in the
proper direction for operation. Always keep the valve body
cool with a brazing shield and wet rags to prevent damage to
the TXV. Attach the bulb to the suction line using the supplied
hose clamp. Be careful not to overtighten the clamp and
deform the bulb.
NOTICE! The air coil should be thoroughly washed with a
filming agent, (dishwasher detergent like Cascade) to help
condensate drainage. Apply a 20 to 1 solution of detergent
and water. Spray both sides of coil, repeat and rinse
thoroughly with water.
Service
Port
Closed
Evacuation and Charging the Unit
Open
LEAK TESTING - The refrigeration line set must be pressurized
Open
and checked for leaks before evacuating and charging the unit.
To pressurize the line set, attach refrigerant gauges to the service
ports and add an inert gas (nitrogen or dry carbon dioxide) until
pressure reaches 60-90 psig [413-620 kPa]. Never use oxygen
or acetylene to pressure test. Use a halogen leak tester or a good
quality bubble solution to detect leaks on all connections made in
the field. Check the service valve ports and stem for leaks. If a leak
is found, repair it and repeat the above steps. For safety reasons
do not pressurize system above 150 psig [1034 kPa]. System is
now ready for evacuation and charging.