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Schwinn Active series 20 series Assembly Manual
Schwinn Active series 20 series Assembly Manual

Schwinn Active series 20 series Assembly Manual

Recumbent bike
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20 SERIES
RECUMBENT
BIKE
ASSEMBLY
GUIDE
PN 001-7054
REVA
(06/14/2007)
ASSEMBLY GUIDE

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Summary of Contents for Schwinn Active series 20 series

  • Page 1 20 SERIES RECUMBENT BIKE ASSEMBLY GUIDE ASSEMBLY GUIDE PN 001-7054 REVA (06/14/2007)
  • Page 2 © Table of Contents Exploded View ..................2 Parts List ....................:3 Hardware ....................4 Assembly Instructions ................5 AC Adapter Specifications ..............1 5...
  • Page 4 PARTSLiST Description Main Frame Front Stabilizer Rear Stabilizer Saddle Support Frame Rail Tube Handlebar Saddle Back Cushion Pulse Wire Connector Console (Computer) Left Pedal Right Pedal Carriage Bolt M10 x 65ram Acorn Nut M10 Arc Washer ID 10.5;OD25ram:T 1.5ram Allen Head Screw M8 x 15ram Flat Washer ID 8.4ram;OD25ram;T 1.5ram Limit Rubber Pad Crank...
  • Page 5 © 13. Carriage Bolt M10 x 6Bmm- 2pcs £} s{{_' < 14. Acorn Nut M10 - 2pcs 15. Arc Washer- 2 pcs (ID 10.Bmm;OD2Bmm;T 1.Bmm) < 16. Allen Head Screw- 16pcs M8 x 1Bmm 17. Flat Washer- 12pcs (ID 8.4mm; OD16mm;T 1.Bmm) 18.
  • Page 6 You will also need the following tools, which are readily available from any hardware store: Phillips screwdriver Basic Assembly Principles Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each process and save yourself extra time and effort.
  • Page 7 Step 1 Install Front Stabilizers Parts: Tools: =Wrench = Front Stabilizer (2) = Main Frame (1) =Carriage Bolts- 2 (13) =ArcWasher - 2 (15) =Acorn Nut- 2 (14) Step 1: Install FrontStabilizer (2) to Main Frame (1) using two Car- riage Bolts (13), two ArcWashers (15), and two Acorn Nuts (14) as indicated (Figure 1).
  • Page 8 Step 2 Assemble Saddle Support Parts: • Saddle Support Frame (4) RaiITube (5) Step 2-1: Side Saddle Support Frame (4) onto RaiITube (5) as shown in Figure 2. The wires from the RaiITube pass through the Saddle Support Frame. Note: Take care not to cut or pinch the wires. Figure 2...
  • Page 9 Step 3 Install RaiITube Assembly to Main Frame Parts: • Lower PulseWire (22) = Main Frame (1) Middle PulseWire (23) • Allen Head Screws- 6 (16) RaiITube Assembly (5) from FlatWasher - 6 (17) Step 2 Limit Rubber Pad - 2 (18) Tools: •...
  • Page 10 Step 4Attach Rear Stabilizer Parts: Tools: • Rear Stabilizer Bar (3) oAIlen Key L6 • Rail Tube Assembly • Allen Head Screw- 4 (16) • FlatWasher - 2 (17) Limit Rubber Pads - 2 (18) Step 4-1: Attach the Rear Stabilizer Bar (3) to the RaiITube (5) using 4Allen Head Screws (16), 2 FlatWashers (17), and 2 Limiting Rubber Pads (18).
  • Page 11 Step 5 Attach Handlebar to Saddle Support Frame © Parts: • Handlebar (6) • FlatWasher - 4 (17) Saddle Support Frame (4) ,, HandlebarWire Connector (25) ,,Allen Head Screws - 4 (26) Middle PulseWire (23) Tools: ,,Allen Key L6 Step 5-1: Attach the Handlebar (6) to Saddle Support Frame (4) using 4Allen Head Screws (26) and 4 FlatWashers...
  • Page 12 Step 6 Attach Cushions Parts: Tools: • Saddle (7) • Phillips Screw Driver = Back Cushion (8) • Support Frame (4) • Phillips Screws - 8 (20) Step 6-1: Install Saddle (7) and Back Cushion (8) onto the Saddle Support Frame (4) using 8 Phillips Screws (20). Insert the Phillips Screws through the screw holes in the Saddle Support Frame first when attaching the Saddle and...
  • Page 13 Step 7 Mount the Console © Parts: • Lower PulseWire (22) • ComputerWire Connector (27) • Lower ComputerWire (24) • ArcWasher - 4 (32) • Front Post (31) • Allen Head Screw- 4 (16) • PulseWire Connector • Flat Head Phillips Screw - 4 (28) Step 7-1: FeedLower PulseWire (22) and Lower ComputerWire (24)
  • Page 14 Step 8 Install Adjustment Handle Parts: • Adjustment Handle (29) • Screw (30) Step 8-1: Insert the Adjustment Handle (29) into the adjustment handle mount. Position the Adjustment Handle at an angle that is easy for you to reach and operate from your normal seated position on the bike.
  • Page 15 Step 9 install Pedals Parts: Tools: = Left Pedal (11) • SpannerWrench • Right Pedal (12) ,* "C" Cell Batteries Step 9-1: Install the Left Pedal (11) to Left Crank (19). Install Right Pedal (12) to the Right Crank. Note: The Left Pedal has a left handed tread and screws into the Left Crank counter-clockwise.
  • Page 16 NOTE: If you prefer, you may power the bike with a Class 2 Transformer AC Adapter. The adapter plugs into the DC Connector Jack on the back of the console. The adapter must be purchased separately and can be obtained from many electronic stores. The AC adapter specifications are: * INPUT:A0 120v60Hz 5.7W * OUTPUT:DO6V 500mA...
  • Page 17 Step 10 Final inspection Step 10-1: Please inspect your machine to ensure that all fasteners are tight and components are properly assembled. Review all warnings affixed to machine. Congralulations! Assemblyis complele! Please reference the Owner's Manual for information regarding Computer Operation, Product Maintenance,...
  • Page 18 (b2087 Nautil[is, h/c All Rights Reserved The Nautilus logo, Nautilus and Active are either r#g]ster#dtradomarks or tradomatks of NautiltJs, hlc Schwhln alld the Schwinn Quality S_al an _g]ste_d tradomarks Nautilus, _nc, Wurld _eadq uarters, _@0 SENautilus D_,Val/_ot_ve_ WA _68S Printed in China...

This manual is also suitable for:

Active 20 series