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Kenmore 415.16942010 Use & Care Manual

Liquid propane gas grill
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Use & Care Guide
LiquidPropane GasGrill
Sears Model No. 4t5.t69420t0
Use and Care
This Grill is for Outdoor Use Only
Read and follow all Safety, Assembly,
and Use & Care instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
Use & Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Grill InformationCenter
Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
See our extensiveassortment of outdoor living products on-line at
Sears Brands
IL 60179
©2010Sears Brands, LLC
Printed inChina
Model 464223210



Summary of Contents for Kenmore 415.16942010

  • Page 1 Use & Care Guide ® LiquidPropane GasGrill Sears Model No. 4t5.t69420t0 • Safety • Parts • Use and Care • Assembly Grill InformationCenter This Grill is for Outdoor Use Only Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-241-7548 •...
  • Page 2 _l|_mmmm_l! " CALIFORNIA PROPOSITION 65 if you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm.
  • Page 3 Congratulations on making a smart purchase. Your new of normal use, accident or improper maintenance. Kenmore® product is designed and manufactured for years of dependable operation. But like all products, it may require repair All warranty coverage is void if this grill is ever used for from time to time.
  • Page 4 LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •...
  • Page 5 LPTank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,A, Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from Hi to LOW. You should see a smaller flame in Turn controls and gas source or tank OFF when not LOW position than seen on Hi. Perform burner flame check in use.
  • Page 9 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
  • Page 10 Indirect Cooking Food Safety Food safety is a very important part of enjoying the outdoor Poultry and large cuts of meat cook slowly to perfection on the cooking experience. To keep food safe from harmful bacteria, grill by indirect heat. Place food over unlit burner(s); the heat follow these four basic steps: from lit burners circulates gently throughout the grill, cooking Clean: Wash hands, utensils, and surfaces with hot soapy water...
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  • Page 13 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front using the supplied wrench. Fixed caster Locking caster .._ Bottom Attach side panels to bottom shelf using three 1/4-20x1/2" screws, 7ram lock washers per panel. 1/4-20xl/2"...
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2" screws and 7ram lock washers each side. Secure lower back panel to bottom shelf using one 114-20x112" screw and 7ram lock washer. 114-20xl/2"screw 7ram Qty.5...
  • Page 15 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x11/2"screws, 7ram lock washers on each side. 7mm Lock washer Qty.4 1/4-20x 1W' screw Qty.4 Remove the two screws and washers which were attached on right side of firebox front, shown A. Insert flange on right side shelf into side shelf brackets on side of firebox, shown B.
  • Page 16 Attach left side lower fascia to left side upper fascia using three #10x3/8" screws, 5ram lock washers and 5ram flat washers, shown A. Remove the three screws and washers which were attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
  • Page 17 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x11/2 '' screw and 7mm lock washer on each side. In upper holes, using one 1/4-20x11/2 '' screw and 7ram lock washer on each side, shown A.
  • Page 18 Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
  • Page 19 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8" self-tapping screws, shown B. #8x3/8"self-tappingscrew Qty.2 Note:somepartsomitted front tab rear tab (w/hole) for clarityof illustration...
  • Page 20 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Right door Hinge pin on bottom of door Left door Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below.
  • Page 21 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Note: Some parts omitted for clarity of illustration Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.Frontwiresof warmingrackrest onsidesof firebox.
  • Page 22 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
  • Page 23 EMERGENCIES= If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If the cracked/cut/burned hoseis crackedor cut but notburned,simplyreplacevalve/hose/ hose. regulator.If the hoseis burned,the causecouldbe otherthana faulty valve/hose/regulator.
  • Page 24 Troubleshooting (continued) Burner(s)will not light ELECTRONIC IGNITION: usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.
  • Page 25 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used •...
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  • Page 28 Your Home Forexperttroubleshooting and homesolutionsadvice: aHage For repair- in your home - of all major brand appliances, lawn and garden equipment, orheating and cooling systems, no matterwho madeit, no matterwhosold Forthereplacementparts, accessoriesand owner's manualsthatyou need todo-it-yourself. For Sears professional installation of home appliances and items like garage door openers...