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PRODUCT
GUIDE
MODEL
46341 t9t
t
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber.
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®;
Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®;
Char-Broil Charcoal/Gas®;
Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®;
Magneto®;
New Braunfels
Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; U®; Wild West Tradition®; and the following marks:
®
The following are trademarks
of W.C. Bradley Co.:America's
Legendary Barbeque CompanyTM;
Advantage
SeriesTM; Auto-CleanTM;Chef
TestedTM; Commercial
Series TM;Designer Series TM;;Diamond FlameTM; Double ChefTM; Everybody OutsideTM; FastStartTM ; FlavorMasterTM; Front Avenue TM;Grill 2 Go® AdvantageTM ;
Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; Infrared. Grilling's Juicy Little SecretTM; Incredible Taste. Infallible ResultsTM; Infrared InsideTM; Let's Grill
Something TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GriIFM:
SureFireTM ; TorchforkTM; TrentinoTM; Universal Grill PartsTM;You Bring the Party
TM
TEC TMis a trademark of Tec Infrared Grills.
©2010 Char-Broil,LLC Columbus,GA 31902
Printed in China
Assembly instructions©2010
02/14/11 Q307010032

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Summary of Contents for Char-Broil 463411911

  • Page 1 Something TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GriIFM: SureFireTM ; TorchforkTM; TrentinoTM; Universal Grill PartsTM;You Bring the Party TEC TMis a trademark of Tec Infrared Grills. ©2010 Char-Broil,LLC Columbus,GA 31902 Printed in China Assembly instructions©2010...
  • Page 2 For Your Safety ........If you smell gas: Grilling Guide ........Use and Care ........8-13 1. Shut off gas to the appliance. Limited Warranty ........2. Extinguish any open flame. 3. Open lid. Parts List .......... 4. If odor continues, keep away from the Parts Diagram ........
  • Page 3: California Proposition

    CAUTION CALIFORNIA P ROPOSITION 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-products produced whenusing exceed weight limit of the side burner shelf this productcontainchemicalsknownto the Stateof California to causecancer, b irth defects,andother or side shelf, reproductive harm. resulting in failure 2.This productcontainschemicals, including lead...
  • Page 4 Temperature The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5: Rotisserie C Ooking

    Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.
  • Page 7: Routine Care

    Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying, "anounce o fprevention isworth a surfaces while grill is hot.
  • Page 8 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot.
  • Page 12 ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
  • Page 13 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
  • Page 14: Disclaimer Of Implied Warranties

    This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiec from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15 LEFT FRONT LEG LEFT SIDE SHELF LEFT REAR LEG TOWEL BAR LEG EXTENDER END CAP, F/TOWEL BAR, RF/LR RIGHTFRONT LEG END CAP, F/TOWEL BAR, RR/LF RIGHTREAR LEG RIGHT FASCIA MATCH HOLDER SIDEBURNERSHELF BOTTOM SHELF DRIP PAN, F/SB WHEEL SIDEBURNERLID AXLE ROD ELECTRODE, F/SB WHEEL SPACER SIDEBURNER...
  • Page 16 O0_l...
  • Page 17 Bottom Shelf and Legs [] Attach legs to bottom shelf with 1/4-20x2-3/8" machine screws. Be sure that metal tabs on legs face to cart interior as shown. Left Rear Leg Left Front Leg "_ Right Rear Leg Metal Tabs Metal Tabs_ _"...
  • Page 18 SideBraces [] Turncartupright. [] Attach sidebraces tolegsusing four1/4-20xl/2" s crews eachside..;_:F- 1/4-20xl/2" Side Brace " Machine Screws Qty. 8 Side Brace [] Fit lower front panel between front legs and attach with two 5/32-32x3/8" machine screws each side, Then Front Panels attach lower front panel to bottom shelf with two 5/32-32x3/8"machinescrews.
  • Page 19 Tank Exclusion Brace [] insert the end without hole into the left slot in the front panels, and then use one 5/32-32x3/8" machine screw to attach tank exclusion brace to bottom shelf. 5/32-32x3/8" Machine Screws Qty. 1 [] Use one 5/32-32x3/8" machine screw each side to attach back brace to rear legs. Attach so that holes in Back Brace back brace face up.
  • Page 20 TankHeatShield [] Usefour5/32-32x3/8" machine s crews toattach tankheatshield tobackbrace ononeside.Attach other sideunder lipofupper frontpanel a sshown. 5/32-32x3/8" Machine S crews Qty.4 [] Thissteprequires t wopeople to liftandposition grillhead ontocard. GrillHead [] Cuttiewraps fromregulator hoseandremove styrofoam. C arefully l ower t hegrillhead ontocart,making suretheregulator hoseandsideburner ignition wirearehanging o utside cart.
  • Page 21 Side Shelf and Fascias [] Use three 5/32-32x3/8" machine screws to attach fascia to left side shelf as shown (A). [] Remove grate from beneath lid of sideburner shelf, Use three 5/32-32x3/8" machine screws to attach fascia to sideburner shelf as shown (B). Left Fascia 5/32-32x3/8"...
  • Page 22 Left Side Shelf [] Loosen the preassembled screws in the left rear leg and front of firebox, shown A, to within 1/8" of surface. Hang left side shelf onto the screws through the keyhole slots in the shelf. Fully tighten all screws. [] Use two 1/4-20x1/2"...
  • Page 23 SideBurner Shelf [] Loosen the preassembled screws in the right rear leg and front of firebox, shown A, to within 1/8" of surface. Hang sideburner shelf onto the screws through the keyhole slots in the shelf. Fully tighten all screws. [] Use two 1/4-20x1/2"...
  • Page 24 Side Burner Valve and Bezel [] Remove the two screws, shown A, preassembled to the sideburner valve. [] Insert the sideburner valve control stem through the fascia and sideburner bezel, shown A. Use the two previously removed screws to attach sideburner valve to fascia and bezel. [] insert sideburner valve into sideburner tube.
  • Page 25 Sideburner Knob [] Push knob onto valve stem. Sideburner Knob Side Burner Ignitor Wire [] Insert the socket pin of sideburner electrode wire into harness of ignitor wire as shown below,...
  • Page 26 Grease Tray and Grease Pan ! il CAUTION Slide grease tray onto rails beneath firebox past rail stops. Slide grease pan onto rails beneathgrease tray past rail Failure to install grease tray and pan stops, will cause hot grease to drip from bottom of grill with risk of fire or property damage.
  • Page 27 Install Grates, Warming Rack and Battery [] Insert cooking grates into firebox. To obtain sear marks in cooked meat, be sure to insert grates so that side with four corner feet faces down. Install warming rack into firebox with legs inserted into sidewall holes as shown.
  • Page 28 EMERGENCIES= If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
  • Page 29: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.
  • Page 30: Section Ill

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used •...
  • Page 31 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACQMPRA.