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Model M1054
10" x 18" Metal Cutting Bandsaw
Manual Insert
(For Models Manufactured Since 4/10)
Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
The Model M1054 is the same machine as the Model M1048 except for improvements to the headstock,
belt tension mechanism, vise, and other small changes. The Data Sheet and parts breakdowns in this
insert replace the corresponding sections in the M1048 manual. All other content in the Model M1048
owner's manual applies to this machine. Before operating your new machine, you MUST read and
understand this insert and the entire Model M1048 manual to reduce the risk of injury when using this
machine.
If you have any further questions about this manual insert or the differences between the Model M1054
and the Model M1048, contact Technical Support at (360) 734-3482 or email tech-support@shopfox.biz.
COPYRIGHT © OCTObeR, 2010 bY WOODSTOCK INTeRNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY be RePRODUCeD IN ANY SHAPe OR FORM WITHOUT
THe WRITTeN APPROVAL OF WOODSTOCK INTeRNATIONAL, INC.
#13340Jb
Printed in Taiwan
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Related Manuals for Woodstock SHOP FOX M1054
Summary of Contents for Woodstock SHOP FOX M1054
- Page 1 If you have any further questions about this manual insert or the differences between the Model M1054 and the Model M1048, contact Technical Support at (360) 734-3482 or email tech-support@shopfox.biz. COPYRIGHT © OCTObeR, 2010 bY WOODSTOCK INTeRNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY be RePRODUCeD IN ANY SHAPe OR FORM WITHOUT THe WRITTeN APPROVAL OF WOODSTOCK INTeRNATIONAL, INC.
- Page 2 Model M1054 (Mfg. Since 4/10) MACHINE SPECIFICATIONS © Woodstock International, Inc. • Phone #: (360) 734-3482 • Web: www.shopfox.biz MOdEl M1054 10" x 18" METAl CuTTINg bANdSAw Product Dimensions: Weight ..........................705 lbs. Length/Width/Height ....................67 ⁄ x 24 ⁄ x 41 ⁄...
- Page 3 Model M1054 (Mfg. Since 4/10) Cutting Capacities Angle Cuts ........................45–90 deg. Vise Jaw Depth ........................12 in. Vise Jaw Height ........................5 in. Max. Capacity Rectangle Width at 90° ..................18 in. Max. Capacity Rectangle Height at 90° ..................10 in. Max.
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Page 4: Parts Breakdown
Model M1054 (Mfg. Since 4/10) Parts Breakdown 59-12 59-11 59-9 122-5 122-1 59-1 122-3 59-2 59-8 122-2 122-4 122-6 59-6 59-7 59-3 59-4 59-10 72-1 59-5 72-4 132-1 72-3 72-2 214-2 214-1 53-1 214-5 214-6 54 53 58-1 214-4 214-3 212-1 307-6 222-1... - Page 5 Model M1054 (Mfg. Since 4/10) 345-1 341-1 610-1 611-1 613-8 613-7 612-1 613-6 613-5 613-4 613-2 613-3 613-1 625-6 625-5 625-4 625-3 625-7 625-2 625-1 0 5 4...
- Page 6 Model M1054 (Mfg. Since 4/10) Parts List REF PART # DESCRIPTION PART # DESCRIPTION XM1054005 MODEL NUMBER LABEL 59-9 XM1054059-9 CUTTING FLUID HOSE 1/4"ID X 52" XM1054006 MACHINE ID LABEL 59-10 XM1054059-10 CUTTING FLUID HOSE 1/4"ID X 12-1/2" XM1054007 BLADE TENSION LABEL 59-11 XM1054059-11 HOSE CLIP XM1054008 CUTTING SELECTION...
- Page 7 Model M1054 (Mfg. Since 4/10) PART # DESCRIPTION PART # DESCRIPTION XM1054214 SAW BOW XM1054317 214-1 XM1054214-1 PIPE CONNECTOR 1/2 NPT XM1054318 BLADE GUIDE ARM 214-2 XM1054214-2 CUTTING FLUID HOSE XPW04M FLAT WASHER 10MM 214-3 XM1054214-3 RUBBER FOOT M8-1.25 X 40 XM1054320 BLADE GUIDE KNOB BOLT 214-4 XPN03M...
- Page 8 Model M1054 (Mfg. Since 4/10) PART # DESCRIPTION PART # DESCRIPTION XPN03M HEX NUT M8-1.25 613-4 XPLW02 LOCK WASHER 1/4 XPSS16M SET SCREW M8-1.25 X 10 613-5 XM1054613-5 SUPPORT ROD XM1054374 ANGLE SCALE 613-6 XM1054613-6 DISTANCE SET BRACKET XPS05M PHLP HD SCR M5-.8 X 8 613-7 XPN02M HEX NUT M10-1.5 XM1054376...
- Page 9 OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JULY, 2006 BY WOODSTOCK INTERNATIONAL, INC. REVISED AUGUST, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
- Page 10 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
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Page 11: Table Of Contents
Contents INTRODUCTION ....................3 Woodstock Technical Support ................3 Specifications ....................3 Control Panel ....................5 SAFETY ......................6 Standard Safety Instructions ................6 Additional Safety Instructions for Bandsaws ............8 ELECTRICAL ......................9 220V Operation ..................... 9 Extension Cords .................... 9 Grounding ....................9 SETUP ...................... - Page 12 MAINTENANCE ....................24 General .....................24 Cleaning ....................24 Lubrication ....................24 SERVICE ......................26 Troubleshooting ...................26 Blade Change ....................28 Blade Tension & Tracking ................29 Blade Guide Bearings ..................30 Squaring Blade to Table ..................31 Electrical Components ...................32 Model M1048 220V Wiring Diagram ..............33 Blade Guides Parts Breakdown ................34 Blade Guides Parts List ...................35 Drive Wheel Parts Breakdown ................36...
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Page 13: Introduction
Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. -
Page 14: Controls And Features
M1048 10" x 18" Metal Cutting Bandsaw Controls and Features Figure 1. M1048 Machine Identification. A. Blade Tension Handwheel B. Lift Handle C. Vise Handwheel D. Coolant Drip Pan E. Work Stop F. Pulley Cover G. Control Panel H. Blade Guide Scale Blade Guide Knob Coolant Valve Control K. -
Page 15: Control Panel
M1048 10" x 18" Metal Cutting Bandsaw Control Panel Figure 2. M1048 control panel. A. Coolant Pump Switch: Turns the coolant pump ON. B. EMERGENCY STOP/OFF Button: Interrupts power to the system and turns the motor OFF. Twist the button until it pops out to re-energize the system. -
Page 16: Safety
M1048 10" x 18" Metal Cutting Bandsaw SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. - Page 17 M1048 10" x 18" Metal Cutting Bandsaw 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
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Page 18: Additional Safety Instructions For Bandsaws
M1048 10" x 18" Metal Cutting Bandsaw Additional Safety Instructions for Bandsaws READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. -
Page 19: Electrical
M1048 10" x 18" Metal Cutting Bandsaw ELECTRICAL 220V Operation The Model M1048 is wired for 220V operation. Always connect this machine to a dedicated circuit (wire, break- er, plug, receptacle) with a verified ground, using the Electrocution or severe shock could recommended circuit size and plug/receptacle listed at occur if machine is not grounded. -
Page 20: Setup
The SHOP FOX Model M1048 has been carefully pack- ® of this manual and contact Woodstock aged for safe transporting. If you notice the machine has International, Inc. at (360) 734-3482 or at been damaged, please contact your authorized SHOP tech-support@shopfox.biz... -
Page 21: Machine Placement
M1048 10" x 18" Metal Cutting Bandsaw Machine Placement Cleaning Machine • Floor Load: This machine distributes a The table and other unpainted parts of your heavy load in a small footprint. Some Bandsaw are coated with a waxy grease that residential floors may require additional protects them from corrosion during shipment. -
Page 22: Mounting To Shop Floor
M1048 10" x 18" Metal Cutting Bandsaw Mounting to Shop Floor Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mount- ing hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mounts. -
Page 23: Moving & Placing Unit
M1048 10" x 18" Metal Cutting Bandsaw Moving & Placing Unit The Model M1048 comes with lifting brackets installed on the base. Use a forklift and straps rated for the machine weight to lift the machine off the pallet and onto a suit- Model M1048 able location (see Figure 8). -
Page 24: Chip Tray
M1048 10" x 18" Metal Cutting Bandsaw Chip Tray The chip tray fits over the lip of the base as illustrated in Figure 11. Figure 11. Chip tray installation. Figure 12. Feed stop. -14-... -
Page 25: Test Run
M1048 10" x 18" Metal Cutting Bandsaw Test Run Complete this process once you have familiarized yourself with all instructions in this manual. To test run the bandsaw, do these steps: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been Projectiles thrown from the machine removed from the machine. -
Page 26: Operations
M1048 10" x 18" Metal Cutting Bandsaw OPERATIONS General The Model M1048 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowl- edge and skills to operate this machine. - Page 27 M1048 10" x 18" Metal Cutting Bandsaw The vise can be adjusted to cut any angle from a straight 90 degree cut-off, to a 45 degree angle by loosening the Vise Lock Handle two vise lock handles. Positive stops at 90° and 45° allow you to quickly return the rear jaw to either angle.
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Page 28: Blade Guide Arms
M1048 10" x 18" Metal Cutting Bandsaw Blade Guide Arms The blade guide bearings are mounted on the front and Knob rear arms. The rear arm is adjustable and should be set as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twisting and drift- ing off of the cut line. -
Page 29: Blade Selection
M1048 10" x 18" Metal Cutting Bandsaw Blade Selection The Model M1048 uses 129 ⁄ " x 1 ⁄ " bandsaw 2. Refer to the "Material Width/Diameter" blades. row of the blade selection chart in Figure 20 and read across to find your workpiece Selecting the right blade for the job depends on thickness you need to cut. -
Page 30: Blade Speed
M1048 10" x 18" Metal Cutting Bandsaw Blade Speed The Model M1048 has four speed settings—114, 196, 288, and 377 feet per minute (FPM). Refer to the chart on Page 19 for cutting speed recommendations by material type. To change blade speeds, do these steps: 1. -
Page 31: Coolant System
M1048 10" x 18" Metal Cutting Bandsaw 4. Look for the following signs to determine the best feed rate setting for your workpiece. • If you get warn tightly-curled shavings, that are brown to black in color, you are using too much downward pressure. -
Page 32: Cutting Fluid
M1048 10" x 18" Metal Cutting Bandsaw Cutting Fluid NEVER attempt to cut magnesium BIOLOGICAL and POISON when using soluble oils or emul- HAZARD! sions (oil-water solutions) as a cutting fluid! The water in the solution will increase the risk of an accidental magnesium-chip fire. -
Page 33: Operation Tips
The following bandsaw accessories may life out of your saw blades. be available through your local Woodstock International Inc. Dealer. If you do not Tips for horizontal cutting: have a dealer in your area, these prod- ucts are also available through online •... -
Page 34: Maintenance
M1048 10" x 18" Metal Cutting Bandsaw -24-... - Page 35 M1048 10" x 18" Metal Cutting Bandsaw • Blade and Guides: Drop a few drops of light machine oil on the blade and the blade guides daily, especially when cutting cast iron, as no cutting fluid is recommended (see Figure 27). •...
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Page 36: Service
DO NOT make any adjustments until moving parts have come to a complete stop and power is disconnected! If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. -
Page 37: Bandsaw Operations
M1048 10" x 18" Metal Cutting Bandsaw Bandsaw Operations SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION 1. Refer to Feed Rate on Page 20, or Changing Blade Machine loud 1. Excessive feed rate. Speed on Page 20, and adjust as required. when cutting 2. -
Page 38: Blade Change
M1048 10" x 18" Metal Cutting Bandsaw Blade Change Tension Handle CUTTING HAZARD! Blades are sharp! Wear heavy leather gloves when handling blades to prevent cuts. Blades should be changed when they become dull, dam- aged, or when you are using materials that require a blade of a certain type or tooth count. -
Page 39: Blade Tension & Tracking
M1048 10" x 18" Metal Cutting Bandsaw Blade Tension & Tracking Proper blade tension is essential to long blade life, � � straight cuts, and efficient cutting. The Model M1048 fea- � � � � � tures a blade tension indicator to assist you with blade �... -
Page 40: Blade Guide Bearings
M1048 10" x 18" Metal Cutting Bandsaw Blade Guide Bearings The blade guide bearings are adjusted at the factory but due to shipping and storage may need adjustment. Use Figures 37 & 38 to guide you through the following steps. To adjust the blade guide bearings, do these steps: 1. -
Page 41: Squaring Blade To Table
M1048 10" x 18" Metal Cutting Bandsaw Squaring Blade to Table This adjustment has been made at the factory and should not need to be adjusted under normal circumstances. However, if you find the saw is not cutting square, you may need to adjust the blade. Only make this adjustment after factors such as excessive feed rate or the blade guide being set too far away from the workpiece have been ruled out. -
Page 42: Electrical Components
M1048 10" x 18" Metal Cutting Bandsaw Electrical Components Figure 43. Control panel wiring. Figure 41. Limit switch (SQ1). Figure 44. Pump motor wiring and Figure 42. Junction box (M1). capacitor(M2). (TC) Transformer (KM-1) (KM-1) Contactor Relay (KM-2 Relay Fuse (FU) Figure 45. -
Page 43: Model M1048 220V Wiring Diagram
M1048 10" x 18" Metal Cutting Bandsaw Model M1048 220V Wiring Diagram �� �� �� ���� �� ���� � � ������ � ����� � � ��� ��� ����� Disconnect power to the � machine before performing any electrical work, ser- �... -
Page 44: Blade Guides Parts Breakdown
M1048 10" x 18" Metal Cutting Bandsaw Blade Guides Parts Breakdown -34-... -
Page 45: Blade Guides Parts List
M1048 10" x 18" Metal Cutting Bandsaw Blade Guides Parts List PART�# DESCRIPTION PART�# DESCRIPTION XM1048101 SLIDE�SET XM1048157 PLASTIC�BUSHING 101-1 XM1048101-1 SLIDE XPSB04M CAP�SCREW�M6-1�X�10 101-2 XM1048101-2 SPECIAL�SET�SCREW XPLW02 LOCK�WASHER�1/4 101-3 XPN10 HEX�NUT�7/16-20 XM1048160 HEX�NUT�M8 101-4 XPW04M FLAT�WASHER�10MM XPLW01 LOCK�WASHER�5/16 101-5 XPSB134M CAP�SCREW�M10-1.5�X�65 XM1048163... -
Page 46: Drive Wheel Parts Breakdown
M1048 10" x 18" Metal Cutting Bandsaw Drive Wheel Parts Breakdown -36-... -
Page 47: Drive Wheel Parts List
M1048 10" x 18" Metal Cutting Bandsaw Drive Wheel Parts List PART�# DESCRIPTION REF PART�# DESCRIPTION XM1048216 GEAR�BOX�ASSY XPSS20M SET�SCREW�M8-1.25�X�8 XM1048217 PIVOT�SHAFT D3664 BLADE�129-3/8"�X�1�X�.035�5-8�VP XPSB72M CAP�SCREW�M10-1.5�X�30 XM1048256 DRIVE�WHEEL XM1048219 DRIVE�WHEEL�BOX XPK61M KEY�7�X�7�X�30 XPR05M EXT�RETAINING�RING�15MM XM1048258 WHEELCOVER XPSS09M SET�SCREW�M8-1.25�X�20 XM1048259 SPEED�LABEL XPSB130M CAP�SCREW�M10-1.5�X�16 XPS68M... -
Page 48: Main Parts Breakdown
M1048 10" x 18" Metal Cutting Bandsaw Main Parts Breakdown -38-... -
Page 49: Main Parts List
M1048 10" x 18" Metal Cutting Bandsaw Main Parts List PART�# DESCRIPTION PART�# DESCRIPTION XM1048330 SPRING�COVER XM1048387 POSITION�SET�BRACKET XPB26M HEX�BOLT�M8-1.25�X�30 XPW07 FLAT�WASHER�5/16 XPW07 FLAT�WASHER�5/16 XPSB14M CAP�SCREW�M8-1.25�X�20 XPN03M HEX�NUT�M8-1.25 XM1048390 GREASE�NIPPLE XPW01 FLAT�WASHER�1/2 XM1048391 BUSHING XPN13 HEX�NUT�1/2-13 XPW04 FLAT�WASHER�7/16 XM1048336 SPRING�BRACKET XM1048395 BASE XPB15M... -
Page 50: Main Parts List
M1048 10" x 18" Metal Cutting Bandsaw Main Parts List PART�# DESCRIPTION PART�# DESCRIPTION XPSB30M CAP�SCREW�M6-1�X�45 XPSS01M SET�SCREW�M6-1�X�10 XPB22M HEX�BOLT�M8-1.25�X�50 XM1048470 HOSE�W/TUBE�FITTING XM1048443 CHIP�TRAY XM1048471 HOSE�W/TUBE�FITTING XM1048446 COOLANT�TANK XM1048472 VALVE XM1048447 COOLANT�PUMP XPB03M HEX�BOLT�M8-1.25�X�16 XPW06 FLAT�WASHER�1/4 XPW07 FLAT�WASHER�5/16 XPS07 PHLP�HD�SCR�1/4-20�X�3/8 XM1048475 CYLINDER�ASSY XM1048450... -
Page 51: Label Placement
MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels. - Page 52 ® with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
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Page 53: Warranty Registration
M1048 10" x 18" Metal Cutting Bandsaw Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. - Page 54 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...