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Woodstock W1715 Owner's Manual

4" x 6" metal cutting bandsaw
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  • Page 3: Table Of Contents

    Woodstock Technical Support ....2 Metal Cutting Bandsaw Accessories ..28 110V Operation ......... 10 General .......... 29 Extension Cords ........ 10 Cleaning ......... 29 Electrical Specifications ...... 10 Lubrication ........29 Unpacking ........11 Blade Change ........30 Inventory ........11 Blade Tracking ........
  • Page 4 Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
  • Page 5 Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz Type ..................TEFC Capacitor Start Induction Horsepower ....................... ⁄ Voltage ........................110V Phase ........................Single Amps ..........................5A Speed ........................1725 RPM Cycle ........................60 Hz Number Of Speeds ......................1 Power Transfer ...................V-Belt &...
  • Page 6 Table ........................Cast Iron Stand ......................Pre-Formed Steel Body ......................Aluminum Cast Wheel ........................Cast Iron Base ........................Cast Iron Paint ....................Urethane Hammertone Weight ........................148 lbs. Length ........................17 ⁄ " Width ........................21 ⁄ " Height ......................... 37" Switch .....................
  • Page 7 Machine Identification. . Motor Vise Crank . Pulley Cover Stand Handle . Blade Power Switch Adjustable Blade Guard Knob Vise Jaws Tilting Mechanism Tool Tray Blade Tension Knob Stand Wheels Auto Off Tab Stand Blade Guide Bearing Assemblies Work Stop .
  • Page 10 A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks, missing teeth, and weld condition before each use. Never position fingers or thumbs in line with the cut.
  • Page 11 Vise Always clamp workpiece in vise when Never cut without using the vise in the cutting in the horizontal position. horizontal position. Always have the work table installed Never cut material “free-hand” in the when cutting in the vertical position. vertical position.

  • Page 12: Extension Cords

    The Model W1715 is wired for 110V operation. The power 5-15 plug and receptacle. supply circuit used for this machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.

  • Page 13: Inventory

    If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. The following is a description of the main components shipped with the Model W1715. Lay the components out to inventory them. Bandsaw (not shown) ........1 Stand Legs ..........2 Tool Tray ............1...
  • Page 14 The table and other unpainted parts of your This machine distributes a heavy load in a small footprint. Some bandsaw are coated with a waxy grease that residential floors may require additional protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or bracing to support both machine and citrus-based degreaser.
  • Page 15 Although the main components of the W1715 are assembled at the factory, some assembly is required. The following series of instructions are the recommended sequence best suited for the machine assembly. Safety Glasses ........1 Per Person Wrench 12mm ...........1 Wrench 14mm ...........1 Additional Person (for lifting) .........1...
  • Page 16 On the other leg, insert the handle into the pre- drilled holes and secure it with the cotter pins (see Cotter With the help of an assistant, lift the bandsaw onto a pair of closely spaced sawhorses or other suitable Handle installed with cotter support (see pins.
  • Page 17 Place the pulley cover over the motor and gear shafts, and secure it with the pre-installed M6-1 x 12 Phillips head screws and 12mm flat washers, as shown in Open the pulley cover, then insert the keys into the slots on the pulley shafts. Slide the large diameter motor pulley onto the motor shaft (see Install the worm gear pulley with the small diameter...
  • Page 18 Unthread the V-belt tension hex bolt, then pivot the motor up and slide the V-belt into the pulley grooves, as shown in Release the motor, letting its weight tension the V-belt, then thread the V-belt tension hex bolt against the side of the bandsaw. Install the work stop shaft into the side of the bandsaw then lock it in place by tightening the set screw, as shown in...

  • Page 19: Test Run

    Once the assembly is complete, test run the machine to make sure it runs properly for regular operations. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review...
  • Page 20 This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.
  • Page 21 The following tips will help you safely and effectively operate your bandsaw and help you get the maximum life out of your saw blades. Use the work stop to quickly and accurately cut multiple pieces of stock to the same length (see •...
  • Page 22 Blade The Model W1715 can easily be set up for vertical cutting Guide operations to make cuts that are not a straight cut Cover through the entire workpiece, such as curves or pattern cuts. DISCONNECT BANDSAW FROM POWER! Remove the two flat head screws and the blade guide cover shown in Blade guide cover.

  • Page 23: Head Locking Pin

    Install the safety bracket and lock it in place with the pin shown in to keep the saw from falling. Notch Safety Bracket Safety bracket in position. Head Locking Pin The head locking pin safely secures the head in the down position.
  • Page 24 The vise is designed to secure the workpiece during horizontal cutting operations. Always use the vise when cutting with the bandsaw in the horizontal position. Machinist's Square ..........1 Scale DISCONNECT BANDSAW FROM POWER! Check the vise with a machinist's square to make sure the vise is perpendicular to the blade and reads 0˚...

  • Page 25: Blade Guides

    The blade guides should be as close to the workpiece as Adjustment Knob possible. This will help ensure straight cuts by keeping the blade from twisting and drifting off the cut line. Blade Guides DISCONNECT BANDSAW FROM POWER! Loosen the adjustment knob shown in slide the blade guide as close to the workpiece as possible, then re-tighten the knob.
  • Page 26 The bandsaw is capable of operating at 78, 108, or 180 FPM. The speed can easily be adjusted by changing the V-belt placement. shows an illustration of each pulley to belt combination, and the following list provides the blade speeds in feet per minute............
  • Page 27 Selecting the right blade for the cut requires a knowledge of various blade characteristics. Use the illustration and the following descriptions to better understand blade characteristics. The width of the cut by the blade during cutting. The amount each tooth is bent left or right from the blade.
  • Page 28 The Model W1715 accepts only ⁄ " x 0.025 x 64 ⁄ " blades. Tool Steel Stainless Steel Bearing Bronze Mild Steel Usually measured as TPI (Teeth Per Inch), tooth pitch Hard Brass determines the size/number of the teeth. More teeth Bronze per inch (fine pitch) will cut slower, but smoother;...
  • Page 29 The best method of evaluating the performance of your metal cutting operation is to inspect the chips that are formed from cutting. Refer to the chart below for chip inspection guidelines. Thin & Curled Silver Lubricate with Hard, Thick & Brown or Blue Decrease Decrease...
  • Page 30 International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
  • Page 31 Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged bandsaw blade. Any other condition that could hamper the safe operation of this machine.
  • Page 32 Blades should be changed when they become dull, damaged, or when your operation requires a different blade. DISCONNECT BANDSAW FROM POWER! Blade Guide Raise the head of the bandsaw to the vertical Bearings position, use the head locking pin to hold it in place, then remove the wheel access cover.
  • Page 33 The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. Wrench or Socket 14mm ........1 Lower Hex Bolt DISCONNECT BANDSAW FROM POWER! Position the bandsaw in the vertical position. Open the wheel access cover.
  • Page 34 Proper blade tension is essential to long blade life, straight cuts, and efficient cutting times. Two major signs that you do not have the correct blade tension are: 1) The blade stalls in the cut and is slipping on the wheels, and 2) the blade frequently breaks from being too loose.
  • Page 35 The blade guide bearings must be properly adjusted to make square cuts. One bearing on each assembly has an eccentric bushing that allows it to be adjusted so the blade is square to the vise. The bearings are secured Backing Bearing in place by a hex nut and lock washer, as shown in Before adjusting the blade guide bearings, make sure that you have squared the blade to the table as discussed in...
  • Page 36 Check the V-belt periodically for signs of glazing, cracking, or fraying. If any of these conditions are present, change the V-belt. DISCONNECT BANDSAW FROM POWER! Loosen the V-belt tension hex bolt on the motor mounting plate to allow the motor to pivot (see V-Belt Tension Open the pulley cover door to access the V-belt, as Hex Bolt...
  • Page 37 These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.
  • Page 38 Power Cord ON/OFF switch wiring. Start capacitor. Capacitor Read 35MFD 250VAC Page 35 110V Motor Before Wiring Ground Switch Ground WARNING ACCIDENTAL INJURY Neutral HAZARD! Disconnect power supply before 110V NEMA 5-15 adjustments, setup, or maintenance! (As Recommended) -36-...

  • Page 39: Blade Selection

    This section covers the most common problems and corrections with this type of machine. Machine does not start or a 1. Plug/receptacle is at fault or wired 1. Test for good contact or correct the wiring. breaker trips. incorrectly. 2. Start capacitor is at fault. 2.

  • Page 40: Blade Change

    Blades break often. 1. The workpiece is loose in the vise. 1. Clamp the workpiece tighter, or use a jig to hold the workpiece. 2. The feed or cut speed is wrong. 2. Refer to Feed Rate on Page 23, or Blade Speed on Page 24 and adjust as required.
  • Page 41 84 75 35-5 35-2 35-3 35-1 35-4 56-1 56-2 126A-1 58A-1 126A 59A-1 -39-...

  • Page 42: Blade Tension

    PART # DESCRIPTION PART # DESCRIPTION XPB02M HEX BOLT M6-1 X 12 X1715047 EXTENSION SPRING 22 x 4.5 x 215 XPN01M HEX NUT M6-1 XPS38M PHLP HD SCR M4-.7 X 10 XPW03M FLAT WASHER 6MM X1715049 REAR VISE JAW X1715004 STAND LEG (RIGHT) XPSS14M SET SCREW M8-1.25 X 12...
  • Page 43 PART # DESCRIPTION PART # DESCRIPTION X1715089 OIL SEAL XPN09M HEX NUT M12-1.75 X1715090 TRANSMISSION WHEEL SHAFT 126A XP6202ZZ BALL BEARING 6202ZZ X1715091 TRANSMISSION GEAR 126A-1 XPR21M INT RETAINING RING 35MM X1715092 GEAR BOX GASKET X1715132 BLADE SAFE GUARD X1715093 GEAR BOX COVER XPS22M PHLP HD SCREW M5-.8 X 25...
  • Page 44 -42-...
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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