Grizzly G0701 Owner's Manual
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Grizzly G0701 Owner's Manual

19" ultimate bandsaw
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MODEL G0701
19" ULTIMATE BANDSAW
OWNER'S MANUAL
(For models manufactured since 03/12)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0701

  • Page 1 MODEL G0701 19" ULTIMATE BANDSAW OWNER'S MANUAL (For models manufactured since 03/12) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......43 SECTION 6: MAINTENANCE ......45 SECTION 1: SAFETY ........6 SECTION 7: SERVICE ........49 SECTION 2: POWER SUPPLY ......9 SECTION 3: SETUP ........11 SECTION 8: WIRING ........63 SECTION 9: PARTS ........

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Identification Figure 1. Figure 2.

  • Page 6: Machine Data Sheet

    Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................717 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 36-5/8 x 33 x 86-1/2 in. Footprint (Length x Width)........................31 x 23-1/2 in. Type................................
  • Page 7 Bandsaw Size............................19 in. Blade Speeds............................. 4975 FPM Table Tilt..........................Left 5, Right 45 deg. Maximum Cutting Height........................19-1/2 in. Max Capacity Left of Blade........................18-3/8 in. Standard Blade Length..........................166 in. Blade Length Range........................166 – 168 in. Blade Width Range........................3/8 – 1-3/8 in. Upper Blade Guides........................

  • Page 8: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 9 WEARING PROPER APPAREL. FORCING MACHINERY. NEVER STAND ON MACHINE. HAZARDOUS DUST. STABLE MACHINE. USE RECOMMENDED ACCESSORIES. HEARING PROTECTION. UNATTENDED OPERATION. REMOVE ADJUSTING TOOLS. MAINTAIN WITH CARE. INTENDED USAGE. CHECK DAMAGED PARTS. AWKWARD POSITIONS. MAINTAIN POWER CORDS. CHILDREN & BYSTANDERS. GUARDS & COVERS. EXPERIENCING DIFFICULTIES.

  • Page 10: Additional Safety For Bandsaws

    Additional Safety for Bandsaws BLADE CONDITION. CUTTING TECHNIQUES. HAND PLACEMENT. LEAVING WORK AREA. WORKPIECE MATERIAL. FEED RATE. BLADE REPLACEMENT. SMALL WORKPIECE HANDLING. BLADE SPEED. GUARDS. BLADE CONTROL. Like all machinery there is potential danger No list of safety guidelines can be com- plete.

  • Page 11: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Requirements for 230V Nominal Voltage ........230V Cycle ............60 Hz Phase ............ 1-Phase Power Supply Circuit ......30 Amps Plug/Receptacle ......NEMA L6-30 Cord ..“S”-Type, 3-Wire, 12 AWG, 300 VAC Electrocution, fire, equipment damage may occur if machine is not correctly grounded and connected to the power supply.

  • Page 12: Grounding Instructions

    Grounding Instructions Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. L6-30 GROUNDED LOCKING RECEPTACLE L6-30 LOCKING PLUG Extension Cords Figure 3. Serious injury could occur if you connect the machine to power before completing the setup process.

  • Page 13: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with Safety the controls and opera- tions before starting the machine! Lifting/Moving The Bandsaw Wear safety glasses dur- ing the entire setup pro- Cleaning cess!
  • Page 14 Inventory Cleanup Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Inventory: (Figure 4) Before cleaning, gather the following: Basic steps for removing rust preventative: Steps 2–3 Figure 4.

  • Page 15: Site Considerations

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 5.

  • Page 16: Figure

    Moving & Placing Bandsaw The Model G0701 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use Using Wood Shims power equipment move the shipping crate and remove the machine from the crate.

  • Page 17: Figure

    Using Machine Mounts Mounting to Shop Figure 9 Floor Figure 10 Bolting to Concrete Floors Figure 8 Figure 9 NOTICE We strongly recommend securing your NOTICE machine to the floor if it is hardwired to the Anchor studs are stronger and more per- power source.

  • Page 18: Figure

    To center track the blade: Setup Procedures Test Run Adjusting Page 20 Blade Guide Bearings Page 29 Note: When adjusting the blade tracking, the blade must have a reasonable amount of ten- Page 16 sion to simulate operating conditions. After Page 17 the Test Run is successfully completed, you Page 19...

  • Page 19: Figure

    Note: When the tracking knob is rotated, the lower portion of the upper wheel will tilt out or in, which affects the way the blade tracks. Figure 12 Steps 6–8 Page 29 Figure 12. Adjusting Positive Stop To correctly set the positive stop: Figure 13 Figure 13.
  • Page 20 Figure 14 Figure 16 Figure 16. Figure 14. Figure 15 Figure 17 Figure 15. Figure 17.
  • Page 21 Fence Figure 19 Properly Attaching Fence Rail Mounting Fence Assembly Figure 18 Figure 20 Figure 18. Figure 20. Step 1 Assembling Resaw Fence Figure 19 Figure 19.

  • Page 22: Figure

    Dust Collection Test Run DO NOT operate the Model G0701 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collec- tion system can result in short and long-term respiratory illness.
  • Page 23 Figure 22 OFF Button Figure 22. Figure Figure 23 Figure 23.

  • Page 24: Tensioning Blade

    Note: When the foot brake is used, a "kill" Additional switch stops the flow of power to the machine. Adjustments It is the steady pressure on the foot brake that quickly brings the blade to a full stop. Test Run Page 23 Page 23 Page 24...
  • Page 25 Aligning Table Figure 24 To align the table with the blade: Page 22 Page 16 Figure 25 Figure 24. Figure 25. Page 16 Page 29 NOTICE When not in use, move the tension quick release lever to the left to release blade tension, which will increase blade life and reduce machine wear.

  • Page 26: Step

    Aligning Miter Gauge Body To align the miter gauge body: Page 22 Page 16 Figure 26 Figure 27 Figure 26. Step 4 Step 4 Steps 4–6 Figure 27. Figure 27...

  • Page 27: Aligning Fence

    Figure 29 Aligning Fence Figure 29. To align the fence with the table: Page 22 Page 16 Steps 7–8 Figure 28 Figure 28.
  • Page 28 Fence Pointer Aligning Blade Calibration Bearings To calibrate the fence pointer: Page 22 Upper Blade Bearings Page 22 Page 16 Figure 30 Figures 32–33 Figure 30. Figure 32. Figure 31 Figure 31. Figure 33.
  • Page 29 Note: If you choose, you can remove the two lower cap screws and the upper hex bolt that secure the blade guard, then have another person hold the guard out of the way while Figure 35 you adjust the upper blade guide and support bearings.
  • Page 30 Adjusting Blade Guide Bearings Page 29 Lower Blade Bearing Page 22 Page 16 Figure 39. Figures 37–39 Figure 37. Figure 38.

  • Page 31: Adjusting Blade Guide Bearings

    Adjusting Blade Guide Bearings Upper Blade Guide Bearings Page 22 Figure 41. Page 16 Figures 40–41 Figure 40 Page 26 Figures 40–41 Note: Ideally, the bearings should be approx- imately 0.004" away from the blade, which is approximately the thickness of paper. Figure 40.
  • Page 32 Lower Blade Guide Bearings Page 22 Page 16 Page 26 Figure 42 Figure 42.

  • Page 33: Section 4: Operations

    WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
  • Page 34 Front Controls Figure 44 A. Blade Tension Scale B. Blade Tracking Window Page C. Guide Post Lock Knob Page 36 D. Fence, Rails, and Miter Gauge E. Blade Tension Handwheel Foot Brake G. Guide Post Elevation Control Figure 44 Rear Controls Figure 45 H.

  • Page 35: Basic Cutting Tips

    Operation Overview Cutting Overview Operation To complete a typical operation, the operator does the following: Basic Cutting Tips Here are some basic tips to follow when oper- ating the bandsaw:...

  • Page 36: Workpiece Inspection

    Workpiece Inspection Before cutting wood, get in the habit of inspecting all workpieces for the following: Material Type: Figure 46. Foreign Objects (Figure 46): Large/Loose Knots: Wet or "Green" Stock: Figure 47. Excessive Warping: Because of its unpredictable nature, use extreme caution if cutting warped stock.

  • Page 37: Foot Brake

    Foot Brake Table Tilt Figure 48 Personal injury or death can occur if the bandsaw starts during table adjust- NOTICE ment. Disconnect power The foot brake will not stop the bandsaw from the bandsaw before wheels and blade instantly. DO NOT become performing table adjust- over confident and relax your safety aware- ments.

  • Page 38: Guide Post

    Guide Post Figure 50 Fine Tune Tracking NOTICE Adjusting the final blade tracking setting requires the machine to be turned ON. To adjust the guide post: To fine tune the tracking: Figure 51 Figure 50 Figure 50. Figure 51. Page 32 Figure NEVER place fingers or hands under the motorized blade guide assembly.
  • Page 39 Ripping Crosscutting Blade To make a 90˚ crosscut: information Page 39 To make a rip cut: Figure 52 Note: If you are cutting nar- row pieces, use a push stick to protect your fingers. Figure 53 Figure 52. Figure 53. NEVER place fingers or hands in the line of cut.

  • Page 40: Cutting Curves

    Resawing NOTICE The scale on the front rail will NOT be accu- rate when using the resaw fence. Figure 54 Page 42 Figure 54 Cutting Curves Figure 54. When resawing thin pieces, a wandering blade (blade lead) can tear through the sur- face of the workpiece, exposing your hands to the blade teeth.
  • Page 41 Stacked Cuts Blade Information Page Blade Length To complete a stacked cut: Page 43 Blade Width Curve Cutting: Figure 56 Figure 55 Figure 56. Figure 55.
  • Page 42 Straight Cutting: Tooth Pitch Tooth Style Figure 57 Blade Care Figure 57. Raker Blade Breakage Skip The most common causes of blade breakage Hook are:...

  • Page 43: Blade Changes

    Replacing a Blade Note: If the teeth will not point downward in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it right side-out. Figure Blade Changes Always disconnect power to the machine when changing blades.

  • Page 44: Blade Lead

    Blade Lead Figure 59 Page 25 Step 4 Steps 1–6 To shift the table: Figure 59. Correcting Blade Lead Aligning Table, Page 25 Aligning Fence, Page 25 Steps 1–4 To skew your fence:...

  • Page 45: Section 5: Accessories

    SECTION 5: ACCESSORIES T10117—Big Mouth Dust Hood with Stand Replacement Blades 168" Timber Wolf ® Replacement Blades for the Model G0701. MODEL WIDTH G1928—Bandsaw Handbook Figure 61. G7315Z—Super Heavy-Duty Mobile Base Figure 60. Figure 62.
  • Page 46 T20501—Face Shield Crown Protector 4" H2499—Small Half-Mask Respirator T20502—Face Shield Crown Protector 7" H3631—Medium Half-Mask Respirator T20503—Face Shield Window H3632—Large Half-Mask Respirator T20452—"Kirova" Anti-Reflective S. Glasses H3635—Cartridge Filter Pair P100 T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox ® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502...

  • Page 47: Section 6: Maintenance

    SECTION 6: MAINTENANCE Unpainted Cast Iron Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Section 5: Accessories Page 44 Brushes Daily Adjusting Wheel and Brushes Page 55 Monthly Lubrication Cleaning...
  • Page 48 Blade Guide Rack and Pinion Tension Adjustment Assembly Lubricant Frequency Lubricant Frequency To lubricate the blade guide rack and pinion: To lubricate the tension adjustment assem- bly: Figure 67 Figure 68 Figure 67 Figure 68.
  • Page 49 Table Tilt Rack and Pinion Assembly Trunnion Lubricant Frequency Lubricant Frequency To lubricate the table tilt rack and pinion To lubricate the trunnion: assembly: Figure 70 Figure 69 Figure 70 Figure 69.
  • Page 50 To redress the rubber tires: Redressing Rubber Tires Page 22 Page...

  • Page 51: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Page 65...
  • Page 52 Page 53. Page 41 Page Page 60 Page 54 Page 58 Page 26...
  • Page 53 Page 41 Page 41 Page 22 Page 33 Page 41 Page 16 Page 41 Page Page 41 Page 60 Page 41 Page 25...
  • Page 54 Page 16 Page 60 Page 22 Pages 26 29 Page 33 Page 22 Page 41 Page 36...
  • Page 55 Tensioning V-Belts Checking and Tensioning V-Belts Figure 72 Tools Needed: Checking V-Belts Figure 72 Figure 71 Note: The V-belt tension is correct when there is approximately ⁄ " deflection between the pulleys when moderate pressure is applied with your hand. Figure 71.
  • Page 56 Replacing V-Belts Steps 1-3 Checking V-Belts Page 53 Step 5 Blade Changes Page 41 Figure 72 Page 53 In the next step you must be extremely care- ful while rolling the belts onto the pulley. Your fingers could be pinched between the pulley and belts if you are not careful.

  • Page 57: Blade Brushes

    Adjusting Wheel and Adjusting Tension Blade Brushes Lever Figure 74 Tools Needed: To adjust the tension lever: Figure 75 Figure 74. Tools Needed: To adjust the brushes: Figure 75. Figure 75 .
  • Page 58 Adjusting Guide Post Travel Figure 77 Tools Needed: Checking/Adjusting Guide Post Parallel Side-to-Side With Blade Figure 77 Figure 76 Step 7 Figure 78 Figure 76. Figure 78.
  • Page 59 Figure 78 Checking/Adjusting Guide Post Parallel with Blade Front-to-Back Figure 80 Figure 80 Figure 79 Steps 7–8 Step 11 Steps 7–8 Step 9 Figure 78 Figure 81 Figure 79. Figure 80 Figure 81...
  • Page 60 Replacing Guide Post Motor Page 76 Tools Needed Figure 78 Steps 7 8 To replace the guide post motor: Step 4 Tip: It may help to install the lower part of the guard first with the cap screws, then install the hex bolt. Also, when the guide post assembly is raised up there is limited room to Figure 82 access the hole where the hex bolt threads...
  • Page 61 Step 3 Figure 83 Replacing Brake Shoe Figure 83. Step 3 Page 69 Tensioning V-Belts Components and Hardware Needed: Page 53 Tools Needed: To replace the brake shoe: Steps 1-7 Replacing V-Belts Page 54...

  • Page 62: Aligning Wheels

    Aligning Wheels Components and Hardware Needed: Tools Needed: Figure 84 Checking Coplanarity Figure 84 Note: For best results, straighten the edges of the 2x4 with a jointer before cutting. Figure 84. Coplanarity Gauge Positions Gauge Tracking Knob Wheels Page 41 Adjustment Figure 85.
  • Page 63 Figure 86 A Figure 86 Figure 86, C Figure 86, Shimming Upper Wheel Figure 87 Step 3 Figure 86 Note: When wheels are properly coplanar, the blade may not be centered on the crown Figure 87 of the wheel, but it will be balanced.
  • Page 64 Adjusting Lower Wheel To adjust the lower wheel: Figure 88 Figure 88.

  • Page 65: Section 8: Wiring

    SECTION 8: WIRING Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
  • Page 66 Electrical Overview Wiring Diagram Description Page Reference 230 VAC 1-PH READ ELECTRICAL SAFETY ON PAGE 63!
  • Page 67 Junction Box, Motor & Magnetic Switch Power Junction Box Figure 89. L6-30 Plug (As Recommended) Contactor SDE MA-30 220V~240V Magnetic Switch OL Relay SDE RA-30 18-26A Figure 90. Page 66 Motor Junction Box Figure 91. READ ELECTRICAL SAFETY ON PAGE 63!
  • Page 68 Control Panel & Guide Post Control Page 67 Switch Control Panel STOP Page 65 Figure 92. Page 67 Guide Post Elevation Control Lamp Switch Figure 93. Down Lamp Transformer Page 67 READ ELECTRICAL SAFETY ON PAGE 63!
  • Page 69 Door Switch, Post Motor & Brake Switch Page 66 Upper Door Safety Switch Figure 94. Page 66 Guide Post Elevation Motor Figure 95. Page 66 Brake Switch Figure 96. READ ELECTRICAL SAFETY ON PAGE 63!

  • Page 70: Section 9: Parts

    SECTION 9: PARTS Frame...
  • Page 71 Frame Parts List PART # DESCRIPTION PART # DESCRIPTION PHTEK4M TAP SCREW M4 X 8 45V2-1 P0701045V2-1 MOTOR FAN COVER P0701002 TENSION SCALE PLATE 45V2-2 P0701045V2-2 MOTOR FAN PHTEK15M TAP SCREW M4 X 10 45V2-3 P0701045V2-3 CAPACITOR COVER P0701004 TENSION POINTER 45V2-4 P0701045V2-4 S CAPACITOR 300M 250V PW05M...
  • Page 72 Frame Parts List (cont'd) PART # DESCRIPTION PART # DESCRIPTION PCAP01M CAP SCREW M6-1 X 16 P0636X052 CORD CONNECTOR P0636X062 LOWER WHEEL SHAFT P0636X053 CONTROL PANEL CORD PVA32 V-BELT A32 P0701094 GUIDE POST ELEVATION SWITCH P0636X064 MOTOR PULLEY PS38M PHLP HD SCR M4-.7 X 10 PSS04M SET SCREW M6-1 X 12 P0701152...
  • Page 73 Wheels...
  • Page 74 Wheels Parts List REF PART # DESCRIPTION PART # DESCRIPTION P0701100 DOOR SAFETY SWITCH CORD PCAP14M CAP SCREW M8-1.25 X 20 P0636X111 DOOR SAFETY SWITCH 127A P0701127A UPPER WHEEL ASSEMBLY PFS10M FLANGE SCREW M4-.7 X 35 P0636X031 UPPER WHEEL SHAFT PN04M HEX NUT M4-.7 PSS07M...
  • Page 75 Table Parts & List PART # DESCRIPTION PART # DESCRIPTION P0701200 FENCE ASSEMBLY 217-9 P0636X160-6 SHOULDER SCREW P0636X123 END CAP 217-10 P0701217-10 SLOT WASHER PHTEK15M TAP SCREW M4 X 10 217-11 PFH04M FLAT HD SCR M6-1 X 8 P0701203 RESAW FENCE ALUMINUM 217-12 P0636X160-2 GUIDE BAR...
  • Page 76 Guides...
  • Page 77 Guides Parts List PART # DESCRIPTION PART # DESCRIPTION PB30M HEX BOLT M8-1.25 X 55 P0636X334 BUSHING PW01M FLAT WASHER 8MM PCAP29M CAP SCREW M6-1 X 40 302V2 P0636X233V2 SLIDING BRACKET 300MM V2.11.11 PLW03M LOCK WASHER 6MM PLN04M LOCK NUT M8-1.25 P0636X245 STEPPED BUSHING PCAP04M...
  • Page 78 Guide Post Elevation Assembly REF PART # DESCRIPTION PART # DESCRIPTION PFH25M FLAT HD SCR M4-.7 X 12 PS07M PHLP HD SCR M4-.7 X 8 P0701401 RACK EXTENSION P0701416 BRACKET P0701402 RACK P0701417 STEEL BALL PFS14M FLANGE SCREW M6-1 X 16 P0701418 COMPRESSION SPRING P0701404...
  • Page 79 Fence Assembly & Tools REF PART # DESCRIPTION PART # DESCRIPTION P0636X129 LOCK LEVER M8-1.25 X 45 P0636X133 SPRING PLATE PW01M FLAT WASHER 8MM P0636X132 FENCE HANDLE M8-1.25 X 20 PCAP14M CAP SCREW M8-1.25 X 20 PN03M HEX NUT M8-1.25 PN03M HEX NUT M8-1.25 P0636X130...

  • Page 80: Machine Labels

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

  • Page 81: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 83: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 84 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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