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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Adjustable blade guide and support bearings keep the blade in position during this operation. The Model G0701 also features a powered guide post for quick and accurate positioning of the upper guide and support bearings relative to the workpiece.
Miter Gauge K. Table X. Table Tilt Scale 4" Side Dust Port Y. Blade Tension Handwheel M. Lower Wheel Cover Lock Knob To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0701 (Mfd. Since 9/17)
Guide Post Elevation Control: Controls the powered guide post motor, which is used to raise or lower the guide post and upper blade guides to the desired height above the workpiece. Figure 1. Front controls. Model G0701 (Mfd. Since 9/17)
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Moves and locks blade tracking. M. Table Tilt Handwheel: Tilts the table up to 5º to the left or 45º to the right. N. Table Tilt Lock Handle: Locks or unlocks the table at the current angle. Model G0701 (Mfd. Since 9/17)
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0701 19" 5 HP ULTIMATE BANDSAW Product Dimensions: Weight................................717 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............37 x 33 x 86-1/2 in.
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The information contained herein is deemed accurate as of 4/3/2019 and represents our most recent product specifications. Model G0701 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0701 (Mfd. Since 9/17)
Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0701 (Mfd. Since 9/17)
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EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0701 (Mfd. Since 9/17)
DO NOT try to stop or slow blade with your This machine is NOT designed to cut metal, hand or the workpiece. glass, stone, tile, etc. -10- Model G0701 (Mfd. Since 9/17)
To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -11- Model G0701 (Mfd. Since 9/17)
Read books/magazines or get have resolved any issues between Grizzly or the formal training before beginning any proj- shipping agent. You MUST have the original pack- ects.
NOTICE Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur- faces. Always test on a small, inconspicu- ous location first. Figure 5. G0701 inventory. -14- Model G0701 (Mfd. Since 9/17)
Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. = Power Connection 33" 37" Figure 6. Minimum working clearances. -15- Model G0701 (Mfd. Since 9/17)
Take special care when lifting and moving the Remove the shipping crate from the pallet. Model G0701. Use only one of the following methods to place your bandsaw in its operating Unbolt the bandsaw from the shipping pallet.
Flip the fence rail over and re-attach it with the fasteners removed in Step 1. Lag Screw Flat Washer Machine Base Lag Shield Anchor Concrete Drilled Hole Figure 9. Popular method for anchoring machinery to a concrete floor. -17- Model G0701 (Mfd. Since 9/17)
Thread the T-bar onto the lock lever a couple of turns, align the resaw fence slot and the T-bar, then slide the resaw fence fully onto DO NOT operate the Model G0701 without an the standard fence, as shown in Figure 11. adequate dust collection system. This saw creates substantial amounts of wood dust while operating.
(refer to the Aligning Wheels subsection on Page a laceration hazard. Wear heavy leather 64 for detailed instructions on coplanar tracking). gloves and be careful when turning the wheels by hand. -19- Model G0701 (Mfd. Since 9/17)
(see guide post all the way up. Figure 16). DISCONNECT MACHINE FROM POWER! Blade Tracking Knob & Lock Lever Figure 16. Blade tracking knob and lock lever. -20- Model G0701 (Mfd. Since 9/17)
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Figure 18. Positive stop bolt and jam nut. Figure 20. Table tilt scale pointer. 10. Align the pointer tip with the zero on the scale, then re-tighten the screw. 11. Close and secure both wheel covers before beginning operation. -21- Model G0701 (Mfd. Since 9/17)
OFF Button that nothing obstructs the blade movement. Figure 22. Control panel. Make sure both wheel covers are closed and secured. Connect the machine to the power source. -22- Model G0701 (Mfd. Since 9/17)
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It is the steady pressure on the foot brake Call Tech Support for help. that quickly brings the blade to a full stop. -23- Model G0701 (Mfd. Since 9/17)
Turn the bandsaw OFF. DISCONNECT MACHINE FROM POWER! Re-adjust the blade tracking (Page 19) and Make sure blade is tracking properly as instructed in Initial Blade Tracking on Page the blade guides (refer to Page 28). -24- Model G0701 (Mfd. Since 9/17)
Adjust blade guides as described in Aligning Blade Support Bearings on Page 25 and Lateral Rod Adjusting Blade Guide Bearings on Page Rotation Adjustment Bolt Adjustment Bolt Figure 25. Rear upper blade guide controls. -25- Model G0701 (Mfd. Since 9/17)
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Re-tighten the guide block cap screws to secure the support bearing position. Support Bearing Loosen the support bearing shaft adjustment bolt and the lateral rod adjustment bolt (see Figures 24–25). Figure 28. Support bearing properly positioned behind the blade. -26- Model G0701 (Mfd. Since 9/17)
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Support Bearing Close and secure the lower and upper wheel Shaft Adjustment Bolt covers. Support Bearing Figure 29. Lower support bearing controls. Knurled Knob Rotation Adjustment Bolt Figure 30. Front lower blade guide controls. -27- Model G0701 (Mfd. Since 9/17)
Rotation Re-tighten both rotation adjustment bolts to Knurled Knob Adjustment Bolt secure the blade bearings in place. Figure 32. Front upper blade guide controls (blade guard removed for photo clarity). -28- Model G0701 (Mfd. Since 9/17)
To adjust the lower blade guide bearings, fol- low the same procedure used for the upper blade guide bearings on the previous page. Figure 35. Example of measuring the table miter slot to be parallel with the blade. -29- Model G0701 (Mfd. Since 9/17)
Step 4. its length, continue with this procedure. Re-tighten the trunnion cap screws, then repeat Step 4. If necessary, repeat Steps 4–6 until you are satisfied. Figure 37. Fence even with the miter slot. -30- Model G0701 (Mfd. Since 9/17)
Phillips Head Screwdriver ........1 square, then re-tighten the lock knob. Machinist's Square ..........1 Loosen the screw that secures the miter gauge pointer, set the pointer to the 0° mark on the scale, then re-tighten the screw. -31- Model G0701 (Mfd. Since 9/17)
Position the fence against the left side of the blade so that it is touching the blade without applying pressure to it, as shown in Figure 40, then lock the fence in place. Figure 40. Fence against the blade. -32- Model G0701 (Mfd. Since 9/17)
Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -33- Model G0701 (Mfd. Since 9/17)
On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury. -34- Model G0701 (Mfd. Since 9/17)
Operating Foot Brake Table Tilt The Model G0701 is equipped with a foot brake (see Figure 42). Use the brake to cut power to the motor and bring the blade to a halt. Personal injury or death can occur if the bandsaw...
NEVER place fingers or hands under the motorized blade guide assembly. Your hand could be crushed or stuck between the blade guides and the workpiece. Failure to follow these warnings may result in serious personal injury! -36- Model G0701 (Mfd. Since 9/17)
Blades will vary slightly even in the same length because of how they are welded. Refer to the Accessories section later in this manual for blade replacements from Grizzly. Blade Width Measured from the back of the blade to the tip of...
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Hook: The teeth have a positive angle • (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material. -38- Model G0701 (Mfd. Since 9/17)
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High-Speed Steel blades, providing superior edge-holding charac- teristics (see Figure 50). Figure 51. Bi-metal blade composition. Carbon Steel Carbide Impregnated Steel Figure 50. Carbide-tooth blade composition. -39- Model G0701 (Mfd. Since 9/17)
Crosscutting Thick Stock Crosscutting Round Stock Mitre Cut Tenons Sharp Curves Gradual Curves Tooth Type Tooth Pitch (Teeth per Inch or TPI) Fine Medium Coarse Hook Raker Skip (14-32 TPI) (4-12 TPI) (2-4 TPI) -40- Model G0701 (Mfd. Since 9/17)
Leaving the blade tensioned when not in use. • Using the wrong pitch (TPI) for the workpiece thickness. The general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting. -41- Model G0701 (Mfd. Since 9/17)
In these cases, you must adjust the upper and lower guide and support bearings before continuing with cutting operations (Pages 25 & 28). -42- Model G0701 (Mfd. Since 9/17)
In the event that something unexpected happens, your hands or fingers may slip into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to fol- low these warnings may result in serious personal injury! -43- Model G0701 (Mfd. Since 9/17)
When resawing thin pieces, a wandering blade (blade lead) can tear through the sur- face of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade. -44- Model G0701 (Mfd. Since 9/17)
". Maximum 1300 lb. capacity. This base is To reduce this risk, only install accessories extremely stable with outrigger type supports and recommended for this machine by Grizzly. a four wheel system. Weighs 39 lbs. NOTICE Refer to our website or latest catalog for additional recommended accessories.
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D2272 D2274 D2273 Figure 62. Recommended products for protect- Figure 60. Accessory roller stands. ing unpainted cast iron/steel on machinery. www.grizzly.com 1-800-523-4777 order online at or call -47- Model G0701 (Mfd. Since 9/17)
The brushes should be checked daily and cleaned when they become dirty. There are adjustment brackets that allow the brushes to be adjusted for bristle wear. Refer to Adjusting Wheel and Blade Brushes on Page 59 for adjustment details. -48- Model G0701 (Mfd. Since 9/17)
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(top wheel removed for clarity). distribute the lubricant. Lower the blade guide to the table, discon- nect the bandsaw from power, then remove any excess grease from the rack to help pre- vent sawdust buildup. -49- Model G0701 (Mfd. Since 9/17)
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Apply a thin coat of multi-purpose GL2 grease grease from the trunnion. to the rack. Move the table up and down several times to distribute the grease, then wipe off any excess grease. -50- Model G0701 (Mfd. Since 9/17)
15. Test for shorted windings or bad bearings; repair or replace. Main motor chatters 1. Power supply has incorrect voltage on one 1. Contact electrician to check incoming voltage. during startup or or more legs. during operation. -52- Model G0701 (Mfd. Since 9/17)
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Table does not tilt 1. Pointer or scale calibrated incorrectly. 1. Calibrate pointer/scale at true 0 degrees (Page 32). to 0 degrees. 2. Positive stop bolt not set correctly. 2. Adjust positive stop bolt (Page 20). -53- Model G0701 (Mfd. Since 9/17)
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1. Clogged dust port. 1. Clean out dust port. inside cabinet. 2. Low CFM (airflow) from dust collection 2. Repair ducting for leaks or clogs, move dust collector system. closer to machine, install a stronger dust collector. -54- Model G0701 (Mfd. Since 9/17)
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8. Fence or miter slot out of alignment with 8. Align table miter slot and fence with blade. blade. 9. Blade guide alignment at fault. 9. Adjust blade guide bearings for correct blade support. -55- Model G0701 (Mfd. Since 9/17)
" deflection between the pulleys when moderate pressure is applied with your hand. When the V-belt tension is correct, tighten the motor adjustment screws, and close the wheel covers. Deflection Pulley Figure 67. V-belt deflection. -56- Model G0701 (Mfd. Since 9/17)
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Inspect the brake shoe. — If the brake pad thickness measures 1mm or less, then it needs to be replaced. Follow the instructions in Replacing Brake Shoe on Page 63 to replace it. -57- Model G0701 (Mfd. Since 9/17)
To skew your fence: Cut a piece of scrap wood approximately ⁄ " thick x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge. -58- Model G0701 (Mfd. Since 9/17)
Thread the cap screw with the jam nut through the plate where it was attached pre- viously and down until it contacts the wheel block plate, then back the screw off two full turns (see Figure 72). Tighten the jam nut. -59- Model G0701 (Mfd. Since 9/17)
Figure 73. Squaring table to blade. Adjust the table square to the blade using the table tilt handwheel, then secure it with the Figure 75. Guide post adjustment screws. table tilt lock handle. -60- Model G0701 (Mfd. Since 9/17)
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1" of the table top, then tighten the lock knob. Guide (Left Side View) Bracket Shim "A" Guide Post Figure 78. Location for placing shims. (Shim thickness not drawn to scale.) -61- Model G0701 (Mfd. Since 9/17)
Figure 79. Location of guide post motor. Disconnect the guide post motor wires from the wires inside the upper frame, making sure you secure these to the bandsaw temporarily so they do not drop into the frame. -62- Model G0701 (Mfd. Since 9/17)
Wrench 10mm ........... 1 support bearings as needed. Wrench 17mm............ 1 Close the wheel covers. To replace the brake shoe: DISCONNECT MACHINE FROM POWER! Follow Steps 1-7 in Replacing V-Belts on Page 57. -63- Model G0701 (Mfd. Since 9/17)
Adjustment blade to the tension that it will be used during operation. Place your coplanarity gauge up against both wheels in the positions shown in Figure 82. Figure 82. Checking for coplanarity. -64- Model G0701 (Mfd. Since 9/17)
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Wheel Out of Note: When wheels are properly coplanar, Adjustment the blade may not be centered on the crown Figure 84. Determining distance needed to shim of the wheel, but it will be balanced. upper wheel. -65- Model G0701 (Mfd. Since 9/17)
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DISCONNECT MACHINE FROM POWER! Loosen the jam nuts on the lower wheel adjustment hub (see Figure 85). Adjustment Top Tilt Side Side Tilt Tilt Bottom Tilt Figure 85. Lower wheel adjustment control. -66- Model G0701 (Mfd. Since 9/17)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -67- Model G0701 (Mfd. Since 9/17)
Magnetic Switch Motor Junction Box Control Panel Guide Post Elevation Control Upper Door Safety Switch Guide Post Elevation Motor Brake Switch Rear View 230 VAC 1-PH Front View READ ELECTRICAL SAFETY -68- Model G0701 (Mfd. Since 9/17) ON PAGE 67!
Figure 87. Control panel wiring. (Page 71) Guide Post Elevation Control 5A-50 5A-50 Lamp Switch Down Lamp Transformer To Guide Post Elevation Motor (Page 71) Figure 88. Guide post elevation control wiring. READ ELECTRICAL SAFETY -70- Model G0701 (Mfd. Since 9/17) ON PAGE 67!
To Guide Post Elevation Control (Page 70) Guide Post Elevation Motor Figure 90. Guide post elevation motor wiring. To Control Panel (Page 70) Brake Switch Figure 91. Brake switch wiring. READ ELECTRICAL SAFETY -71- Model G0701 (Mfd. Since 9/17) ON PAGE 67!
SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Frame 45V2 91 92 45V2-1 45V2-2...
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STRAIN RELIEF P0701077 WHEEL BRUSH P0701044 CAP SCREW M8-1.25 X 25 P0701078 LOWER WHEEL SUPPORT 45V2 P0701045V2 MOTOR 5HP 230V 1PH V2.03.12 BUY PARTS ONLINE AT GRIZZLY.COM! -73- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
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KEYED POWER SWITCH P0701157 FLAT WASHER 5MM P0701090 PHLP HD SCR M5-.8 X 10 P0701158 CONTROL PANEL CORD 12G 4W P0701091 CONTROL PANEL BUY PARTS ONLINE AT GRIZZLY.COM! -74- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
Wheels 127A 121A 117 118 BUY PARTS ONLINE AT GRIZZLY.COM! -75- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
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P0701123 BEARING END CAP P0701149 TAP SCREW M4 X 10 P0701124 PHLP HD SCR M6-1 X 16 P0701150 UPPER WHEEL HINGE BUY PARTS ONLINE AT GRIZZLY.COM! -76- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
P0701249 FLANGE BOLT M6-1 X 10 217-7 P0701217-7 INDEX SHAFT BRACKET P0701250 TRUNNION 217-8 P0701217-8 PHLP HD SCR 10-24 X 1/4 BUY PARTS ONLINE AT GRIZZLY.COM! -77- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
Guides Guide Post Elevation Assembly 302V2 Table Tilt Mechanism Blade Guard Upper Blade Guides Lower Blade Guide Assembly 369A 345 346 BUY PARTS ONLINE AT GRIZZLY.COM! -78- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
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SET SCREW M5-.8 X 5 P0701368 BLADE GUARD COVER INTERNAL P0701333 LOCK COLLAR 369A P0701369A LOWER BLADE GUIDE ASSY P0701334 BUSHING BUY PARTS ONLINE AT GRIZZLY.COM! -79- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
GEAR HOUSING COVER P0701427 FLAT WASHER 6MM P0701413 LOCK WASHER 5MM P0701428 GEAR BUSHING P0701414 CAP SCREW M5-.8 X 16 P0701429 NYLON INSERT BUY PARTS ONLINE AT GRIZZLY.COM! -80- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
FLANGE SCREW M5-.8 X 8 P0701519 HEX WRENCH 5MM P0701509 SHAFT P0701520 HEX WRENCH 6MM P0701510 FLANGE SCREW M4-.7 X 8 BUY PARTS ONLINE AT GRIZZLY.COM! -81- Model G0701 (Mfd. Since 9/17) Scan QR code to visit our Parts Store.
MODEL G0701 FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK 19" ULTIMATE BANDSAW WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. Be sure lever is in locked Specifications WARNING! artwork changes are required, contact us immediately at manuals@grizzly.com.
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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