Grizzly G0717 Owner's Manual
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Grizzly G0717 Owner's Manual

Grizzly G0717 Owner's Manual

9" x 16" metal cutting bandsaw
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MODEL G0717
9" x 16"
MEtaL CuttinG BanDsaw
OwnER's ManuaL
Copyright © May, 2011 By grizzly industrial, inC.
waRninG: nO pORtiOn Of this ManuaL May BE REpRODuCED in any shapE
OR fORM withOut thE wRittEn appROvaL Of GRizzLy inDustRiaL, inC.
(For Models ManuFaCtured sinCe 9/10) #JB14154 printed in taiWan

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  • Page 1 OwnER's ManuaL Copyright © May, 2011 By grizzly industrial, inC. waRninG: nO pORtiOn Of this ManuaL May BE REpRODuCED in any shapE OR fORM withOut thE wRittEn appROvaL Of GRizzLy inDustRiaL, inC. (For Models ManuFaCtured sinCe 9/10) #JB14154 printed in taiWan...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    8: wiRinG ... 44 Wiring safety instructions ... 44 Wiring overview ... 45 Wiring diagram ... 46 sECtiOn 9: paRts ... 48 Base Breakdown ... 48 saw Bow Breakdown ... 51 labels ... 54 waRRanty & REtuRns ... 57...

  • Page 4: Introduction

    P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com Machine Description the Model g0717 metal cutting bandsaw makes straight cuts in metal workpieces. an integrated cutting fluid system cools the blade and workpiece for more efficient operations. hydraulically con- trolled downfeed allows for hands-free cuts.

  • Page 5: Identification

    C. upper Wheel Cover D. saw Bow E. Control panel lower Wheel Cover G. Motor h. Work stop rod Chip tray Model g0717 (Mfg. since 9/10) identification figure 3. identification. Work stop K. leveling Foot Vise handwheel M. Vise Quick adjustment n.

  • Page 6: Machine Data Sheet

    Machine Data sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0717 9" X 16" METAL CUTTING BANDSAW Product Dimensions: Weight... 577 lbs. Width (side-to-side) x Depth (front-to-back) x Height... 63-1/2 x 27 x 41 in.
  • Page 7 The information contained herein is deemed accurate as of 6/20/2011 and represents our most recent product specifications. Model G0717 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model g0717 (Mfg. since 9/10) PAGE 2 OF 2...

  • Page 8: Section 1: Safety

    Extended exposure to this noise without hearing protection can cause permanent hearing loss. MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. Model g0717 (Mfg. since 9/10)
  • Page 9 FEED DIRECTION.­Unless­otherwise­noted,­feed­ work­ against­ the­ rotation­ of­ blades­ or­ cutters.­ Feeding­in­the­same­direction­of­rotation­may­pull­ your­hand­into­the­cut. Model g0717 (Mfg. since 9/10) FORCING MACHINERY.­Do­not­force­machine.­ It­ will­ do­ the­ job­ safer­ and­ better­ at­ the­ rate­ for­ which­it­was­designed. GUARDS & COVERS.­ Guards­ and­ covers­ can­...

  • Page 10: Safety Instructions For Metal Cutting Bandsaws

    Every shop environment is different. Like all machines there is danger associated with the Model G0717. accidents are frequently caused by lack of familiarity or failure to pay attention. use this machine with respect and caution to lessen the possibility of operator injury.

  • Page 11: Section 2: Power Supply

    Model g0717 (Mfg. since 9/10) Circuit information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine.

  • Page 12: Grounding Requirements

    Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following require- ments: Minimum Gauge size ...12 awG Maximum Length (shorter is Better)...50 ft. Model g0717 (Mfg. since 9/10)

  • Page 13: Section 3: Setup

    Model g0717 (Mfg. since 9/10) needed for setup hazards the following are needed to complete the setup process, but are not included with your machine.

  • Page 14: Inventory

    6. inventory. NOTICE If you cannot find an item on this list, check the mounting location on the machine or the packaging materials. Sometimes parts are pre-installed for shipping, or they become hidden by packaging materials. Model g0717 (Mfg. since 9/10)

  • Page 15: Cleanup

    Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. Model g0717 (Mfg. since 9/10) Gasoline or products with low flash points can explode or cause fire if used to clean machin- ery.

  • Page 16: Site Considerations

    Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated. Wall 64" figure 7. Minimum working clearances. 30" Minimum 29" 6" 30" Minimum Model g0717 (Mfg. since 9/10)

  • Page 17: Lifting & Placing

    Lifting & placing the Model G0717 is a heavy machine. serious personal injury may occur if safe moving methods are not used. to be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate.

  • Page 18: Assembly

    10 from the top of the saw bow.
  • Page 19 Bolts & Washers Limit Switch figure 15. Belt cover hardware. Model g0717 (Mfg. since 9/10) 14. slide the pulley cover behind the motor pulley first, then the gearbox pulley. Mount it using the hardware removed in step 13, as shown in figure 16.

  • Page 20: Power Connection

    NOTICE the Model G0717 is prewired for 220v. if you plan to operate the machine at 110v, the motors must be rewired (see page 46) and a 110v plug must be installed.

  • Page 21: Controls

    C. Blade Guide adjust Knob: loosen to release and re-position the blade guide. tighten to lock the blade guide in position. Model g0717 (Mfg. since 9/10) Controls figure 19. Machine controls. D. work stop: provides a positive stop at a given position.
  • Page 22 20. Control panel close-up. K. Downfeed Rate Control Knob: Controls the downfeed rate with an adjustable hydraulic flow valve. L. Downfeed start/stop Knob: stops and starts downfeed at the established downfeed rate with a hydraulic shut-off valve. Model g0717 (Mfg. since 9/10)

  • Page 23: Test Run

    When the oFF button pops out, the switch is reset and ready for operation (see figure 21). Model g0717 (Mfg. since 9/10) figure 21. resetting the switch. raise the saw bow slightly, then verify that the machine is operating correctly by pushing the on button.

  • Page 24: Section 4: Operations

    RECOM- MEnD that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly industrial will not be held liable for accidents caused by lack of training. -22-...

  • Page 25: Blade Selection

    D. Blade width: the widest point of the blade measured from the tip of the tooth to the back edge of the blade. Model g0717 (Mfg. since 9/10) E. tooth Rake: the angle of the tooth face from a line perpendicular to the length of the blade.

  • Page 26: Tooth Set

    Claw: Wide gullets (round or flat), equal- ly spaced teeth, positive rake angle, and fast cut with good surface finish. skip or skip tooth: Wide, flat gullets, a "0" rake angle, equally spaced teeth, and recommended for non-ferrous materials. Model g0717 (Mfg. since 9/10)

  • Page 27: Blade Pitch (Tpi)

    2½ 3½ figure 25. general guidelines for blade selection and speed chart. Model g0717 (Mfg. since 9/10) refer to the "Material shapes" row and find the shape of the material to be cut. in the applicable row, read across to the right and find the box where the row and column intersect.

  • Page 28: Blade Change

    27, then around the bottom and top wheels. figure 27. typical blade installation. Model g0717 (Mfg. since 9/10)

  • Page 29: Blade Tension

    Complete the blade change by following the steps in Blade tension & Blade tracking, on this page & page 28. Model g0717 (Mfg. since 9/10) Blade tension proper tension is essential to avoid blade vibra- tion, twist, or`slippage on the wheels. a correctly tensioned blade provides long life, straight cuts, and efficient cutting times.

  • Page 30: Blade Tracking

    " between the bottom of the assembly Model g0717 (Mfg. since 9/10)

  • Page 31: Blade Care

    50–100 square inches of material cut. to avoid twisting the blade when cutting, adjust the feed pressure when the total width of the blade is in the cut. Model g0717 (Mfg. since 9/10) Downfeed downfeed is controlled by two knobs on the con- trol panel.

  • Page 32: Downfeed Pressure

    32. downfeed rate adjustment. -30- Blade speed the Model g0717 has four speed settings—83, 132, 170, and 235 feet per minute (FpM). refer to the chart on page 25 for cutting speed recom- mendations by material type.

  • Page 33: Chip Inspection Chart

    Tube 220~534 Aluminum Hot-Work (67) (163) Alloy Tool Steel Copper 229~482 Oil-Hardened Alloy (70) (147) Tool Steel Model g0717 (Mfg. since 9/10) Chip Blade Color speed silver good Brown or Blue increase Brown or Blue increase silver or light good...

  • Page 34: Vise

    38 and slide the rear blade guide as close to the workpiece as possible, then tighten the knob. Knob figure 38. typical blade guides. Model g0717 (Mfg. since 9/10) Blade guides...

  • Page 35: Cutting Fluid

    Model g0717 (Mfg. since 9/10) the reservoir on this machine is designed to store cutting fluid. During storage, some fluids grow dangerous microbes, or due to...

  • Page 36: Cutting Fluid System

    Keep the tray chip screen clear so cutting fluid can recycle to the pump reservoir. nEvER operate the pump with the reservoir below the low mark or you will overheat the pump and void your warranty! Coolant Control Valve Model g0717 (Mfg. since 9/10)

  • Page 37: Blade Brush

    —general loss of performance (burning part or tool) Consult your coolant manufacturer and Msds for complete use and disposal information. Model g0717 (Mfg. since 9/10) Blade Brush the lower blade guide arm has a self-adjusting wire brush that makes contact with the blade to help clear away chips and extend blade life (see figure 41).

  • Page 38: Operation Tips

    • use coolant when possible to increase blade life. NOTICE Loosen blade tension at the end of each day to prolong blade life. Model g0717 (Mfg. since 9/10)

  • Page 39: Section 5: Accessories

    43. h5408 Blade tensioning gauge. Model g0717 (Mfg. since 9/10) h9240—water soluable Machining Oil rustlick water soluable machining oil contains effective chlorinated e.p. additive to provide excel- lent tool life.
  • Page 40 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. t20452 t20451 figure 49. grizzly h0736 h4978 t20446 dial Calipers. ® Model g0717 (Mfg. since 9/10)

  • Page 41: Section 6: Maintenance

    Change gear box oil (every four months if being used daily). Cleaning Cleaning the Model G0717 is relatively easy. After using your bandsaw, remove excess chips by sweeping. Then remove chips for recycling. Wipe down the machine and remove any standing coolant.
  • Page 42 53. gear box. tighten the fill plug, connect the machine to power and run the saw for a minute or two , then check the oil level. add more oil if need- ed to maintain the level at the halfway mark in the sight glass.

  • Page 43: Section 7: Service

    2. Blade is at fault. 3. Gearbox is at fault. 4. Wrong blade for material. 5. Speed is set too slow. Model g0717 (Mfg. since 9/10) troubleshooting pOssiBLE CausE 1. Twist Emergency-Stop button until it pops out. 2. Test for good contacts; correct the wiring.

  • Page 44: Bandsaw Operations

    3. Refer to Blade tension on page 27, and adjust as required. 4. Refer to Blade Change on page 26 and replace the blade. 5. Refer to Blade speed on page 30 and adjust as required. CORRECtivE aCtiOn Model g0717 (Mfg. since 9/10)

  • Page 45: V-Belt

    54. the motor will drop and the V-belt will slacken. hex Bolt figure 54. Belt tension bolt. Model g0717 (Mfg. since 9/10) remove the V-belt, then install a new belt to the desired pulley combination (refer to figure 33 for blade speeds).

  • Page 46: Section 8: Wiring

    To reduce the risk of being shocked, wait at least this long before working on capacitors. EXPERIENCING DIFFICULTIES. If you are expe- riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. Model g0717 (Mfg. since 9/10)

  • Page 47: Wiring Overview

    Main Motor (see page 46) Cutting Fluid pump Motor (see page 46) power Cord (see page 46) Model g0717 (Mfg. since 9/10) wiring Overview Control panel (see page 46) limit switch (see page 46) READ ELECTRICAL SAFETY electrical Box (see page 47)

  • Page 48: Wiring Diagram

    5-20 Plug (As Recommended for 110V) ON Lamp Cutting Fluid Pump Motor 1/8HP, 220V Ground Start Capacitor 3MFD 450VAC Cutting Fluid Pump Motor Rewired for 110V Ground Start Capacitor 3MFD 450VAC Ground 6-15 Plug (Included) Model g0717 (Mfg. since 9/10)

  • Page 49: Electrical Box

    Electrical Box Ground 110V 220V 110V 220V 110V GDM Transformer 50/60Hz 100VA ACG-2A Fuse Fuse Location for 110V Conversion Model g0717 (Mfg. since 9/10) V1 W1 V2 W2 220V 13NO NHD-12D 110V 14NO READ ELECTRICAL SAFETY 13NO NHD-12D 110V 14NO...

  • Page 50: Section 9: Parts

    9: paRts Base Breakdown -48- Model g0717 (Mfg. since 9/10)

  • Page 51: Base Parts List

    LOCK WASHER 8MM PN03M HEX NUT M8-1.25 P0717016 WORK STOP BRACKET P0717017 WORK STOP ROD P0717018 KNOB 3/8-16 X 1.25 P0717019 WORK STOP Model g0717 (Mfg. since 9/10) Base parts List REF PART # P0717020 P0717021 21-1 PSS02 P0717022 PB26M 23-1 PLW04M...
  • Page 52 PW03M FLAT WASHER 6MM P0717070 ELECTRICAL PANEL COVER 70-1 P0717070-1 DOOR HINGE PIN P0717071 FUSE BLOCK P0717072 CONTACTOR NHD C12D 110V 72-1 P0717072 CONTACTOR NHD C12D 110V P0717073 TRANSFORMER GDM 100VA P0717074 TERMINAL BAR 15P Model g0717 (Mfg. since 9/10)

  • Page 53: Saw Bow Breakdown

    Bow Breakdown -51- Model g0717 (Mfg. since 9/10)
  • Page 54 LOCK WASHER 6MM 124-5 PB02M HEX BOLT M6-1 X 12 P0717125 SPACER 8 X 25MM P6201ZZ BALL BEARING 6201ZZ P0717127 ECCENTRIC SLEEVE 127-1 P0717127-1 SLEEVE PLW04M LOCK WASHER 8MM PCAP45M CAP SCREW M8-1.25 X 45 Model g0717 (Mfg. since 9/10)
  • Page 55 HOSE 8 X 320MM 160-2 P0717160-2 HOSE CLAMP 14MM 160-3 P0717160-3 VALVE BRACKET 160-4 PLW03M LOCK WASHER 6MM Model g0717 (Mfg. since 9/10) PART # DESCRIPTION 160-5 PB02M HEX BOLT M6-1 X 12 P0717161 POWER INDICATOR LIGHT TEND P0717162 START SWITCH TEND...

  • Page 56: Labels

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -54-...

  • Page 57: Warranty Card

    Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 58 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

  • Page 59: Warranty & Returns

    & REtuRns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 60 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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