Advertisement
Available languages
Available languages
Quick Links
Owner's
Manual
Oil Lube Two Stage
Air Compressor
AiR COMPRESSOR
=
Safety
Guidelines
=
Assembly
=
Operation
=
Maintenance
=
Troubleshooting
=
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman
website:
www.sears.com/craftsman
N004035
Rev. 0 4/14/08
Advertisement
Related Manuals for Craftsman 919.167812
Summary of Contents for Craftsman 919.167812
- Page 1 Air Compressor AiR COMPRESSOR Safety Guidelines Assembly Operation Maintenance Troubleshooting Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman N004035 Rev. 0 4/14/08...
- Page 2 WARRANTY ..........SPECiFiCATiON CHART ........SAFETY GUiDELiNES ........GLOSSARY ..........DUTY CYCLE ..........ACCESSORIES ..........ASSEMBLY ..........INSTALLATION ......... 10-12 OPERATION ..........13-15 MAINTENANCE ......... 16-19 SERVICE AND ADJUSTMENTS ......19-20 STORAGE ..........TROUBLESHOOTING GUIDE ......21-24 REPAIR PARTS ......... 26-29 ESPANOL ..........
- Page 3 This manual contains information that is important for you to know and under- stand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates immi- _ Indicates a potentially...
- Page 4 Restricting any of the compressor Never place objects against or on ventilation openings will cause top of compressor. serious overheating and could cause Operate compressor in an open area fire. at least 12" (30.5 cm) away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings.
- Page 5 ISK OF SERIOUS iNJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR WHAT CAN HAPPEN HOW TO PREVENT IT Oil can leak or spill and could • Always place compressor on a result in fire or breathing hazard; protective mat when transporting serious injury or death can result, oil to protect against damage to vehicle leaks will damage carpet, paint or...
- Page 6 RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN HOW TO PREVENT iT Your air compressor is powered by Never operate the compressor electricity. Like any other electrically outdoors when it is raining or in wet conditions. powered device, If it is not used properly it may cause electric shock.
- Page 7 RiSK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as Never touch any exposed metal the compressor head, engine head, parts on compressor during or engine exhaust or outlet tubes, can immediately after operation. result in serious burns.
- Page 8 RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT • Review and understand all • Unsafe operation of your air compressor could lead to serious instructions and warnings in this manual. injury or death to you or others. Become familiar with the operation and controls of the air compressor.
- Page 9 Become familiar with these terms the motor automatically restarts is called "cut-in" pressure. before operating the unit. Cut-Out Pressure: When an air CFM: Cubic feet per minute. compressor is turned on and begins SCFM: Standard cubic feet per min- to run, air pressure in the air tank ute;...
- Page 10 Contents of Carton lt may be necessary to brace or support 1 - Air Compressor one side of the outfit when removing 1 - Parts bag containing: the pallet because the air compressor 1 - Owner's Manual will have a tendency to tip. 4 - 5/8"...
- Page 11 GROUNDING INSTRUCTIONS ..3/8" Lag This product should be connected ....Screw a metallic, permanent wiring system, 5/8" Washer ,..../(not supplied) of an equipment-grounding terminal (supplied) i_" or lead on the product. Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit Sh,m___rface--...
- Page 12 FEEDER LINES SLOPE FLOW WITH AIR FLOW AIR FLOW DRAIN LEGS DRAIN ..LUBRICATOR MOISTURE £1 SEPARATOR FLEXIBLE t_AND TRAP t-il ICOUPLING __¢ DISCHARGE - _=_ u,., VALVE_ GLOBE VALVE COMPRESSOR TYPICAL COMPRESSED AiR DiSTRiBUTiON SYSTEM DRAIN COCK VALVE N004035 12-ENG...
- Page 13 KNOW YOUR AiR COMPRESSOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future ref- erence. DESCRiPTiON OF OPERATION Globe Valve: Opens and closes air discharge valve.
- Page 14 Drain Valve: The drain valve is located To restart: at the base of the air tank and is used Place the On/ to drain condensation at the end of Auto/Off each use. lever in the "Off" posi- tion. Allow the motor to Drain cool.
- Page 15 4. Open theglobe valve fully toper- Risk of Bursting. mitairtoescape a ndprevent air Too much air pressure build upintheairtank pressure causes a hazardous risk of during t hebreak-in period. bursting. Check the manufacturer's 5. Move theOn/Auto/Off lever t o maximum pressure rating for air "On/Auto"...
- Page 16 CUSTOMER RESPONSiBiLiTiES Before Daily Every Every Every Every Yearly each after hours hours ihours hours each Check Safety Valve Drain Tank Oil Leaks Check Pump Oil Change Pump Oil Unusual Noise and/or Vibration Air Filter Drive Belt-Condition Motor Pulley/Flywheel alignment Air compressor pump intake and exhaust...
- Page 17 TO DRAIN TANK NOTE: Use 30W compressor oil or a heavy duty SAE 30W, non-detergent, Risk of Unsafe SF grade or better oil DO NOT use Operation. Risk multi-weight automotive engine oils, from noise. Air tanks contain high they will reduce compressor life. Under pressure air.
- Page 18 AiR FILTER = iNSPECTiON Risk of moving parts. Use caution REPLACEMENT when rolling belt onto flywheel, fingers can get caught between Hot surfaces. Risk of burn. belt and flywheel. Compressor heads are exposed when filter cover is removed. See the "Adjust Belt Tension" before tightening motor mounting Allow compressor to cool prior to...
- Page 19 MOTOR PULLEY/FLYWHEEL Tighten the motor drive pulley set screw. See Parts manual for ALIGNMENT torque specifications. NOTE: Once the motor pulley has Visually inspect the motor drive been moved from its factory set loca- pulley to verify that it is perpen- tion, the grooves of the flywheel and dicular to the drive motor shaft.
- Page 20 ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNiCiAN. Risk of Unsafe Operation. Unit position cycles automatically when power nothing visible. is on. When servicing, you may be exposed to voltage sources, in closed position compressed air, or moving parts.
- Page 21 Before you store the air compressor, make sure you do the following: Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary. Set the On/Auto/Off lever to "Off". Close the globe valve. Remove the air tool or accessory. Open the globe valve and allow the air to slowly bleed from the air tank until tank pressure is approximately 20 psi.
- Page 22 PROBLEM CAUSE CORRECTION Air leaks in air Defective air tank. Air tank must be replaced. Do not tank or at air repair the leak. tank welds _Risk of Bursting. Do not drill into, weld or otherwise modify air tank or it will weaken. The tank can rupture or explode.
- Page 23 PROBLEM CAUSE CORRECTION Refer to "Motor Overload Protection" Motor will not Motor overload protection switch has tripped. under Operation. If motor overload protection trips frequently, contact a Trained Service Technician Tank pressure exceeds Motor will start automatically when _ressure switch "cut-in" tank pressure drops below "cut-in"...
- Page 24 PROBLEM CAUSE CORRECTION Knocking Noise Possible defect in safety Operate safety valve manually by valve. pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley. Tighten pulley set screw, see Parts manual for torque specifications.
- Page 25 25-ENG N004035...
- Page 26 Air Compressor Model Number 919.167812 PARTS SHOWN FOR REFERENCE ONLY 39 1_ 57j_ Air Compressor - MODEL NUMBER 919,167812 N004035 N004035 26-ENG...
- Page 27 Air Compressor Model Number 919.167812 iTEM PART DESCRtPTJON BT-226 Belt 91895680 Screw SSN-51 Washer AC-0485 Bracket SSP-6461 Elbow A03163 Outlet Tube SSP-7824 Nut Sleeve Assembly (5/8) A03164 Pulley Z-D26719 Motor SSF-3140-ZN Screw SSF-8111-ZN AC-0434 Outside Beltguard SUDL-9-1 Screw SSN-613 Belleville Washer A17370 Pressure Switch TIA-4200...
- Page 28 Air Compressor Model Number 919.167812 130_._ _--134 138< N004035 28-ENG...
- Page 29 Air Compressor Model Number 919.167812 iTEM PART DESCRiPTiON ¢101 A04421 Bolt A04422 Lock Washer A04423 Pump Head A03957 Filter Element A03959 Valve Kit A04023 Valve Plate A03945 Gasket ¢120 A04424 A04378 Lock Washer A04426 Stud A04427 Cylinder 5140030-51 Piston Ring Set 5140030-52 Piston 5140030-53...
- Page 30 GARANTJA ............CUADRO DE ESPEClFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCClONES DE SEGURIDAD ....32-38 GLOSARIO ............ClCLO DE SERVlClO ..........ACCESORIOS ........... ENSAMBLADO ........... INSTALACl6N ..........40-42 OPERAClON ........... 43-45 MANTENIMIENTO ..........46-50 ALMACENAJE ............ GUJA DE DIAGN6STICO DE PROBLEMAS ......
- Page 31 Modelo N° 919.167812 *5,4 Potencia de trabajo 240V/1 Fase Voltaje / Fases Requerimientos minimos pot ramal de circuito 30 Amp Fusible de retardo Tipo de fusible Capacidad del tanque en galones 80 ASME, Vertical (302,8 litros) Presi6n aproximada de conexi6n 140 psig Presi6n aproximada de desconexi6n 175 psig...
- Page 32 RIESGO DE EXPLOSION 0 INCENDIO C6mo evitarlo _Qu_ puede suceder? = Es normal que los contactos el6ctri- Opere siempre el compresor en un Area bien ventilada libre de mate- cos dentro del motor y el interruptor de presi6n produzcan chispas. riales combustibles, gasolina o vapores de solventes.
- Page 33 _1__ RIESGO RESPIRATORIO (ASFIXIA) C6mo evitarlo &Qu6 puede suceder? El aire comprimido que sale de su • El aire que se obtiene directamente compresor no es seguro para respi- del compresor no se debe usar rarlo. El flujo de aire puede contener para consumo humano.
- Page 34 EXPLOSI6N RIESGO DE Tanque de aire: El tanque de aire de su compresor de aire esta disedado y puede tener c6digo UM (para unidades con tanques de aire de mas de 152 mm (6 pul- gadas) de diametro) segQn las normas de la ASME, Secci6n Viii, Div. 1. Todos los recipientes de presi6n se deben inspeccionar cada dos ados.
- Page 35 Neum_ticos: • El inflado excesivo de los neum&ti- Utilice un medidor de presi6n cos podria causar lesiones graves y de neumaticos para controlar la da_o a la propiedad. presi6n de estos antes de cada uso y mientras los infla; observe el flanco para ver la presi6n correcta del neumatico.
- Page 36 _1___ RIESGO DE OBJETOS DESPEDIDOS C6mo evitarlo &Qu_ puede suceder? La corriente de aire comprimido • Utilice siempre equipo de seguridad puede provocar lesiones en los tejidos certificado: anteojos de seguridad blandos de la piel expuesta y puede ANSI Z87.1 (CAN/CSA Z94.3) impulsar suciedad, astillas, particulas con protecci6n lateral al usar el sueltas y objetos pequer_os a gran...
- Page 37 RIESGO P OR PIEZAS M 6VlLES C6mo evitarlo &Qu6 puede suceder? Las piezas m6viles como la polea, Nunca haga funcionar el compresor el volante y la correa pueden pro- sin los protectores o cubiertas o si los mismos estan daSados. vocar lesiones graves si entran en contacto con usted o con sus •...
- Page 38 RIESGO DE LESION POR LEVANTAR MUCHO PESO C6mo evitarlo _.Qu_ puede suceder? • intento de levantar un obje- • El compresor es demasiado pesa- muy pesado puede provocar do como para que Io levante una lesiones graves. sola persona. Consiga ayuda de otras personas para levantarlo.
- Page 39 Familiaricese con los siguientes t6rminos, como punto bajo, el motor volverA a arran- antes de operar la unidad: car automaticamente. La presi6n baja a la cual el motor arranca automaticamente, CFM: (Cubic feet per minute) Pies cQbicos llama presi6n "minima de corte". por minuto.
- Page 40 Podr& ser necesario Contenido de la Caja apuntalar o soportar Compresor de aire un lado del equipo al extraer la plataforma, Bolsa de piezas conteniendo porque el compresor de aire tender& a siguiente: inclinarse. Manual del operador Extraiga y descarte los (4) tornillos y Arandelas de 5/8 pulg.
- Page 41 INSTRUCCIONES PARA Coloque los (4) tornillos tirafondo de 3/8 pulg. a trav6s de las paras del CONECTAR A TIERRA compresor de aire; de las arandelas Este artefacto debe conectarse al terminal y cu_as, hasta Ilegar a los tarugos de metalico de un sistema de cableado perma- anclaje.
- Page 42 PEN DIENTE DE LA TUI_ERiA DE AUMENTACION FLUJO FLUJO DEL_ DF_ AIRE AIRE FLUJO DEL_ A_RE CAN ERiAS PRINCIPALES DE DISTRIBUCION AIRE, La pendiente del cairo se inclina CANOS direcci6n al sentido del flu)o del aire. condensaci6n del agua fluye _ Io largo DRENAJ rondo del cai)o...
- Page 43 CONOZCA SU COMPRESOR DE AIRE LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para ref- erencias futuras.
- Page 44 V_lvula de drenaje: La v&lvula de drenaje permitirse que el motor enfrie antes de se encuentra ubicada sobre la base del volverlo a arrancar de la siguiente forma: tanque de aire y se usa para drenar la Mover la palanquita de On/Auto/Off condensaci6n al fin de cada uso.
- Page 45 Abra completamente la valvula de Riesgo de asiento, a fin de permitir el escape Explosi6n. del aire y prevenir la acumulaci6n Dernasiada presi6n de aire podr_ set la presi6n de aire dentro del tanque, causa de riesgo de explosi6n. Verifique durante el periodo de asentamiento.
- Page 46 RESPONSABILIDADES DEL CLIENTE Antes Diariamente Cada Cada Cada Cada Anualmente o luego de cada cada uso horas horas horas horas Verifique la vAIvula de seguridad Drenaje del tanque P6rdidas de aceite Verifique el aceite de la bomba Cambie el aceite de la bomba Ruido inusual y/o vibraci6n Filtro de aire...
- Page 47 ACEITE C0MO DRENAR EL TANQUE Riesgo de $61o utilice aceite especifico para operaci6n insegura. Riesgo pot ruidos. Los tanques compresores de aire. Los aceites para autom6viles de diversos pesos como de aire contienen aire de aita presi6n. Mantenga la cara y otras partes del 10W30 no deben utilizarse para los compresores de aire.
- Page 48 Retire la correa y reempl&cela por una Riesgo de Operaci6n nueva. Insegura.Sobrepasar el nivel de aceite causara la falla prematura del Riesgo pot compresor. No exceda su Ilenado. piezas mbviles. Sea precavido cuando haga avanzar Reponga el tap6n del aceite (A) y ajOs- telo firmemente.
- Page 49 Reajuste los tornillos de fijaci6n de El volante del compresor de aire y la polea la polea de empuje del motor vea el del motor deben estar en linea (en el manual de piezas para informarse de mismo piano) dentro de una variaci6n de las especificaciones de torque.
- Page 50 SERVlCIO Y AJUSTETODO TIPO DE MANTENIMIENTO Y REPARACIONES NO MENCIONADOS EN ESTE MANUAL, DEBERAN SER EFECTUADOS POR PERSONAL TECNICO ESPECIALIZADO. t , i_vh=l:_==::l_- , Riesgo de Operaci6n Insegura. La unidad arranca automaticarnente cuando estA enchufada. AI hater el rnantenirniento, el operador puede quedar expuesto a fuentes de corriente y de aire comprirnido o a piezas rnovibles.
- Page 51 Antes de guardar su compresor de aire, agua se condensa dentro asegQrese de hacer Io siguiente: Revise la secci6n Mantenimiento del tanque de aire. Si no se drena, ella corroer_ debilitando las paredes del las p&ginas precedentes y ejecute el tanque de aire, originando un riesgo de mantenimiento...
- Page 52 PROBLEMA CAUSA CORRECCION Un interruptor de presi6n Contacte a un t6cnico calificado P6rdida de presi6n de aire en el inter- defectuoso libera la vAIvula, servicio. ruptor de la vAIvula aliviadora P6rdida de aire en el Tanque de aire defectuoso. El tanque de aire debe ser reem- tanque de aire o en plazado.
- Page 53 PROBLEMA CAUSA CORRECClON El motor no funciona Consulte "Protector de sobreca- El interruptor de protecci6n lentamiento del motor" en la secci6n de sobrecarga del motor se iha abierto. Operaci6n. Si la protecci6n de la sobrecarga del motor dispara con frecuencia, comuniquese con un t6cnico de servicio calificado.
- Page 54 PROBLEMA CAUSA CORRECClON Posible defecto en la v&l- Golpeteo Opere la v&lvula de seguridad manu- almente tirando de su anillo. Si la vula de seguridad. v&lvula aun pierde, debera ser reem- plazada. Posible defecto en la val- Extraiga y limpie o reemplace. vula de seguridad.
- Page 55 Agreements Contratos de Protecci6n para Congratulations on making a smart pur- Reparaciones chase. Your new Craftsman @ product Feficitaciones por hacer una compra is designed and manufactured for years inteligente. Su nueva unidad Craftsman @ of dependable operation. But like all...
- Page 56 ;iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.