Craftsman 16781 - Professional 80 Gal. Vertical Air Compressor Owner's Manual
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Craftsman 16781 - Professional 80 Gal. Vertical Air Compressor Owner's Manual

Craftsman 16781 - Professional 80 Gal. Vertical Air Compressor Owner's Manual

Oil lube two stage air compressor
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Owner's
Manual
I CRRFTgMRNI
Oil Lube Two Stage
Air Compressor
AiR COMPRESSOR
=
Safety Guidelines
=
Assembly
=
Operation
=
Maintenance
=
Troubleshooting
=
Repair
Parts
CAUTION;
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
1000002023
5J2eJo7

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Summary of Contents for Craftsman 16781 - Professional 80 Gal. Vertical Air Compressor

  • Page 1 Oil Lube Two Stage Air Compressor AiR COMPRESSOR Safety Guidelines Assembly Operation Maintenance Troubleshooting Repair Parts CAUTION; Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman 1000002023 5J2eJo7...
  • Page 2 WARRANTY ..........SPECiFiCATiON CHART ........SAFETY GUiDELiNES ........GLOSSARY ..........DUTY CYCLE ..........ACCESSORIES ..........ASSEMBLY ..........iNSTALLATiON ......... 10-12 OPERATION ..........13-15 MAINTENANCE ......... 16-19 SERVICE AND ADJUSTMENTS ......19-20 STORAGE ..........TROUBLESHOOTING GUIDE ......21-23 REPAIR PARTS ......... 24-27 ESPA_IOL ..........
  • Page 3 This manual contains information that is important for you to know and under- stand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates a potentially Indicates an hazardous situation...
  • Page 4 If electrical sparks from compressor If spraying flammable materials, locate come into contact with flammable compressor at least 20 feet (6.1 m) vapors, they may ignite, causing fire away from spray area. An additional or explosion. length of air hose may be required. Store flammable materials in a secure location away from compressor.
  • Page 5 I_1_ ISK OF SERIOUS iNJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR WHAT CAN HAPPEN HOW TO PREVENT iT Oil can leak or spill and could • Always place compressor on a result in fire or breathing hazard; protective mat when transporting serious injury or death can result, oil I to protect against damage to vehicle leaks will damage carpet, paint or...
  • Page 6 RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN HOW TO PREVENT iT • Your air compressor is powered by Never operate the compressor electricity. Like any other electrically outdoors when it is raining or in wet conditions. powered device, if it is not used properly it may cause electric shock.
  • Page 7 RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT iT Touching exposed metal such as Never touch any exposed metal the compressor head, engine head, parts on compressor during or engine exhaust or outlet tubes, can immediately after operation. result in serious burns.
  • Page 8 RiSK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT iT • Unsafe operation of your air I = Review and understand all compressor could lead to serious inju- I instructions and warnings in this ry or death to you or others, manual.
  • Page 9 Become familiar with these terms the motor automatically restarts is called "cut-in" pressure. before operating the unit. Cut-Out Pressure: When an air CFM: Cubic feet per minute. compressor is turned on and begins SCFM: Standard cubic feet per min- to run, air pressure in the air tank ute;...

  • Page 10: Setup Unit

    Contents of Carton may be necessary to brace or support 1 - Air Compressor one side of the outfit when removing 1 - Parts bag containing: the pallet because the air compressor 1 - Owner's Manual will have a tendency to tip. 4 - 5/8"...

  • Page 11: Wiring

    GROUNDING iNSTRUCTIONS ..3/8" Lag This product should be connected to ..Screw a metallic, permanent wiring system, ../ (not supplied) 5/8 Washer ,../.. of an equipment-grounding terminal or lead on the product. Voltage and Circuit Protection (supplied) ,_12 Refer to the specification chart for the...

  • Page 12: Typical Compressed Air Distribution System

    COMPRESSOR TYPICAL COMPRESSED AiR DiSTRiBUTiON SYSTEM DRAIN COCK VALVE 1000002023 12 ENG...
  • Page 13 KNOW YOUR AIR COMPRESSOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future ref- erence. Regulator (sold separately, DESCRiPTiON OF OPERATION shown): An air pressure regulator or a...
  • Page 14 Check Valve: When the air compres- Depress the red reset button on the motor. sor is operating, the check valve is "open", allowing compressed air to Place the On/Auto/Off lever in the enter the air tank. When the air com- "On/Auto"...
  • Page 15 Check all air line fittings and con- _Risk of Bursting. Too much air nections/piping for air leaks by applying a soap solution. Correct pressure causes a hazardous risk of if necessary. NOTE: Minor leaks bursting. Check the manufacturer's can cause the air compressor to maximum pressure rating for air overwork, resulting in premature tools and accessories.
  • Page 16 CUSTOMER RESPONSIBiLiTIES Before Daily Every Every Every Every Yearly each after hours hours hours hours each Check Safety Valve • Drain Tank Oil Leaks Check Pump Oil Change Pump Oil Unusual Noise and/or Vibration Air Filter Drive Belt-Condition Motor Pulley/Flywheel alignment Air compressor pump...

  • Page 17: To Drain Tank

    TO DRAIN TANK NOTE: Use 30W compressor oil or a heavy duty SAE 30W, non-detergent, _Risk of Unsafe SF grade or better oil DO NOT use Operation. Risk multi-weight automotive engine oils, from noise. Air tanks contain high they will reduce compressor life. Under pressure air.

  • Page 18: Air Filter Inspection And Replacement

    AiR FILTER - iNSPECTiON AND See the "Adjust Belt Tension" REPLACEMENT before tightening motor mounting screws. _Hot surfaces. ADJUSTING BELT TENSION Risk of burn. Compressor heads are exposed Slide motor into original position, when filter cover is removed. line the motor up with the mark made earlier on saddle.
  • Page 19 Turn air compressor off, lock out they are not, loosen the setscrew the power supply, and relieve all of the motor drive pulley and air pressure from the air tank. equalize B1 and B2, using care not to disturb the belt alignment Remove belt guard.
  • Page 20 Using an adjustable wrench Clean or replace the check valve. loosen pressure relief tube nut A solvent, such as paint or varnish remover can be used to clean the at air tank and pressure switch. check valve. Carefully move pressure relief tube away from check valve.
  • Page 21 _Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool PROBLEM CAUSE...
  • Page 22 PROBLEM CAUSE CORRECTION Compressor is Prolonged excessive use Decrease amount of air usage. of air. not supplying enough air Compressor is not large Check the accessory air requirement. to operate enough for air requirement. If it is higher than the SCFM or accessories pressure supplied by your air compressor, you need a larger...
  • Page 23 PROBLEM CAUSE CORRECTION Motor will not Check fuse box for blown fuse Fuse blown, circuit breaker run (continued) tripped. and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit.

  • Page 24: Air Compressor Diagram

    Air Compressor Model Number 919.167810 FARTS SHOWN FOR REFERENCE ONLY 2_28 05/07TS 1000002023 Compressor - MODEL NUMBER 919.16781 1000002023 24 ENG...

  • Page 25: Parts List

    Air Compressor Model Number 919.167810 iTEM PART DESCRIPTION BT-226 Belt ¢2 91895680 Screw SSN-51 Washer AC-0485 Bracket SSP-6461 Elbow A03163 Outlet Tube SSPW824 Nut Sleeve Assembly (5/8) 1 ¢8 A03164 Pulley Z-D26719 Motor ¢10 SSF-3140-ZN Screw SSF-8111-ZN AC-0557 Pressure Switch Cover SUDL-9-1 Screw ¢14...

  • Page 26: Pump Diagram

    Air Compressor Model Number 919.167810 PARTS SHOWN FOR REFERENCE ONLY 130__.._"'_134 169-_ 1000002023 26 ENG...
  • Page 27 Air Compressor Model Number 919.167810 ITEM PART DESCRIPTION 9101 A04421 Bolt 102 A04422 Lock Washer 103 A04423 Pump Head 106 A03957 Filter Element 110 A03959 Valve Kit 111 A04023 Valve Plate 113 A03945 Gasket Kit _)120 A04424 121 A04378 Lock Washer 122 A04426 Stud 123 A04427...
  • Page 28 GARANTIA ............CUADRO DE ESPEClFICAClONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCClONES DE SEGURIDAD ....29-34 GLOSARiO ............ClCLO DE SERVlClO ..........ACCESORIOS ........... ENSAMBLADO ........... INSTALACION ..........35-37 OPERACION ........... 38-40 MANTENIMiENTO ..........41-44 SERVICIOS Y REGULAClONES ........
  • Page 29 Este manual contiene informacbn que es importante que usted conozca y comprenda. Esta informaci6n se relaciona con la proteccbn de SU SEGURIDAD y LA PREVENClON PROBLEMAS A SU EQUIP& Para ayudarlo a reconocer esta informaci6n, usamos los simbolos indicados mAs abajo. Sirvase leer el manual y prestar atencbn a estas secciones. Indica una situaci6n de Indica una situaci6n riesgo inminente, que si...
  • Page 30 Si las chispas el_ctricas del compresor Si se pulverizan materiales inflamables, entran en contacto con vapores ubique el compresor al menos a 6,1 m inflamables, pueden encenderse, (20 pies) del Area de pulverizaci6n. Se provocando un incendio o una explosi6n. puede necesitar manguera adicional.
  • Page 31 RIESGO DE LESION O DA_IO A LA PROPIEDAD AL TRANSPORTAR O ALMACENAR LA UNIDAD COMO EVITARLO _,QUE PUEDE SUCEDER? Se puede producir una p_rdida o Coloque siempre el compresor en un derrame de aceite, Io que podria tapete protector cuando Io transporte, provocar peligro de incendio o para proteger al vehiculo de da_os inhalaci6n, lesiones graves o la muerte.
  • Page 32 -i__ RIESGO DE DESCARGA ELECTRICA COMO EVITARLO _,QUE_ PUEDE SUCEDER? " Su compresor de aire funciona Nunca haga funcionar el compresor al aire libre cuando est_ Iloviendo o en con electricidad. Come cualquier condiciones de humedad. otro mecanismo que funciona con electricidad, si no se Io utiliza Nunca haga funcionar el compresor sin correctamente puede provocar...
  • Page 33 RIESGO POR PIEZAS IVi6VILES COMO EVITARLO _,QUE_ PUEDE SUCEDER? Las piezas m6viles como la polea, el Nunca haga funcionar el compresor volante y la correa pueden provocar sin los protectores o cubiertas o si los mismos estAn da_ados. lesiones graves si entran en contacto con usted o con sus ropas.
  • Page 34 RIESGO DE LESION POR LEVANTAR MUCHO PESO _,QUE PUEDE SUCEDER? COMO EVITARLO El intento de levantar un objeto muy I" El compresor es demasiado pesado ® pesado puede provocar lesiones graves, como para que Io levante una sola persona. Consiga ayuda de otras personas para evantar o.
  • Page 35 Esta unidad es suficiente para abastecer de energia electrica a los siguientes accesorios. Estos se encuentran disponibles a tray,s del catalogo para herramientas electricas y manuales, en cualqui- era de los comercios que mantiene la linea completa de SEARS. Accesorios Refi6rase al grafico de selecci6n ubicado sobre la unidad, para elegir el tipo de her-...
  • Page 36 Anclaje del compresor de aire Instrucciones para la conexi6n el_ctrica vibraci6n excesiva puede Riesge de cheque debilitar ai tanque de aire y ca°sat el_ctrico. Una conexi6n explosi6n. Ei compresor debe eetar a tierra inadecuada puede ocasionar montado adecuadamente. electrocuci6n. Las cone×Jones el_ctricas deben ser efectuadas pot un electricista...
  • Page 37 Sistema de distribuci6n de aire • Si la caderia tiene m_s de 30,5 m (100 pies) de Iongitud, utilice la medida Riesgo de inmediata superior. Expiosi6n. • Entierre la caSerfa por debajo de la Los tubos de pi_stico o PVC no hart Ifnea de congelamiento y evite huecos sido dise_ados...
  • Page 38 CONOZCA SU COMPRESOR DE AIRE LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para ref- erencias futuras.
  • Page 39 V_lvula de Permitir que el motor se enfr[e. drenaje: Presionar el valvula de V_lvula drenaje se bot6n rojo de Reinicializaci6n encuentra ubicada sobre la (Reset) que esta en el motor. base del tanque de aire y se usa para drenar la condensaci6n al fin de cada uso Para arrancar el Bot6n Rojo de...
  • Page 40 Abra completamente la vMvula de Riesgo de asiento, a fin de permitir el escape Explosi6n. del mirey prevenir la acumulaci6n Demasiada presibn de aire pedr& ser la presi6n de mire dentro del tanque, cauea de rieego de explosi6n. Verifique durante el periodo de asentamiento. lee valores de m_×ima presi6n dades per ei fabricante...
  • Page 41 RESPONSABlUDADES DELCUENTE Antes Diariamente Cada Cada Cada Cada Anualmente o luego de cada cada use horas horas horas horas Verifique la v_lvula de seguridad Drenaje del tanque Perdidas de aceite Verifique el aceite de la bomba Cambie el aceite de la bomba Ruido inusual y/o vibraci6n Filtro de aire...
  • Page 42 COMe DRENAR EL TANQUE ACEITE , ,, S61o utilice aceite Riesgo de espec[fico para operaci6n insegura. Riesgo per ruidos. Los tanques compresores de aire. Los aceites para autom6viles de diversos pesos come de aire contienen aire de alta presi6n. Mantenga la cara y otras partes del 10W30 no deben utilizarse para los compresores...
  • Page 43 Retire la correa y reemplacela per una Riesgo de Operaci6n nueva. insegura.Sobrepasar el nivel de aceite causara la falla prematura del Riesgo per compresor. No exceda su Ilenado. piezas m6viles. Sea precavido cuando haga avanzar Reponga el tap6n del aceite (A) y ajLiS- telo firmemente.
  • Page 44 Reajuste los tornillos de fijaci6n de El volante del compresor de aire y la polea la polea de empuje del motor vea el del motor deben estar en linea (en el manual de piezas para informarse de mismo plane) dentro de una variaci6n de las especificaciones de torque.
  • Page 45 SERVICIO Y AJUSTETODO TIPO DE MANTENIMIENTO Y REPARACIONES NO MENCIONADOS EN ESTE MANUAL, DEBERAN SER EFECTUADOS POR PERSONAL TECNICO ESPECIALIZADO. Riesgo de Operacibn Insegura. La unidad arranca autom_ticamente cuando est_ enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido...
  • Page 46 Antes de guardar su compresor de aire, agua se condensa dentro asegOrese de hacer Io siguiente: del tanque de aire. Si no se drena, ella Revise la secci6n Mantenimiento corroer_ debilitando las paredes del las p_ginas precedentes y ejecute el tanque de aire, originande un riesge de mantenimiento...
  • Page 47 CAUSA CORRECCION PROBLEMA Perdida de presi6n Un interrupter de presi6n Contacte a un tecnico calificado de aire en el inter- defectuoso libera la vAIvula, servicio. ruptor de la valvula aliviadora P_rdida de aire en el Tanque de aire defectuoso. El tanque de aire debe ser reem- tanque de aire o en )lazado.
  • Page 48 CORRECCION PROBLEMA CAUSA El motor no funciona Consulte "Protector de sobreca- El interruptor de protecci6n lentamiento del motor" on la secci6n de sobrecarga del motor se ha abierto. Operaci6n. Si la protecci6n de la sobrecarga del motor dispara con frecuencia, comunfquese con un t6cnico de servicio calificado.
  • Page 49 CORRECCION PROBLEMA CAUSA Posible defecto en la v_l- Golpeteo Opere la v_lvula de seguridad manu- almente tirando de su anillo. Si la vula de seguridad. v_lvula aun pierde, debera ser reem- _lazada. Posible defecto en la val- Extraiga y limpie o reemplace. vula de seguridad.
  • Page 50 1000002023...
  • Page 51 Agreements Contratos de Proteccidn para Congratulations on making a smart pur- Reparaciones chase. Your new Craftsman ® product Felicitaciones pot hacer una compra is designed and manufactured for years inteligente. Su nueva unidad Craftsman ® of dependable operation. But like all...
  • Page 52 Your Home iiiiiiiiiiiiiii ,,¸ For repair- in your home -of all major brand appliances, iiiiiiiiiiiiii_ lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

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919.167810

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