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Craftsman 919.167801 Owner's Manual
Craftsman 919.167801 Owner's Manual

Craftsman 919.167801 Owner's Manual

Oil lubricated two stage stationary
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I CRAFTSMAN1
Oil Lubricated
Two Stage
Stationary
AIR COMPRESSOR
Model No.
919.167801
Safety Guidelines
Assembly
Operation
Maintenance
Service
and Adjustments
Troubleshooting
Repair
Parts
CAUTION:
Read the Safety Guidelines and
All Instructions Carefully Before Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D26625
Rev. 4
9/20/04

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Summary of Contents for Craftsman 919.167801

  • Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D26625 Rev. 4 9/20/04...
  • Page 2 In f:_ :] q =1 [o]_ [o_o] _ hnl = 1 _i __ ] WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES ..........DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION .......... 11-12 OPERATION ..........13-15 MAINTENANCE ......... 16-17 SERVICE AND ADJUSTMENTS ......
  • Page 3 [,.__o,]2i][o]_] [o,]-"P'_,_ :_n nl Model N o. 919-167801 Max. Developed Bore 4.134" Stroke 2.165" Voltage-Single Phase 240/60/1 Minimum Branch Circuit Requirement 30 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 100 psig 17.4 SCFM @ 175 psig 16.9 [-'f_'1 al=lli'd [=_llJ I m] = 1 ml I _I =[,.1..I m] = 1 alI _I In II[o]][[,1 This manual contains...
  • Page 4 Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. : V:YJ:I;] m] WARNING: Risk of Explosion or Fire How To Prevent It What Could Happen It is normal for electrical contacts within...
  • Page 5 : V;YJ;I;1m_ WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain Drain tank daily or after each use.
  • Page 6 I: V.._:l I'lm] WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Never operate the compressor outdoors Your air compressor is powered electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used properly Never operate compressor with it may cause electric shock.
  • Page 7 I: F.._:I I'lm] WARNING: Risk of Burns WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns.
  • Page 8 I: V;YJ;I;1m] WARNING: Risk of Unsafe Operation WHAT CAN HAPPEN HOW TO PREVENT IT Review and understand all instructions Unsafe operation of your air compressor and warnings in this manual. could lead to serious injury or death to Become familiar with the operation and you or others, controls...
  • Page 9 Become familiar with these terms automatically. The low pressure at which the motor automatically before operating the unit. restarts is called "cut-in" pressure. CFM: Cubic feet per minute. Cut-Out Pressure: When an air SCFM: Standard cubic feet per compressor is turned on and begins minute;...
  • Page 10 I_..'.,_".] =iLv_ I :] i_"d Contents of Carton Multi-Viscosity motor oils, like 1 - Air Compressor 10W 30, should not be used in an air 1 - Parts bag containing: compressor. They leave carbon 1 - Operator's Manual deposits on critical components, 1 - Parts Manual thus reducing performance 4 - 5/8"...
  • Page 11 II__"hf;_ ml W:'Inl [ o_ HOW TO SET UP YOUR UNIT Place the air compressor on on a solid, level surface. Location of the Air Compressor Mark the surface using the holes • Locate the air compressor in a in the air compressor feet as a clean, dry, and well ventilated template.
  • Page 12 Wiring Instructions Air Distribution System Plastic or PVC pipe RISK OF ELECTRICAL is not designed for SHOCK. Improper electrical use with compressed air. grounding can result in electrical Regardless of its indicated shock. The wiring should be done pressure rating, plastic pipe can by a qualified electrician to comply burst from air pressure.
  • Page 13 FEEDER LINES SLOPE AiR FLOW FLEXIBLE COUPLING AiR DISCHARGE VAEVE COMPRESSOR TYPmCAL COMPRESSED AmR DmSTRIBIJTmON SYSTEM DRAIN COOK VALVE 13-ENG D26625...
  • Page 14 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Tank Pressure Gauge: The tank...
  • Page 15 Air Compressor Pump (not shown): Air Intake Filter (not shown) This Compresses air into the air tank. filter is designed to clean air coming Working air is not available until the into the pump. This filter must always compressor has raised the air tank be clean and ventilation openings free from obstructions, pressure above that required at the...
  • Page 16 Too much air Run the compressor for 20 minutes. Make sure the globe pressure causes a hazardous risk of bursting. Check valve is open and there is the manufacturer's maximum minimal air pressure build-up in pressure rating for air tools and tank.
  • Page 17 Customer Responsibilities Before Every Every Every Every Every each Yearly hours hours hours hours hours Check Safety Valve • Drain Tank • Check Oil • Change Oil Unusual Noise and/or Vibration • Air Filter Drive Belt-Condition • Motor Pulley/Flywheel alignment •...
  • Page 18 To Drain Tank NOTE: Operation of the air compressor will cause condensation to build up in the air tank. Always drain tank on a washable surface or in a suitable container to prevent damaging or staining surfaces. Set the On/Auto/Off lever to "OFF".
  • Page 19 Remove the belt and replace Air Filter - Inspection with a new one. Replacement See the "Adjust Belt Tension" Hot surfaces. Risk before tightening motor of burn. mounting screws. Compressor heads are exposed when filter cover is removed. Adjusting Belt Tension Allow compressor to cool prior to Slide motor into original position, servicing.
  • Page 20 Visually inspect the motor drive Motor Pulley/Flywheel pulley to verify that it is Alignment perpendicular to the drive motor NOTE: Once the motor pulley has shaft. Points B1 and B2 of Figure been moved from its factory set should appear to be equal. If location, the grooves of the flywheel they are not, loosen the setscrew and pulley must be aligned to within...
  • Page 21 Unscrew the check valve (turn Unit cycles counterclockwise) using a 7/8" automatically when open end wrench. Note the power is on. When doing Maintenance, you may be exposed orientation for reassembly. to voltage sources, compressed Using a screwdriver, carefully or moving parts. Personal injuries push the valve disc up and can occur.
  • Page 22 Motor Place the On/Auto/Off lever in the On/Auto postion to restart This motor has a manual thermal the motor. overload protector. If the motor IMPORTANT: If the overload overheats for any reason, the protector shuts the motor off overload protector will shut off the frequently, check for a possible motor.
  • Page 23 bd-'_o_!_oIo_ Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressd air sources. Personal injury may occur. Prior to attempting repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Excessive tank...
  • Page 24 PROBLEM CAUSE CORRECTION If there is an excessive amount It is normal for "some" Pressure reading of pressure drop when the pressure drop to occur. on the regulated accessory is used, adjust the pressure gauge regulator as instructed in the (if equipped) Operation section.
  • Page 25 PROBLEM CORRECTION CAUSE Motor will not Let motor cool off and Motor overload protection overload switch will run. switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds _ressure switch "cut-in" when tank pressure drops %essure. below "cut-in" pressure of pressure switch.
  • Page 26 PROBLEM CORRECTION CAUSE Knocking Noise. Possible defect in safety Operate safety valve manually valve. by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley. Tighten pulley set screw, 145-165 in.-Ibs.
  • Page 27 27_ENG D26625...
  • Page 28 I:I I ;! [o.Zo] LvJ - J;! _$',[o]_ i1 V:T_--_ Lv_ I D26625 28_ENG...
  • Page 29 Adapter Filter AC-0755 Gasket Filter Adapter DAC-306 Belt Guard Adapter DAC-225 Male Connector AC-0751 Outlet Tube CAC-4337-1 Check Valve AC-0437 Filter Kit LA-3355 Oil Notice Label LA-3266 Warning Label LA-3105 Craftsman Label LA-3027 Drain Tank Label D20420 Performance Label 29_ENG D26625...
  • Page 30 D26625 30-ENG...
  • Page 31 PART NUMBER DESCRIPTION ABP-8226501 Hardware Kit ABP-5961405 Head ABP-5950057 Gasket Kit (Also includes Inner Valve Plate Gasket) ABP-9053201 Oil Extension Tube D25975 Flywheel ABP-9022003 Sight Glass ABP-5940050 Valve Plate Kit (Includes Inner Valve Plate Gasket) ABP-9101164 Drain Plug Screw ABP-9162030 Drain Plug Seal ABP-9004009 Flywheel Washer...
  • Page 32 GARANTIA ............CUADRO DE ESPECIFICACIONES ........DEFINIClONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ...... 29-34 GLOSARIO ............ACCESORIOS ............ClCLO DE SERVIClO ..........ENSAMBLADO ............INSTALAClC)N ............. 37-38 OPERACION ............39-41 MANTENIMIENTO ..........42-43 SERVIClOS Y REGULACIONES ........
  • Page 33 [o..]uy;1 _,]::[o]I_,] : :11 =[,.-..] -..,1=[o-] I=1 [o-7;Io-] [o]_I=[,.-.,] Modelo N ° 919-167801 MAx. HP desarrollado Didmetro interior 4,134 po (60,4mm) Carrera 2,165 po (34,3mm) Tensi6n monof_sica 240/60/1 Circuito minimo requerido Acci6n Retardada Tipo de Fusible Capacidad de aire en el tanque 80 Galones (113,6 litros) Presi6n de corte de entrada Presi6n de corte de salida...
  • Page 34 I]]_,,.']hj[i_uI_o,][o]_]_,.'__o]-'_L,1_hnl_ I,.]=lB'_I_[e-Iu]-'!l,.__,1 GUARDE ESTAS INSTRUCCIONES LA OPERACI(_N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODRIAN OCASIONAR SERIAS LESIONES Y DANOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. I'.] =1 ! It] ;[e] ADVERTENCIA: Riesgo explosi6n...
  • Page 35 I'.,1 _ ! [_-"[*_ ADVERTENCIA: Riesgo de explosibn TANQUE AIRE: SIGUIENTES CONDICIONES PODRJAN, CAUSAR DEBILITAMIENTO DEL TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESIONES. _QUI_ PUEDE OCURRIR? _,C6MO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s en el tanque,...
  • Page 36 I:,,,1 _1 ! [,_ --[e] ADVERTENCIA: Riesgo de descarga eldctrica _QUE PUEDE OCURRIR? _,C6MO PREVENIRLO? Su compresor de aire esta accionado per Jamas opere el compresor a la intemperie cuando esta Iloviendo o en condiciones electricidad. Cemo cualquier otto dispositivo humedad.
  • Page 37 I:,,,1 =1 ! [,_ --[e] ADVERTENCIA: RIESGO DE QUEMADURAS _,QUI_ PUEDE OCURRIR? _,C6MO PREVENIRLO? Tocar el metal expuesto tal como el cabezal Jam_s toque partes de metal expueetas en el compresor durante o inmediatamente despues del compresor o los tubos de salida del escape, de la operaci6n, el eempresor permanecer;_...
  • Page 38 ADVERTENCIA: Riesgo de operacibn insegura _,QUE PUEDE OCURRIR? }_C6MO PREVENIRLO? La operacion insegura de su compresor de aire Revise y cornprenda todas las instrueciones y podria ocasionarle serias lesiones o la muerte advertencias contenidas en este manual. a usted u otros. Familiaricese con los m_todos de operacibn control...
  • Page 39 del tanque baja al valor fijado en fAbrica Familiaricese con los siguientes t6rminos, como punto bajo, el motor volverA a antes de operar la unidad: arrancar automaticamente. La presi6n CFM: (Cubic feet per minute) Pies cLibicos baja a la cual el motor arranca por minuto.
  • Page 40 , ,_o Nosedebenusar Contenido de la Caja aceites de Compresor de aire viscosidad mt_ltiple como 10W30 en ningtin compresor de aire. Estos Bolsa de piezas conteniendo aceites dejan depbsitos de carbono en Iosiguiente: componentes criticos, reduciendo el Manual del operador rendimiento y la vida titil del compresor.
  • Page 41 Instale el compresor de aire sobre Ubicacibn del compresor de aire una superficie s61ida y nivelada. • Instale el compresor de aire en una Marque la superficie utilizando como zona limpia, seca y bien ventilada. plantilla, los orificios existentes en las paras del compresor de aire.
  • Page 42 Sistema de distribuci6n de aire Instrucciones para la conexi6n el_ctrica , ,, Lostubosde plastico o PVC RIESGO DE ELECTROCUCION. no han sido disefiados para usarlos con aire comprimido. Independientemente conexi6n a tierra inadecuada puede de Io que estd indicado como ocasionar electrocuci6n.
  • Page 43 PENDIENTE DE LA TUBERiA DE ALIMENTACION FLUJO COLUMNA DESECHOS COMPRESION DE AIRE SISTEMA TiPmCO DE DISTRIBUCI6N DE AIRE VALVU LA-GR_FO PURGA 43_SP D26625...
  • Page 44 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 45 C6mo utilizar su unidad Valvula reguladora: Cuando el compresor de aire se encuentra C6mo detenerla: funcionando, la v_lvula reguladora esta "abier_a", permitiendo la entrada del aire Coloque la posici6n de la Ilave comprimido al tanque de aire. Cuando el interruptora On/Auto/Off en la nivel de presi6n del tanque alcanza el punto de "corte",...
  • Page 46 Verifique la existencia de vibraci6n Como poner en marcha excesiva. Reajuste o acute el pie del compresor, si ello fuera necesario. Mueva la palanca On/Auto/Off a la posici6n "AUTO" y deje que se Luego de 20 minutos, cierre la incremente la presi6n del tanque. El v_lvula de asiento.
  • Page 47 ResponsabUidades del cliente Antes ICada Cada Cada Cada Cada 8 40 Anualmente cada horas horas horas horas horas Verifique la v_lvula de seguridad • Drenaje del tanque • Verifique el aceite • Cambio de •2 aceite •2 Ruido inusual y/o vibraci6n •...
  • Page 48 Cbmo drenar el tanque NOTA: La operaci6n del compresor de aire causa condensaci6n que se acumula dentro del tanque de aire. Drene siempre el tanque sobre una superficie lavable o dentro de un contenedor apropiado, con el objeto de prevenir da_os o el manchado de superficies. Coloque la palanca On/Auto/Off la posicidn "OFF".
  • Page 49 Retire la correa y reempl4cela Filtro de Aire - Inspeccibn y una nueva. reemplazo Vea "Regulaci6n de la tensi6n de la Superficies correa" antes de ajustar los tornillos calientes. montantes del motor. Riesgo de quemaduras. Las cabezas del compresor estan expuestas cuando Regulaci6n de la Tensibn...
  • Page 50 Reajuste los tornillos de fijaci6n de la Polea y volante - Alineaci6n polea de empuje del motor. Vea el NOTA:Una vez que la polea del motor ha Manual de partes para informarse de sido movida, punto de su instalaci6n las especificaciones de torque.
  • Page 51 , ,_ Launidadcicla Desenrosque la vMvula de retenci6n automaticamente girAndola hacia la izquierda usando una Ilave de boca de 7/8 plug. (22 en cuanto la energia eldctrica es mm). Tome nota de la orientaci6n conectada. AI efectuar el mantenimiento, para volverla a ensamblar. usted quedara expuesto a tensibn viva, Usando un destornillador, empuje...
  • Page 52 Motor NOTA: Si el protector de sobrecarga apaga el motor con mucha frecuencia, Este motor tiene un protector manual de verifique si hay algt_n posible sobrecarga t_rmica. Si el motor se problema de voltaje. Tambien se puede sobrecalienta por cualquier motivo, el protector de sobrecarga apaga el motor.
  • Page 53 [et!_;Yl.]=ll.]V;_e_'_ff_e] .]=I-n;_e]-]m=lLv_V;_. El desarrollo de reparaciones puede exponer a sitios corriente viva, partes en movimiento o fuentes de aire comprimido que podrian ocasionar lesiones personales. Antes de intentar reparaci6n alguna, desenchufe el compresor de aire y purgue toda la presi6n aire del tanque.
  • Page 54 PROBLEMA CORRECClON CAUSA Si se trata de una excesiva cantidad Es normal que ocurra algt_n La lectura de la en la merma de presi6n cuando se descenso en la presi6n. presi6n sobre el agrega el uso de un accesorio, ajuste man6metro el regulador de acuerdo a las regulado (si viene...
  • Page 55 CORRECClON PROBLEMA CAUSA El motor no El interrupter de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abier_o. reajustarA automAticamente. El motor arrancarA automAticamente La presi6n del tanque excede cuando la presi6n del tanque caiga la presi6n de "corte mAximo"...
  • Page 56 CORRECClON PROBLEMA CAUSA Golpeteo. Posible defecto en la v_lvula Opere la vAIvula de seguridad manualmente tirando de su anillo. Si de seguridad. la vAIvula aun pierde, deberA ser reemplazada. Posible defecto en la vAIvula Extraiga y limpie o reemplace. de seguridad. Polea floja.
  • Page 57 57-SP D26625...
  • Page 58 D26625 58_SP...
  • Page 59 59-SP D26625...
  • Page 60 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.