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Table of Contents
Related Manuals for Ford SUPER DUTY F SERIES
Summary of Contents for Ford SUPER DUTY F SERIES
- Page 1 DO NOT DESTROY: THIS MANUAL IS REQUIRED BY LAW. KEEP UNTIL THE VEHICLE IS COMPLETED BY THE FINAL STAGE MANUFACTURER. 2006 SUPER DUTY F-SERIES INCOMPLETE VEHICLE MANUAL Incomplete Vehicle Types For This Manual Super Duty F-Series Chassis Cab Ð March, 2005 6C34-19A268-BA...
- Page 2 U.S. & CANADIAN MOTOR VEHICLE SAFETY STANDARDS (Application By Vehicle Type) Vehicle Type Standard Equipment Number Title of Standard Truck Control Location, Identification and Illumination Transmission Shift Lever Sequence, Starter Interlock & Transmission Braking Effect Windshield Defrosting & Defogging Systems Windshield Wiping and Washing Systems Hydraulic and Electric Brake Systems Brake Hoses...
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Page 3: Introduction
IMPORTANT: UNITED STATES AND CANADIAN VEHICLES Alterations to an incomplete vehicle by someone other than Ford Motor Company, or damage in transit, may affect compliance statements that are furnished in this manual, or representations that are printed on the label that may be affixed to a vehicle. -
Page 4: Table Of Contents
TABLE OF CONTENTS U.S. & CANADIAN MOTOR VEHICLE SAFETY STANDARDS ............Inside Cover INTRODUCTION ................... 1 DEFINITIONS ..................3-4 GENERAL INFORMATION ..............5 Directions................... 5 VEHICLE DESCRIPTION ..............6 COMPLETED VEHICLE TYPES .............7 STATEMENTS OF CONFORMITY ........... 8-24 CANADIAN VEHICLES Vehicle Identification ................ -
Page 5: Definitions
Canadian definitions are from Canadian Motor Vehicle Safety Regulations (CMVSR), Section 2(1), and are in italics. Ford Motor Company definitions are for the purpose of this manual only. Some terms are followed by an abbreviation that is used throughout this manual. -
Page 6: Definitions
Multipurpose Passenger Vehicle (MPV) – a motor vehicle recliner mechanism, seat padding, all attaching hardware, with motive power, except a low-speed vehicle or trailer, and the final trim material (i.e., cloth, leather, or vinyl). (Ford designed to carry 10 persons or less which is constructed Motor Company) either on a truck chassis or with special features for Truck –... -
Page 7: General Information
Each Chassis Cab (see definition on page 3) manufactured by of Federal Regulations, Part 568 – “Vehicles Manufactured in Ford Motor Company has a label affixed to the driver-door lock Two or More Stages”, and Section 6 of the Canadian Motor pillar that identifies the following:... -
Page 8: Vehicle Description
• Optional prep package when the vehicle is so equipped on page 7 will identify incomplete vehicles and the optional prep packages or trim codes that may be required by Ford INCOMPLETE VEHICLE INFORMATION LABEL Motor Company if final stage manufacturers wish to rely on... -
Page 9: Completed Vehicle Types
SRW – Single Rear Wheels IMPORTANT: ** DRW – Dual Rear Wheels Ford Motor Company makes no representation that the completed vehicle types listed above are the only vehicle types appropriate for the incomplete vehicles listed. However, if a unit is completed as a vehicle type other than as listed above, the Statements of Conformity may not be applicable. -
Page 10: Statements Of Conformity
The statements provided for each safety standard number are appropriate compliance representations for each Canadian safety standard number if this incomplete vehicle, identified by the VIN on the front of the document, was manufactured by Ford Motor Company for sale or use in Canada, except as may be noted at the conclusion of each safety standard number. - Page 11 TABLE B brake assembly. = Horizontal distance from front wheel to front • Any removal of a Ford body or chassis component is passenger load. (Dimensions are inches) accompanied by the addition of equal weight. All Super Duty F-Series = 61.2 •...
- Page 12 FMVSS 105 DEFINITIONS AND CALCULATION ILLUSTRATION FOR INCOMPLETE SUPER DUTY F-SERIES = Passenger load (See Passenger Load Table D = Weight of the vehicle (chassis and cab) (fuel page 9). tanks full) [pounds]. Including option weight. = Vertical distance from the ground to the center = Vehicle wheelbase [inches].
- Page 13 TABLE F MAXIMUM UNLOADED VEHICLE WEIGHTS WITH SECOND UNIT BODY (This Weight Information Does Not Apply To Vehicles Over 4536 kg [10,000 lb] GVWR) MAX. UNLOADED VEHICLE WEIGHT SECOND UNIT BODY kilogram [pound] MAXIMUM Engine Size – liter [cubic inch] CENTER OF GRAVITY FRAME HEIGHT†...
- Page 14 TABLE G SUPER DUTY F-SERIES VEHICLES MINIMUM SECOND UNIT BODY WEIGHTS Wide Frame Pickup Box Deletes F-250/350 956mm [37.7 in] Model and Body Wheelbase Minimum SUB Configuration Style mm [in] Weight kg [lb] Regular Cab 3480 [137] F-250/350 172 [380] Super Cab 4013 [158] Crew Cab...
- Page 15 Lamps, Reflective Devices, and Associated Equipment standard and is connected to the electrical power source are applicable to the Chassis Cab: as provided by Ford Motor Company. See the figure No additional components may be added to the below for circuit location.
- Page 16 Ford Motor Company) are also required for compliance with Standard 108. Item The items of equipment which are supplied by Ford Motor Company (identified by the code S in Table H, on this Headlamps page) are designed and installed to conform to all the Tail Lamps requirements of Standard 108.The completed vehicle will...
- Page 17 Ford Motor Company, are not removed, relocated, • The mirrors and their mounts as supplied by Ford altered, or modified in any way. If additional power Motor Company are not removed, relocated, replaced, operated window, partition, or roof panel systems are or altered.
- Page 18 If a vehicle is equipped with a Passenger-side Air Bag Delete option, a right-hand passenger seat should never be installed. If such a seat is installed, Ford Motor Company makes no representation as to the compliance of the completed vehicle to Standard 201.
- Page 19 This vehicle, when completed, will conform to Standard 204 INFORMATION 208, Occupant Crash Protection, if: Refer to the Design Recommendation section of the Ford • The seat belts, seat belt warning system, passenger air Truck Body Builders Layout Book for Second Unit Body...
- Page 20 AFFECT THE DEPLOYMENT OF THE AIR BAG (31), (32), (33), (34), (35), (36), (37), (38), (39), and (40) WHEN SO EQUIPPED. REFER TO THE FORD TRUCK should be substituted for the reference to FMVSS 208 BODY BUILDERS LAYOUT BOOK FOR SNOW PLOW Section 7.4.
- Page 21 Any seat belt assemblies added to a vehicle must Refer to the Design Recommendations section in the conform to the requirements of this Standard. Ford Truck Body Builders Layout Book for Second Unit 209 Canadian Requirements: Body Attachment information to aid in designing second...
- Page 22 Standard 301. Completed vehicles and the Unloaded Vehicle Weight does not exceed the manufactured by Ford Motor Company that are tested values specified in Table F page 11, corresponding to to demonstrate compliance with Standard 301 are the incomplete vehicle type, wheelbase, and engine loaded pursuant to s7.1.6 of the Standard.
- Page 23 † Temporary removal of the front bumper and front bumper mounting system during manufacture and reinstallation in 19 mm accordance with the instructions provided in the Ford Truck [.75 in.] Shop Manual should not adversely affect compliance of the completed vehicle to Standard 301.
- Page 24 TO 2.8 - 3.9 NEWTON METERS [25-35 IN. LB.] [ ] DIMENSIONS ARE INCHES * NOT SUPPLIED BY FORD MOTOR COMPANY (CA) BACK OF CAB TO CENTERLINE OF REAR AXLE Remove and discard the Ford installed fuel fill system 60 INCH CA 84 INCH CA 108 INCH CA...
- Page 25 4013mm [158.0] Crew Cab 4380mm [172.4] 620mm [24.4] 923mm [36.7] Remove and discard the Ford installed fuel fill system components 540mm [21.25] (provided for shipping purposes only) except save and reuse the metal neck and cap assembly. 743mm [29.25] Use the new hoses, pipes, scuff guards, tie wraps, and clamps 267mm [10.5]...
- Page 26 Standard which are installed by Ford Motor Company and all components covered by Standard 302, which are • Engine air duct, air intake choke or silencer, air cleaner added to the incomplete vehicle by subsequent stage and air cleaner element.
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Page 27: Canadian Vehicles
• The Powertrain Control Module (PCM) must not be relocated and applicable test method according to “CAN/CSA-C108.4- from the position as installed by Ford Motor Company. M92”. Violation of these regulations is punishable by fine or imprisonment. This Ford-built incomplete vehicle was designed and manufactured to be capable of meeting the regulatory requirements or such modifications thereof as may... -
Page 28: Emission Certification Information
It is important that the final stage manufacturer observe vehicle restrictions from vehicle safety requirements, etc., which are located elsewhere in this manual. Additional emissions certification information is contained in the Ford Truck Body Builders Layout Book for the model year and type of this incomplete vehicle. -
Page 29: Tampering With Noise Controls
Z). The cylindrical zone uses the axis of the Electronic Engine Control System and certain emissions- described above, starts at the outer most surface of the Ford related components. For all incomplete vehicles, except Basic supplied fuel filler housing, and projects outward (away from (Stripped) Chassis (which is not equipped with an instrument the frame). -
Page 30: California Motor Vehicle Emission Control Label
The label shall be affixed in such a should be replaced by the same Ford Motor Company part manner that it cannot be removed without being destroyed or number or equivalent to maintain RFI suppression. -
Page 31: Reference Information
REFERENCE INFORMATION FORD TRUCK BODY BUILDERS LAYOUT BOOK Throughout this manual you will find references to information found in the Ford Truck Body Builders Layout Book. Additional Design Recommendations and specifications are also provided to assist subsequent stage manufacturers in completing chassis cab and incomplete vehicles. - Page 32 FORD MOTOR COMPANY THE AMERICAN ROAD DEARBORN, MI 48121 FORD MOTOR COMPANY OF CANADA LIMITED THE CANADIAN ROAD OAKVILLE, ONTARIO L6J 5E4...