All-Power APC4016 Owner's Manual
  1. Manuals
  2. Brands
  3. All-Power Manuals
  4. Air Compressor
  5. APC4016
  6. Owner's manual

All-Power APC4016 Owner's Manual

2.5hp 6 gallon air compressor
Hide thumbs Also See for APC4016:
Table of Contents

Advertisement

Quick Links

2.5HP 6 GALLON
AIR COMPRESSOR
FORTECHNICAL S UPPORT PLEASE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the APC4016 and is the answer not in the manual?

Questions and answers

Related Manuals for All-Power APC4016

Summary of Contents for All-Power APC4016

  • Page 1 2.5HP 6 GALLON AIR COMPRESSOR FORTECHNICAL S UPPORT PLEASE...

  • Page 2: Table Of Contents

    AirCompressor Table of Contents Topic Page Safety Guidelines - Definitions Hazard Warnings Air Compressor • Precautions • Basic Air Compressor Components • Assembling the Compressor • Compressor Controls • Electrical Power Requirements • Breaking In The Pump • Operating Instructions •...
  • Page 3 Owner's Manual WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONSIN THISMANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.ALL-POWERAMERICA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESEINSTRUCTIONS. Compressor Inspection Prior to installation and usage, thoroughly...

  • Page 4: Safety Guidelines- Definitions

    AirCompressor Safety Guidelines- Definitions This manual contains important informationthat you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. POSSIBILITY OFPERSONAL INJURYORDEATH IF INSTRUCTIONS WARNING! WARNINGS INDICATE A CERTAINTY ORSTRONG ARE NOTFOLLOWED.

  • Page 5: Hazard Warnings

    Owner's Manual Hazard Warnings Dust WARNING!SOMEDUSTCREATED BYPOWER SANDING, S AWING, GRINDING, DRILLING, A NDOTHERCONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TOTHESTATEOFCALIFORNIA TO CAUSECANCER, BIRTHDEFECTS OROTHERREPRODUCTIVE H ARM. These chemicals may include (but are not limitedto) the following: • Lead from lead-based paints •...
  • Page 6 AirCompressor HazardWarnings(cont'd) Riskof Eyeor HeadInjury What could happen: • Air powered equipment and power tools are capable of propelling materials such as fasteners, metal chips, saw dust, and other debris at high speed, which could resultin seriouseye injury. • Compressed air can be hazardous.The air stream can cause injuryto softtissue areas such as eyes, ears, etc.
  • Page 7 Owner's Manual HazardWarnings(cont'd) Riskof Fireor Explosion What could happen: • Abrasive tools such as sanders and grinders, rotating tools such as drills, and impact tools such as nailers, staplers, wrenches, hammers, and reciprocating saws are capable of generating sparks which could result in ignition of flammable materials.
  • Page 8 AirCompressor HazardWarnings(cont'd) Riskof HearingLoss What could happen: • Long term exposure to noise produced from the operation of air tools can lead to permanent hearing loss. How to prevent it: Always wear ANSI $3.19 hearing protection when using a compressor. HazardRiSk to Breathing/Inhalation What could happen:...
  • Page 9 Owner's Manual HazardWarnings(cont'd) Riskof Injury What could happen: • Tools left unattended, or with the air hose attached can be activated by unauthorized persons leading to their injury and/or injury to others. • Air tools can propel fasteners or other materials throughout the work area.
  • Page 10 AirCompressor HazardWarnings(cont'd) Riskof Injury(cont'd) How to prevent it: • Remove air hose when toolis not in use and store tool in secure location away from reach of children and or untrainedusers. • Use only parts, fasteners, and accessoriesrecommendedby the manufacturer. •...
  • Page 11 Owner's Manual HazardWarnings(cont'd) Riskof Injury(cont'd) • Use only impact grade socketson an impact wrench. • Do not apply excessive force to the tool. Let the tool perform the work. • Never pointdischarge of tool at self or others. • Do not pulltrigger unlesstool contact safety device is against work surface.
  • Page 12 AirCompressor Hazard Warnings (cont'd) Riskof ElectricShock What could happen: • Using air tools to attach electrical wiring can result in electrocution or death. • Improper electrical connections can result in fires,electrocution, or death. This tool is not provided with an insulated gripping surface. Contact with a "live"...
  • Page 13 Owner's Manual HazardWarnings(cont'd) Riskof Entanglement What could happen: • Tools containing moving elements or driving other moving tools (grinding wheels, sockets, sanding discs, etc.) can become entangled in hair, clothing, jewelry, and other loose objects, resulting in injury. How to prevent it: Never wear loose fitting clothes, or apparel whichcontains loose straps or ties, etc.
  • Page 14 AirCompressor HazardWarnings(cont'd) Riskof Cut or Burns What could happen: • Tools which cut, shear, drill, staple punch, chisel, etc. are capable of causing serious injury. • The pump and manifold generate high temperatures. How to prevent it: Keep the working part of the tool away from hands and body. •...

  • Page 15: Air Compressor

    Owner's Manual Compressor Item Value Model Number APC4016 Peak H.P. (CV) Tank Capacity Gallons/Liters Voltage/Amps/Phase 115/2.6/1 Kick-In Pressure Kick-Out Pressure WARNING! THE POWER CORD ON THIS PRODUCT CONTAINS LEAD, A CHEMICAL, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCERAND BIRTH DEFECTS OR OTHER REPRODUCTIVEHARM. WASH HANDSAFTER HANDLING.

  • Page 16: Basicair Compressorcomponents

    Owner's Manual Compressor (cont'd) BasicAir CompressorComponents The basic componentsof the air compressorare the electricmotor, pump, pressureswitch,and tank. The electric motor(see A) powersthe pump. The A&B electric motoris equippedwith an overload protectorand an automatic reset. If the motorbecomes overheated, the overload protectorwill shut it downto preventdamage to the motor.When the motorsufficientlycools, it will automaticallyrestart.
  • Page 17 AirCompressor Compressor (cont'd) Assembling the Compressor ( cont'd) Tighten the handle into its position with screws included. Check the compressor's serial labelto ensure that you have received the model ordered, and that it has the required pressure rating for its intended use.

  • Page 18: Compressorcontrols

    Owner's Manual Compressor (cont'd) CompressorControls • Power switch: This switchturns the compressorpower ON and OFF. • Pressure switch : This switch turnson the compressor. It is operated automaticallywhen the power switch is in the ON position,it allows the compressor to start up or shut down automatically,withoutwarning, depending upon air demand.

  • Page 19: Electrical Power Requirements

    AirCom Compressor (cont'd) Compressor C ontrols (cont' d ) • Regulated pressure gauge: This gauge measures the regulated outlet pressure. • Regulated pressure quick connect coupler: This couplerconnects to the regulatedoutlet pressure.To connect air hose, pushcouplerin. To disconnectair hose, pull the couplercollar back and separate the coupling. Electrical P owerRequirements ElectricalWiring Refer to the air compressor's serial label for the unit'svoltage and...
  • Page 20 Owner's Manual Compressor(cont'd) Electrical P owerRequirements ( cont'd) ExtensionCord Use the chart on the right for the proper extension cord length. Length Rating Cord in Feet Use only a 3-wire extension cord that has a 3-blade groundingplug, (120Volts) 25' I 50' 100' t50' and a 3-slot receptaclethat willac- 10-12...

  • Page 21: Breaking Inthe Pump

    AirCompressor Compressor (cont'd) Breaking Inthe Pump Turn the pressure switch to the OFF position. Open the petcock. Turn counterclockwise. Plug in the power cord. Turn the power switch to the ON position. The compressor will start. Allow the compressor to run for 15 minutes, to break in the internal parts.
  • Page 22 Owner's Manual Compressor(cont'd) Operating Instructions (cont'd) ELECTRICAL MOTOR AND THE PUMP. TO PREVENT BURNS OR ARNING! HIGH TEMPERATURESARE GENERATED BY THE OTHER INJURIES, DO NOT TOUCH THE COMPRESSOR WHILE IT IS RUNNING. ALLOW IT TO COOL BEFORE HANDLING OR SERVICING. KEEP CHILDRENAWAY FROM THE COMPRESSOR AT ALL TIMES.

  • Page 23: Maintenance

    Air Corn Compressor (cont'd) Maintenance PLUGTHECOMPRESSOR A NDRELIEVE ALLAIRPRESSURE FROMTHE WARNINGITOAVOIDPERSONAL INJURY, ALWAYS SHUTOFFAND UN- SYSTEM BEFORE PERFORMING ANYSERVICE ONTHEAIR COMPRESSOR Regular maintenancewill ensure troublefree operation.Your electric powered air compressorrepresents high quality engineeringand construction;however, even high quality machinery requires periodic maintenance.

  • Page 24: Storage

    Owner's Manual Compressor (cont'd) Maintenance(cont'd) Draining the Tank Relieve theair pressure inthesystem andopenthepetcock o nthebottom ofthetankto drain. WARNING! CONDENSATION WILLACCUMULATE IN THE TANK. TO PREVENT CORROSIONOF THE TANKFROM THE INSIDE, THIS MOISTURE MUST BE DRAINED AT THE END OF EVERY WORKDAY.BE SURE TO WEARPROTECTIVE EYEWEAR_ Note: In cold climates, drain the tank after each use to reduce problems with freezing of water condensation.

  • Page 25: Troubleshooting

    Troubleshooting solutions. Note: Troubleshooting problems may have similar causes and Lowpressure, o r notenoughair,or compressor d oesnotstop • Tank petcock is open ° Close petcock • Prolonged excessive use of air Decrease amountof air used • Compressornot large enough o Check air requirement of accessory.If it is higherthan CFM and pressure supplied by compressor,you need a larger compressor.
  • Page 26 Owner's Manual Troubleshooting(cont'd) Excessive startingandstopping, w hilenot in • Fittings leak o Check fittings with soapy water. Tightenor reseal leaking fittings.DO NOT OVERTIGHTEN. Replace worn parts and reassemble with new seals. o Replace any faulty seals. • Air leaks from regulator,or regulator does not regulate pressure Dirty or damaged regulator internalparts.
  • Page 27 AirCompressor Troubleshooting (cont'd) Overheating • Poorventilation Relocate compressor to an area with cool, dry and well-circulatedair. • Dirtycoolingsurfaces o Clean all coolingsurfaces of pumpand motorthoroughly. • Leakingvalve Replace worn parts and reassemble with new seals. Motorstalls • Low voltage o Furnish adequate power. •...
  • Page 28 Owner's Manual Troubleshooting(cont'd) Motorwill notrun(cont'd) • Fuse blown or circuit breaker tripped o Replace blownfuse or reset circuitbreaker. Do not use fuse or circuit breaker with higherrating than specifiedfor your branch circuit. o Check for properfuse; "Fusetron" type T is acceptable. o Check for low voltage and proper extensioncord size.

  • Page 29: Glossary Of Terms

    Owner's Manual Glossary of Terms • CFM: Cubic feet per minute;a unit of measure of air flow. • PSh Pounds per square inch;a unitof measure of air pressure, • Kick-in pressure: Factoryset low pressure pointthat starts the compressorto repressurizethe tank to a higher pressure •...

  • Page 30: Limitedwarranty

    ALL-POWER will repair or replace, at ALL-POWER's sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business...
  • Page 31 Owners Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by ALL-POWER AMERICA, or unauthorized repair or alterations. Repair and transportation costs of merchandise determined not to be defective.
  • Page 32 Air Compressor LimitedWarranty (cont'd) ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you.

Table of Contents