Enerco HEATSTAR enerRADIANT ERXL-100 Operating Instructions And Owner's Manual

Enerco HEATSTAR enerRADIANT ERXL-100 Operating Instructions And Owner's Manual

Gas-fired, low-intensity infrared heaters approved for residential garage/ commercial applications
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OpERATING INSTRUCTIONS AND OWNER'S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions.
Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or
operate the heater.
WARNING:
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual. For assistance or
additional information consult a qualified installer, service agency or the gas supplier.
— WHAT TO DO IF YOU SMELL GAS
Open Windows
DO NOT try to light any appliance.
DO NOT use electrical switches.
DO NOT use any telephone in your house. Immediately call your local gas supplier from a
neighbor's telephone. Follow the gas supplier's instructions.
Do not touch any electrical switch; do not use any phone in your building.
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
If you cannot reach your gas supplier, call the Fire Department.
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WARNING: If the information in these instructions are not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
enerRADIANT
Gas-Fired, Low-Intensity Infrared Heaters
approved for residential Garage/
Commercial Applications
Enerco Group, Inc., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500
HEATSTAR
ERXL-60
ERXL-80
ERXL-80S
ERXL-100 ERXL-100S
ERXL-125 ERXL-125S
ERXL-150 ERXL-150L
ERXL-175 ERXL-175L
®
3/08 ?????????

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Summary of Contents for Enerco HEATSTAR enerRADIANT ERXL-100

  • Page 1 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Enerco Group, Inc., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500 enerRADIANT ®...
  • Page 2: Table Of Contents

    Section 7 OPERATION MAINTENANCE ... 21 Section 8 TROUBLESHOOTING ... 23 Section 9 REPLACEMENT PARTS ... 24 Section 10 ENGINEERING SPECIFICATIONS ... 25 Enerco | enerRadiant® XL Series Heater WARNING: FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING...
  • Page 3: Section 1 Introduction

    (or individuals) well qualified in this type of work. Consult local building inspectors, Fire Marshals or your local ENERCO Factory Representative for guidance. Ener-Radiant ERXL heaters are installed on the basis of information...
  • Page 4: Critical Considerations

    • Provide a minimum of 18 inches of clear- ance between burners and building walls. (Always observe minimum clearances to combustibles.) Enerco | enerRadiant® XL Series Heater • Be sure the heater has a downward pitch of one-half inch per 20 feet away from the burner.
  • Page 5: Accessory Parts List

    Installation kit for 60’ tube heater Installation kit includes 24-volt thermostat, vent cap, 24” stainless steel flexible gas connector, gas shutoff valve, and chair kits required to hang heater. Enerco | enerRadiant® XL Series Heater Operating Instructions and Owner’s Manual...
  • Page 6: Clearances To Combustibles

    Consideration should be given to partitions, storage racks, hoists, building construction, etc. TABLE 1 gives minimum acceptable clearances to combustibles. Clearances as shown in TABLE 1 are not for use in four-sided enclosures. Enerco | enerRadiant® XL Series Heater ERXL-60 ERXL-80 ERXL-100 6”...
  • Page 7 FIGURE 1: Clearances To Combustibles (Refer to TABLE 1 on page 9) Standard Reflector 45° Reflector Tilt “U”-Tube, Standard “U”-Tube, Opposite 45° “U”-Tube, Full 45° Front and Back Clearance Enerco | enerRadiant® XL Series Heater Operating Instructions and Owner’s Manual...
  • Page 8 14585 HANGER / TUBE & REFLECTOR 02753 FRONT CASING 14312 TUBE COUPLING ASSEMBLY *Items 15, 16, 17 include the following items: 18, 19, 20, 21, 22, 24. Enerco | enerRadiant® XL Series Heater Number Required Operating Instructions and Owner’s Manual...
  • Page 9 Enerco | enerRadiant® XL Series Heater Operating Instructions and Owner’s Manual Figure “A” - Assembly Model ERXL-60, ERXL-80S Figure “B” - Assembly Model ERXL-80 Figure “C” - Assembly Model ERXL-100s...
  • Page 10 ERXL-150L, LP COMP / 60’ F107422XL ERXL-175L, LP COMP / 60’ F107423XL ERXL-175L, LP COMP / 60’ F102654XL ERXL-100 NG / BRN & Cont Box F102655XL ERXL-100 LP / BRN & Cont Box F102656XL ERXL-125S, ERXL-125 NG / BRN & Cont Box F102657XL ERXL-125S, ERXL-125 LP / BRN &...
  • Page 11 Figure “E” - Assembly Model ERXL-125, ERXL-150, ERXL-175 28 27 Figure “F” - Assembly Model ERXL-150L, 175L Enerco | enerRadiant® XL Series Heater Figure “D” - Assembly Model ERXL-100, ERXL-125S Operating Instructions and Owner’s Manual...
  • Page 12: Section 3 Installation & Assembly

    Length of reflector and amount of overlap is indicated. Turbulator Assembly Enerco normally ships Ener-Radiant heaters with turbulators assembled into appropriate tubes. Where Field Changes Occur Turbulator Sections and Adapter are available in sections and must be assembled before installation (See Figure 7 for details).
  • Page 13 HANGER 18” Typ. 10’ 2-1/2” ALUMINIZED FIGURE 2d: Ener-Radiant XL Model ERXL-100, ERXL-125S 40 ft. Exchanger length. 41 ft. - 4 in. Total Heater length. 8 Suspension points as indicated. 18” Typ. ALUMINIZED FIGURE 2e: Ener-Radiant XL Model ERXL-125, ERXL-150, ERXL-175 50 ft.
  • Page 14 2) Insert a long wire (11 ft. minimum) down the length of the tube. Enerco | enerRadiant® XL Series Heater FIGURE 4: Installation of Elbow & Coupling (optional equipment) Orient coupling so that the impact block is above tube centerline.
  • Page 15 2) Tighter set screws marked (B) until snug. 3) After both set screws are snug, turn each additional 1/4 turn to secure tube in place. Enerco | enerRadiant® XL Series Heater FIGURE 8: Burner Box / Transition Tube Detail Concrete Beam...
  • Page 16: Section 4 Venting/Ducting

    Refer to ANSI Z223.1 - latest revision, NFPA-54 and local codes for additional information. c) Use of optional outside combustion air is not Enerco | enerRadiant® XL Series Heater recommended with unvented heaters due to pressure considerations. Horizontal Venting a) In combustible or noncombustible walls, use Tjerblund VH1-4”...
  • Page 17 For dimensions A “unvented” refer to (Figure 1 — Minimum Clearances to Combustibles.) FIGURE 13a: Single Wall Single wall vent run Single wall terminal end Enerco | enerRadiant® XL Series Heater FIGURE 13b: Double Wall Double wall vent run and Double wall terminal end 36”...
  • Page 18: Side View

    D = 10” ERXL-175 D = 10” D = 10” Enerco | enerRadiant® XL Series Heater Secure all joints with 3 (minimum) #8 x 3/8" sheet metal screws and seal all joints. COMMON VENTING - (4) Heaters H = 15 ft.
  • Page 19: Section 5 Gas Piping

    FIGURE 16: Non-pressurized Outside Air Supply Duct Outside Air Terminal: Use ACME #104 Enerco Stk. #19030. PVC Pipe, “Dryer Hose”, or equivalent may be used instead of standard vent pipe.
  • Page 20: Section 6 Wiring

    Black Purple* Black White 120V – 60Hz Supply Circuit Red/Yellow* White Burner 3 Burner 4 Enerco | enerRadiant® XL Series Heater FIGURE 20: Ener-Radiant XL Burner Internal Wiring Green Burners Burners Motor / Blower • Burners Burners • FIGURE 21: Ener-Radiant XL Burner Internal Wiring Ladder...
  • Page 21: Operation And Maintenance

    Check to see that the burner observation window is clean and free of cracks or holes. Clean or replace as necessary. Enerco | enerRadiant® XL Series Heater Check the flue pipe for soot or dirt. After cleaning as necessary, re-attach the flue pipe to the heater.
  • Page 22 3. Check insulation on the igniter leads. 4. Replace module if necessary. Enerco | enerRadiant® XL Series Heater Honeywell Valve LED Status The Ener-Radiant XL series Tube Heater is equipped with a honeywell Smart Valve. This valve has a built-in diagnostic program, which will assist in troubleshooting in the event of a valve-related problem.
  • Page 23: Section 8 Troubleshooting

    Check the continuity of the ground wire. for heat ends? Check the thermostat. If a problem still exists, contact Enerco Technical Products Customer Service 1-800-251-0001 Enerco | enerRadiant® XL Series Heater Check Thermostat Is blower side door and Wiring.
  • Page 24: Section 9 Replacement Parts

    17376 Manifold 00016 Gas Valve - Natural Gas 00017 Gas Valve - LP Gas 12404 Inspection Window 08364A Transformer 02729 Tube Flange Casting Enerco | enerRadiant® XL Series Heater SIDE VIEW TOP VIEW SIDE VIEW Operating Instructions and Owner’s Manual...
  • Page 25: Section 10 Engineering Specifications

    2. Reflector to be of aluminum material and designed to direct all radiant output below horizontal centerline of radiant tube. 3. Heaters shall be vented according to manufacturer’s recom- mendations. Enerco | enerRadiant® XL Series Heater Burner Ratings and Heat Exchanger Lengths: (Natural and Lp) Heat Exchanger Model # Rate (BTU/Hr.)
  • Page 26 Minimum Total Length (see chart below) Minimum Total Length (see chart below) 17.75” Heat Exchanger Burner Side View Tubing 9.25” 13.75” Burner Rear View Enerco | enerRadiant® XL Series Heater Turbulator (some Models) Reflector Minimum Model # Total Length ERXL-60 ERXL-80S...
  • Page 27 THIS pAGE INTENTIONALLY LEFT BLANK. Enerco | enerRadiant® XL Series Heater Operating Instructions and Owner’s Manual...
  • Page 28: For Additional Information

    This Warranty gives you specific legal rights, and you may have other rights which vary from state to state. Enerco reserves the right to make changes at any time, without notice or obliga- tion, in colors, specifications, accessories, materials and models.

This manual is also suitable for:

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