Page 1 Reference Manual 00809-0100-4530, Rev BA July 2009 Rosemount 5300 Series Superior Performance Guided Wave Radar www.rosemount.com...
Page 3 Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Emerson Process Management has two toll-free assistance numbers. Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions.
Page 5: Table Of Contents
Anchoring ......... . . 3-22 Mounting a Centering Disc for Pipe Installations ... . . 3-25 Rosemount 5300 Series...
Page 6 Rosemount 5300 Series SECTION 4 Electrical Installation SECTION 5 Configuration TOC-2 Safety messages ......... 4-1 Cable/conduit entries .
Page 7 Viewing Input and Holding Registers......7-27 Removing the Transmitter Head ......7-28 Rosemount 5300 Series TOC-3...
Page 8 Rosemount 5300 Series SECTION 8 Safety Instrumented Systems (4-20 mA only) APPENDIX A Reference Data TOC-4 Changing a Probe ........7-29 Probe and Firmware Compatibility .
Page 9 Diagnostics Device Errors ........F-9 Rosemount 5300 Series...
Page 10 Rosemount 5300 Series APPENDIX G Register Transducer Block APPENDIX H Advanced Configuration Transducer Block APPENDIX I Resource Transducer Block APPENDIX J Analog-Input Block TOC-6 Overview ..........G-1 Register Access Transducer Block Parameters .
Page 11: Safety Messages
Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.
Page 12: Manual Overview
Rosemount 5300 Series MANUAL OVERVIEW This manual provides installation, configuration and maintenance information for the Rosemount 5300 Series Radar Transmitter. Section 2: Transmitter Overview • Theory of operation • Description of the transmitter • Process and vessel characteristics Section 3: Mechanical Installation •...
Page 13: Service Support
To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
Page 14: Product Recycling/Disposal
Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed. Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substance can avoid injury if they are informed of and understand the hazard.
Page 15: Theory Of Operation
Installation Procedure ......page 2-15 The Rosemount 5300 Series Radar Transmitter is a smart, two-wire continuous level transmitter based on Time Domain Reflectometry (TDR) principles.
Page 16: Applications
Rosemount 5300 Series APPLICATIONS Figure 2-2. Application examples The Rosemount 5300 Series Radar Transmitter series is suited for aggregate (total) level measurements on most liquids, semi-liquids, solids, and liquid/liquid interfaces. Guided microwave technology offers the highest reliability and precision to...
Page 17 The Rosemount 5302 measures both level and interface level in a separator tank. Water The Rosemount 5300 Series is a good choice for underground tanks. It is installed on the top of the tank with the radar pulse concentrated near the probe.
Page 18 5303 probe, is the solution for solids, powders and granules. It measures independently of dust, angled surfaces etc. The Rosemount 5300 with Dynamic Vapor Compensation will automatically compensate for dielectric changes in high pressure steam applications and maintain the level accuracy.
Page 19: Components Of The Transmitter
M20, eurofast, minifast Radar Electronics The Rosemount 5300 Series Radar Transmitter has an aluminum or stainless steel (SST) transmitter housing containing advanced electronics and software for signal processing. SST housing is preferred for harsh environment applications, such as off-shore platforms or other locations where the housing can be exposed to corrodents, such as salt solutions and caustics.
Page 20 Rosemount 5300 Series Figure 2-4. Remote Housing components. Dual Compartment Housing Remote Housing allows for the transmitter head to be mounted separately from the probe. U-bolt Cable Remote Connection Reference Manual 00809-0100-4530, Rev BA July 2009 Clamping Brackets Bracket M50 nut...
Page 21: System Architecture
TRANSMITTER Integral Display The Rosemount 5300 Series Radar Transmitter is loop-powered, and it uses the same two wires for both power supply and output signal. The output is a 4-20 mA analog signal superimposed with a digital HART Fieldbus signal.
Page 22 Rosemount 5300 Series Figure 2-6. F OUNDATION Fieldbus system architecture Host/DCS system (e.g. DeltaV 375 Field Communicator Rosemount 5400 Rosemount 5300 Note: Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations. Maintenance ® Display Rosemount 5600...
Page 23: Probe Selection Guide
(1) For overall level applications, a changing dielectric has no effect on the measurement. For interface measurements, a changing dielectric for the top fluid will degrade the accuracy of the interface measurement. (2) Limited measuring range. The following guidelines should be used to choose the appropriate probe for the Rosemount 5300 transmitter: Rigid Single Flexible Single Lead...
Page 24: Transition Zones
Rosemount 5300 Series Transition Zones Figure 2-7. Transition Zones Table 2-2. Transition Zones for different probe types and dielectric constants Dielectric Rigid Single Lead Constant Upper 4.3 in. (11 cm) Transition 6.3 in. (16 cm) Zone 2 in. (5 cm)
Page 25: Process Characteristics
Foam Vapor Boiling Hydrocarbons The Rosemount 5300 Series has high sensitivity because of its advanced signal processing and high signal to noise ratio. This makes it able to handle various disturbances, however, the following circumstances should be considered before mounting the transmitter.
Page 26: Measuring Range
1.4 (1.25 if installed in a metallic (1)(2) bypass or stilling well) (1) The probe end projection software function will improve the minimum dielectric constant. Consult you local Emerson Process Management representative for details. (2) Measuring range may be lower depending on installation.
Page 27 However, characteristics may vary between the different applications. Flexible Single Lead 115 (35) 98 (30) 82 (25) 66 (20) 49 (15) 33 (10) 16 (5) Upper product dielectric constant Rosemount 5300 Series Lower product dielectric constant 2-13...
Page 28: Vessel Characteristics
Emerson Process Management representative. Because the radar signal is transmitted along a probe, the Rosemount 5300 Radar transmitter is generally not affected by objects in the tank. Avoid physical contact with metallic objects when Twin Lead or Single Lead probes are used.
Page 29: Installation Procedure
(see page 3-15) Wire the transmitter (see Section 4: Electrical Installation) Make sure covers and cable/conduit connections are tight Power up the transmitter Configure the transmitter (see Section 5: Configuration) Verify measurements Set the Write Protection Rosemount 5300 Series 2-15...
Page 30 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 2-16...
Page 31: Safety Messages
Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge. Rosemount 5300 Series ). Please...
Page 32 Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.
Page 33: Mounting Considerations
For Remote Housing installation see Appendix D: Remote Mounting. The Rosemount 5300 Series has a threaded connection for easy mounting on a tank roof. It can also be mounted on a nozzle by using different flanges.
Page 34 Rosemount 5300 Series Table 3-1. Nozzle considerations The transmitter can be mounted in nozzles by using an appropriate flange. The nozzle sizes given in Table 3-1 show the recommended dimensions. For small nozzles, it may be necessary to increase the Upper Null Zone (UNZ) to reduce the measuring range in the upper part of the tank.
Page 35: Installation Of Single Lead Probes In Non-Metallic Vessels
(d>8 in./200 mm), if the threaded version is used. Metal flange Ø>2 in./ D N50 Electromagnetic disturbances should be kept to a minimum since they may affect measurement performance. Rosemount 5300 Series Metal sheet Ø>8 in. /200 mm...
Page 36: Installation In Concrete Silos
0.24 in. (6 mm) diameter Tensile strength is minimum 6519 lb (29 kN) Collapse load is maximum 7868 lb (35 kN) Keep the following in mind when planning installation of the Rosemount 5300 in solid applications: • There might be considerable down-pull forces on silo roofs caused by...
Page 37: Mounting In Chamber/Still Pipe
NOTE! To avoid disturbances from object near the pipe, metal-pipes are preferred, especially in applications with low dielectric constant. Rosemount 5300 Series Tensile load for 0.24 in. (6 mm) flexible single lead probe, lb (kN) Probe length 115 ft (35 m) Tank Ø=...
Page 38 Chambers larger than 6 in. (150 mm) can be used but provide no advantages for radar measurement. It is recommended that single probes are used with the Rosemount 5300 Series. Other probe types are more susceptible to build-up and are not recommended.
Page 39 When mounting in a Rosemount 9901 chamber, the probe length to use can be calculated with these formulas: Side-and-Side dimension: Probe length = Centre-to-Centre dimension + 19 in. (48 cm) Side-and-Bottom dimension: Probe length = Centre-to-Centre dimension + 4 in. (10 cm) Side-and-Side Side-and-Bottom dimension dimension Rosemount 5300 Series...
Page 40: Replacing A Displacer In An Existing Displacer Chamber
NOTE! The formulas are not valid when using Dynamic Vapor Compensation probes. A Rosemount 5300 Series transmitter is the perfect replacement for an existing displacer chamber. To simplify installation, proprietary flanges are offered to allow for using the same chambers.
Page 41: Free Space
20 in. (500 mm) concrete or plastic tank walls, rugged metal tank walls. (1) When measuring in low DC (around 1.4). For higher DC, the recommended free space is lower. Rosemount 5300 Series Flexible Twin 4 in. (100 mm) 3-11...
Page 42: Recommended Mounting Position For Liquids
Rosemount 5300 Series Recommended Mounting Position for Liquids Figure 3-8. Mounting Position 3-12 Tank conditions are recommended to be carefully considered when finding the appropriate mounting position for the transmitter. The transmitter should be mounted so the influence of disturbing objects is reduced to a minimum.
Page 43: Recommended Mounting For Solids
Product build-up on the silo walls near the probe may interfere with measurements. Choose a mounting position where the probe is not in contact with, or close to, the product build-up Rosemount 5300 Series  1 in./100 in. (1 cm/m) to...
Page 44: Insulated Tanks
Figure 3-9. Ambient temperature vs. process temperature. -320 (-196) 3-14 When the Rosemount 5300 is installed in high temperature applications, consider the maximum ambient temperature. Tank insulation should not exceed 4 in. (10 cm). HTHP version Ambient Temperature °F (°C)
Page 45: Mounting
3. Tighten the bolts. 4. Loosen the nut that connects the transmitter housing to Flange the probe slightly. Probe 5. Rotate the transmitter housing so the cable entries/display face the desired direction. Gasket 6. Tighten the nut. Tank flange Rosemount 5300 Series 3-15...
Page 46: Threaded Connection
Rosemount 5300 Series Figure 3-11. Tank connection with loose flange (“plate design”). Transmitter head Flange nut Bolts Probe Tank flange Threaded Connection Figure 3-12. Threaded tank connection. Tank connection Sealant on threads or Probe gasket (for BSP/G threads) 3-16 Transmitters delivered with Alloy probes featuring plate design are mounted as described below: 1.
Page 47: Tri-Clamp Connection
3. Fasten the Tri-Clamp to the tank with a clamp. 4. Loosen the nut that connects the transmitter housing to the probe slightly. 5. Rotate the transmitter housing so the cable entries/display face the desired direction. Tri-Clamp 6. Tighten the nut. Clamp Rosemount 5300 Series 3-17...
Page 48: Bracket Mounting
Rosemount 5300 Series Bracket Mounting U-bolt M6 screw Pipe mounting (vertical pipe) Wall mounting 3-18 Bracket Clamping Brackets Connect the transmitter head on the probe Connect the transmitter head on the probe, making sure that the M50 nut is properly tightened.
Page 49: Shortening The Probe
2. If a centering disc is used, follow the instructions on page 3-26. 3. Update the transmitter configuration to the new probe length, see “Tank and Probe Geometry“ on page 5-4 and “Probe“ on page 5-21. Rosemount 5300 Series 3-19...
Page 50 Rosemount 5300 Series L>46.5 in. (1180 mm) 20.5 < L<46.5 in. (520 mm< L <1180 mm) 15.7< L<20.5 in. (400< L<520 mm) 3-20 Rigid Twin Lead The spacers are put closer together at the probe end. The maximum amount that can be cut is related to the ordering length L.
Page 51 Coaxial Centering piece Maximum shortening 23.6 in. (600 mm) Minimum probe length 15.7 in. (400 mm) Rosemount 5300 Series To cut a coaxial probe: NOTE! The HTHP coaxial probe must not be cut in field. 1. Insert the centering piece.
Page 52: Anchoring
Rosemount 5300 Series Anchoring Ring Magnet 1.1 in. (28 mm) 3-22 In turbulent tanks, it may be necessary to fix the probe. Depending on the probe type, different methods can be used to guide the probe to the tank bottom. This may be needed to prevent the probe from hitting the tank wall or other objects in the tank, as well as preventing a probe from breaking.
Page 53 Reference Manual 00809-0100-4530, Rev BA July 2009 Drain Ø 0.3 in. (8 mm) Rosemount 5300 Series Coaxial probe. The Coaxial probe can be guided by a tube welded on the tank bottom. Tubes are customer supplied. Make sure that the probe can move freely in order to handle thermal expansion.
Page 54 Rosemount 5300 Series 3-24 Solid Applications Pull the probe rope through a suitable anchoring point, e.g. a welded eye and fasten it with two clamps. It is recommended that the probe is slack in order to prevent high tensile loads.
Page 55: Mounting A Centering Disc For Pipe Installations
5.55 in. (141 mm) 8 in. 7.4 in. (188 mm) Mounting a Centering Disc on Flexible Single Probes Centering disc Tab washer Weight Bolt Tab washer Rosemount 5300 Series Pipe Schedule 40s,40 80s,80 2 in. 3 in. 2 in. 4 in. 4 in.
Page 56 Rosemount 5300 Series Table 3-9. Hole requirements on probes for mounting a centering disc. Figure 3-14. Use drill template for proper holes. Washer 3-26 Mounting a Centering Disc on Rigid Single Probes The mounting of a centering disc on a rigid single lead probe requires one hole (8 mm probe) or two holes (13 mm probe) at certain distances from the end of the lead.
Page 57 The clearance distance of 1 in. (25 mm) is selected with a dome shaped chamber bottom in mind, which may prevent the centering disk from reaching the bottom. Rosemount 5300 Series 1. Mount the centering disc at the end of the probe.
Page 58 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 3-28...
Page 59: Safety Messages
Process leaks could result in death or serious injury. Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas might escape from the tank if the transmitter head is removed from the probe. Rosemount 5300 Series ). Please...
Page 60 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the main power to the Rosemount 5300 transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.
Page 61: Cable/Conduit Entries
Use shielded twisted pair wiring for the Rosemount 5300 Series to comply with EMC regulations. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. For instance, in the U.S., explosion-proof conduits must be used in the vicinity of the vessel.
Page 62: Hart
Figure 4-2. Non-hazardous installations. Figure 4-3. Intrinsically Safe installations. Terminals in the transmitter housing provide connections for signal cables. The Rosemount 5300 transmitter is loop-powered and operates with the following power supplies: Hazardous approval Non-Hazardous Installations and Intrinsically Safe Installations...
Page 63: Connecting The Transmitter
Connecting the Transmitter Figure 4-4. Terminal compartment and external ground screw. To connect the Rosemount 5300 Series transmitter: 1. Make sure the power supply is switched off. 2. Remove the terminal block cover. 3. Pull the cable through the cable gland/conduit. Install wiring with a drip loop.
Page 64: Non-Intrinsically Safe Output
Rosemount 5300 Series Non-Intrinsically Safe Output Figure 4-5. Wiring diagram for non-intrinsically safe installations (HART). AMS Suite Power Supply With non-intrinsically safe power supply in non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in Figure 4-5. NOTE! Make sure that the power supply is off when connecting the transmitter.
Page 65: Intrinsically Safe Output
For maximum load resistance see Figure 4-3. The power supply voltage ranges from 16 Vdc to 30 Vdc. IS parameters Ui=30 V. Ii=130 mA. Pi=1 W. Ci=7.26 nF. Li=0. (1) See Section B: Product Certifications for more information. Rosemount 5300 Series Rosemount 5300 Series Radar Transmitter...
Page 66: Foundation Fieldbus
Power Requirements Connecting the Transmitter Terminals in the transmitter housing provide connections for signal cables. The Rosemount 5300 transmitter is powered over F standard fielbus power supplies. The transmitter operates with the following power supplies: Approval Type Power Supply (Vdc)
Page 67 Shield Wire Ground To protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point is typically at the power supply. Rosemount 5300 Series...
Page 68 Rosemount 5300 Series Figure 4-8. Rosemount 5300 Radar Transmitter field wiring. 4-10 Connecting Fieldbus Devices Integrated Power Conditioner and Filter Power Supply (The power supply, OUNDATION filter, first Fieldbus terminator, and Configuration configuration tool Tool are typically located in the control room.) *Intrinsically safe installations may allow fewer devices per I.S.
Page 69: Non-Intrinsically Safe Output
July 2009 Non-Intrinsically Safe Output Figure 4-9. Wiring for non-intrinsically safe power supply (Foundation Fieldbus). Rosemount 5300 Series Radar Transmitter With non-intrinsically safe power supply in Non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in Figure 4-9. NOTE! Make sure that the power supply is off when connecting the transmitter.
Page 70: Intrinsically Safe Output
Rosemount 5300 Series Intrinsically Safe Output Figure 4-10. Wiring diagram for intrinsically safe power supply (Foundation Fieldbus). Rosemount 5300 Series Radar Transmitter 4-12 When your power supply is intrinsically safe, wire the transmitter as shown in Figure 4-10. NOTE! Make sure the instruments in the loop are installed in accordance with intrinsically safe field wiring practices.
Page 71: Optional Devices
Figure 4-11. Wiring diagram for HART Tri-Loop. Rosemount 5300 Series Radar Transmitter The Rosemount 5300 transmitter outputs a HART signal with four process variables. By using the Model 333 HART Tri-Loop, up to three additional analog 4-20 mA outputs are provided. DIN Rail Mounted HART Tri-Loop Ch.
Page 72: 751 Field Signal Indicator
Rosemount 5300 Series 751 Field Signal Indicator Figure 4-12. Wiring diagram for a Rosemount 5300 transmitter with 751 Field Signal Indicator. 4-14 Rosemount 5300 Series Radar Transmitter Reference Manual 00809-0100-4530, Rev BA July 2009 Model 751 Field Signal Indicator Power supply...
Page 73: Safety Messages
Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are qualified. Rosemount 5300 Series ). Refer to...
Page 74: Overview
LCD Configuration Advanced Configuration Configuration Tools The configuration of a Rosemount 5300 transmitter is normally a simple and straight-forward task. The complete configuration of a Rosemount 5300 transmitter includes Basic Configuration, Echo Tuning and Advanced Configuration. This section describes Basic Configuration.
Page 75 (part number 03095-5108-0001 for PCMCIA) is required. For Fieldbus communication you will also need the National OUNDATION Instruments Communication Manager software (see “Installing the RRM Software for FOUNDATION Fieldbus” on page 5-16). Rosemount 5300 Series based software package including Fieldbus OUNDATION...
Page 76: Basic Configuration Parameters
Figure 5-2. Upper Reference Point Upper Reference Point This section describes basic configuration parameters for a Rosemount 5300 transmitter. Basic configuration is only needed for the 5300 Series transmitters which are not pre-configured at the factory. Factory configuration is normally specified in the Configuration Data Sheet.
Page 77 This parameter is pre-configured at the factory. It must be changed if the probe is shortened. Probe Type The transmitter is designed to optimize measurement performance for each probe type. This parameter is pre-configured at the factory. This value needs to be changed if the probe type is changed. Rosemount 5300 Series...
Page 78: Tank Environment
As a default standard, a Rosemount 5300 transmitter is able to track level changes of up to 1.5 in./s (40 mm/s). When the Rapid Level Changes check box is marked, the transmitter can track level changes of up to 8 in./s (200 mm/s).
Page 79: Volume Configuration
Using only 3 strapping points results in a level-to-volume profile that is more angular than the actual shape. Using 10-15 of the points at the bottom of the tank yields a level-to-volume profile that is similar to the actual tank bottom. Rosemount 5300 Series...
Page 80 Rosemount 5300 Series Figure 5-4. Standard tank shapes Standard Tank Shapes Diameter Height Diameter Height Height Diameter Diameter Height Diameter Reference Manual 00809-0100-4530, Rev BA July 2009 Vertical Cylinder Vertical Cylinder tanks are specified by Diameter, Height, and Volume Offset.
Page 81: Analog Output (Hart)
(This parameter may be used if there are measurement problems in the upper part of the tank, see “Handling of Disturbances from Nozzle” on page C-4). The UNZ is equal to zero in the default configuration. Rosemount 5300 Series 20 mA Upper Range Value (URV) = 100% 4 mA Lower Range Value...
Page 82 Rosemount 5300 Series Table 5-2. Analog Output: Standard Alarm Values vs. Saturation Values Table 5-3. Analog Output: NAMUR-Compliant Alarm Values vs. Saturation Values 5-10 Alarm Mode The Alarm mode specifies the analog output state when there is a failure or a measurement error: High: the output current is set to the High Alarm Limit.
Page 83: Basic Configuration Using A 375 Field Communicator
5. Restart the transmitter. HART command: [3, 2, 1, 1]. See also “Guided Setup” on page 5-19 for further information on configuration of the Rosemount 5300 transmitter. Rosemount 5300 Series Navigation Keys Enter Key...
Page 84 Rosemount 5300 Series Figure 5-7. HART Communicator Menu Tree corresponding to Device Revision 3. Process Variables 1 Primary Variable 2 2nd 3 3rd 4 4th 5 All variables 6 Signal Quality Metrics 7 Identification Setup 1 Process Variables 2 Setup...
Page 85: Basic Configuration Using Rosemount Radar Master
System Requirements Help In RRM The Rosemount Radar Master (RRM) is a user-friendly software tool that allows the user to configure the Rosemount 5300 Series transmitter. Choose either of the following methods to configure a Rosemount 5300 Series transmitter with RRM: •...
Page 86: Installing The Rrm Software For Hart Communication
Rosemount 5300 Series Installing the RRM software for HART communication RRM communicates with the transmitter No communication with the transmitter 5-14 To install the Rosemount Radar Master: 1. Insert the installation CD into your CD-ROM drive. 2. If the installation program is not automatically started, choose Run from the Windows Start bar.
Page 87: Specifying The Com Port
4. Click the right mouse button on the selected COM port and choose Properties. 5. Select the Port Settings tab and click the Advanced button. 6. Drag the Receive Buffer and Transmit Buffer slides to 1. 7. Click the OK button. 8. Restart the computer. Rosemount 5300 Series 5-15...
Page 88: Installing The Rrm Software For Foundation Fieldbus
Rosemount 5300 Series Installing the RRM Software for FOUNDATION Fieldbus 5-16 To install the Rosemount Radar Master for F communication: 1. Start by installing the National Instruments Communication Manager software. See National Instruments manual (Getting started with your PCMCIA-FBUS and the NI-FBUS™ software) for more information.
Page 89: Specifying Measurement Units
RRM program is installed. Units can also be changed as follows: 1. From the View menu, choose the Application Preferences option. 2. Select the Measurement Units tab. 3. Choose the desired units for Length, Level Rate, Volume, and Temperature. Rosemount 5300 Series 5-17...
Page 90: Using The Setup Functions
Analog Output Echo Curve Advanced 5-18 Use the Setup function if you are already familiar with the configuration process for the Rosemount 5300 Series transmitter or for changes to the current settings: Reference Manual 00809-0100-4530, Rev BA July 2009 1. Start the RRM software.
Page 91: Guided Setup
Sequence) and F Fieldbus parameters are also shown. OUNDATION The Guided Setup is useful if you are unfamiliar with the Rosemount 5300 Series transmitter. 1. Start the Guided Setup Start RRM. It automatically presents a list of available transmitters. Select the desired transmitter.
Page 92: Device Properties
Rosemount 5300 Series Device Properties General Information 5-20 3. Check the device properties The first window in the configuration wizard presents general information stored in the transmitter database such as device model, serial number, probe type, probe length, communication protocol and device address.
Page 93: Probe
Probe Type from the list. The Rosemount 5300 Series transmitter automatically makes some initial calibrations based on the chosen Probe Type. The following Probe Types are available: •...
Page 94: Geometry
Level value offset error. When specifying the Tank Height, keep in mind that this value is used for all level and volume measurements performed by the Rosemount 5300 Series transmitter. The Tank Height must be set in linear (level) units, such as feet or meters, regardless of primary variable assignment.
Page 95: Tank Environment
By default, the Upper Product Dielectric parameter is about 2. Set the Upper Product Dielectric Constant to a value that corresponds to the current product. Rosemount 5300 Series 5-23...
Page 96 Rosemount 5300 Series 5-24 Rosemount Radar Master (RRM) includes tools to estimate the dielectric constant of the current product: • The Dielectric Chart lists the dielectric constant of a large number of products. The Dielectric Chart can be opened with one of the following methods: - Choose the View>Dielectric Constant Chart menu option...
Page 97: Volume
Tank height/length (not for spherical tanks) • Volume Offset: use this parameter if you do not want zero volume and zero level to match (for example if you want to include a volume below the zero level) Rosemount 5300 Series 5-25...
Page 98: Analog Output (Hart)
Rosemount 5300 Series Analog Output (HART) Finish Configuration Wizard 5-26 9. Configure the Analog Output HART command: [2,1, 6]. Analog Output is not available for F Typically, the Primary Variable (PV) is configured to be Product Level, Interface Level, or Volume. Other variables like Product Distance, Interface Distance, Upper Product Thickness, etc.
Page 99: Device Specific Configuration
Trim Near Zone is described further in “Handling of Disturbances from Nozzle” on page C-4. Probe End Projection is described further in “Probe End Projection” on page C-10. Vapor Compensation is described further in “Dielectric Constant Settings” on page C-14. Choose the Tank Material if recommended. Rosemount 5300 Series 5-27...
Page 100: Restart The Transmitter
Rosemount 5300 Series Restart the Transmitter View Measured Values Backup 5-28 13. Restart the transmitter When the transmitter is configured, it should be restarted to make sure that all configuration changes are properly activated and the transmitter performs as expected. It may take up to 60 seconds after the restart button is pressed until measurement values are updated.
Page 101 5300 in a similar tank since the file can be directly uploaded to a new device • restoring the configuration, if for any reason, configuration data is lost or accidentally modified making the device inoperable The Configuration Report window appears automatically when the backup is completed. Rosemount 5300 Series 5-29...
Page 102: Basic Configuration Using Ams Suite (Hart)
BASIC CONFIGURATION USING AMS SUITE (HART) 5-30 The Rosemount 5300 transmitter can be configured by using the AMS Suite software. 1. Start the AMS Device Manager and make sure that the transmitter connects. 2. In the Device Connection View, click the right mouse button on the transmitter icon.
Page 103: Basic Configuration Using Deltav
July 2009 BASIC CONFIGURATION USING DELTAV The Rosemount 5300 Series supports DD Methods for DeltaV to facilitate transmitter configuration. The following description shows how to use DeltaV with the AMS application to configure the Rosemount 5300 Series. The corresponding F Fieldbus commands are also shown.
Page 104 Probe Type from the list. The Rosemount 5300 Series transmitter automatically makes some initial calibrations based on the chosen Probe Type. The following probes are available: •...
Page 105 Fieldbus parameter: OUNDATION TRANSDUCER 1100>GEOM_TANK_HEIGHT TRANSDUCER 1100>MOUNTING_TYPE TRANSDUCER 1100>PIPE_DIAMETER TRANSDUCER 1100>NOZZLE_HEIGHT 12. Select the Environment tab. 13. Normally, the Measurement Mode does not need to be changed. The transmitter is pre-configured according to the specified model. Rosemount 5300 Series 5-33...
Page 106 Rosemount 5300 Series 5-34 Submerged is used for applications where the probe is fully submerged in liquid. In this mode, the transmitter ignores the upper product level. See “Section 7: Interface Measurements with Fully Submerged Probes” for more information. NOTE! Only use Submerged for applications where the interface is measured with a fully submerged probe.
Page 107 Calculation Method: Fieldbus parameter: OUNDATION TRANSDUCER 1300>VOL_VOLUME_CALC_METHOD Diameter: Fieldbus parameter: OUNDATION TRANSDUCER 1300>VOL_IDEAL_DIAMETER Tank Length: Fieldbus parameter: OUNDATION TRANSDUCER 1300>VOL_IDEAL_LENGTH Volume Offset: Fieldbus parameter: OUNDATION TRANSDUCER 1300>VOL_VOLUME_OFFSET See “Volume Configuration” on page 5-7 for more information. Rosemount 5300 Series 5-35...
Page 108: Foundation Fieldbus Overview
Rosemount 5300 Series, refer to the F Block Manual (Document No. 00809-0100-4783). A Rosemount 5300 Series transmitter is shipped with a blank tag and a temporary address (unless specifically ordered with both) to allow a host to automatically assign an address and a tag.
Page 109: Foundation Fieldbus Block Operation
Resource Block The Resource block contains diagnostic, hardware, electronics, and mode handling information. There are no linkable inputs or outputs to the Resource Block. Rosemount 5300 Series 5-37...
Page 110 Level Transducer Block, Appendix G: Register Transducer Block, Appendix H: Advanced Configuration Transducer Block, Appendix I: Resource Transducer Block and Appendix J: Analog-Input Block. Function Block Summary The following function blocks are available for the Rosemount 5300 Series: • Analog Input (AI) •...
Page 111: Configure The Ai Block
CHANNEL Select the channel that corresponds to the desired sensor measurement. The Rosemount 5300 measures Level (channel 1), Distance (channel 2), Level Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), Internal Temperature (channel 6), Upper Product Volume (channel 7), Lower Product...
Page 112 Rosemount 5300 Series 5-40 Indirect Square Root Select indirect square root when the desired output is an inferred measurement based on the transmitter measurement and the relationship between the sensor measurement and the inferred measurement is square root (e.g. level).
Page 113 OUT_SCALE that are supported by the device. The supported units are: Display Display ft/s in/m Display °C °F Display Display Gallon ImpGall Rosemount 5300 Series Description meter centimeter millimeter feet inch Description meter per second meter per hour feet per second inch per minute Description...
Page 114: Application Example 1
Rosemount 5300 Series Application Example 1 Figure 5-12. Situation Diagram Table 5-9. Analog Input Function Block Configuration for a typical Level Transmitter Figure 5-13. Analog Input Function Block Diagram for a typical Level Transmitter 5-42 Radar Level Transmitter, Level Value A level transmitter is measuring the level in a 33 ft.
Page 115: Application Example 2
Table 5-10 lists the appropriate configuration settings, and Figure 5-15 illustrates the correct function block configuration. Parameter Configured Values L_TYPE Indirect XD_SCALE 0 to 14 m OUT_SCALE 0 to 100% CHANNEL CH1: Level Level Measurement - percent OUT_D AI Function Block Rosemount 5300 Series 0 to 100% 5-43...
Page 116: Application Example 3
Rosemount 5300 Series Application Example 3 Figure 5-16. Situation Diagram Table 5-11. Analog Input Function Block Configuration for a Level and Interface Transmitter Figure 5-17. Analog Input Function Block Diagram for a Level and Interface Transmitter 5-44 Radar Level Transmitter, Product Level and Interface Level Value A level transmitter is measuring the product level and the interface level in a 33 ft.
Page 117: Tri-Loop Hart To Analog Converter
HART burst signal into three additional 4-20 mA analog signals. To set the Rosemount 5300 transmitter up for the HART Tri-Loop: 1. Make sure the Rosemount 5300 transmitter is properly configured. 2. Assign transmitter variables Primary Variable, Secondary Variable etc.
Page 118 Rosemount 5300 Series Figure 5-18. Tri-Loop wiring. 5-46 7. Configure Tri-Loop Channel 1: a. Assign variable: Tri-Loop HART command [1,2,2,1,1]. Make sure that the SV, TV, and QV match the configuration of the 5300 transmitter. b. Assign units: Tri-Loop HART command [1,2,2,1,2]. Make sure that the same units are used as for the 5300 transmitter.
Page 119: Hart Multi-Drop Configuration
To change the poll address using the Rosemount Radar Master (RRM) software: 1. Choose the Setup>General option. 2. Select the Communication tab. 3. Set the desired address (between 1 and 15 for multidrop operation). 4. Click the Store button to save the new address. Rosemount 5300 Series 5-47...
Page 120 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 5-48...
Page 121: Safety Messages
Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.
Page 122: Viewing Measurement Data
Using the Display Panel Figure 6-1. The 5300 Display Panel. The Rosemount 5300 transmitter uses an optional Display Panel for presentation of measurement data. When the transmitter is switched on, the Display Panel presents information such as transmitter model, measurement...
Page 123: Specifying Display Panel Variables
3. Select the variables to be shown on the display panel. The LCD will alternate between the selected items. The available LCD parameters are listed in Table 6-1 on page 6-6. 4. Click the Store button to save the LCD settings in the transmitter database. Rosemount 5300 Series...
Page 124 Rosemount 5300 Series Figure 6-3. The LCD tab in the AMS Suite configuration window lets you configure parameters to be presented on the Display Panel. Using AMS The LCD tab in the Configure/Setup window lets you specify which variables to view on the Display Panel screen: 1.
Page 125 LCD Unit. The LCD will alternate between the selected display parameters. The available LCD parameters are listed in Table 6-1 on page 6-6. 5. Click the OK button to save the LCD settings in the transmitter database. Rosemount 5300 Series...
Page 126 Rosemount 5300 Series Table 6-1. LCD parameters and presentation on display Parameter Level Distance Level Rate Signal Strength Volume Internal Temperature Analog Output Current Percent Range Interface Level Interface Distance Interface Level Rate Interface Signal Strength Volume Lower Volume Upper...
Page 127: Viewing Measurement Data In Rrm
To view measurement data such as Level, Signal Strength, etc. in Rosemount Radar Master, choose the Tools>Device Display option and select the Level tab: To view the Analog Output signal, choose the Tools>Device Display option and select the Analog Out tab: Rosemount 5300 Series...
Page 128: Viewing Measurement Data In Ams Suite
Rosemount 5300 Series Viewing Measurement Data in AMS Suite Figure 6-7. Presentation of measurement data in AMS Suite. To view measurement data such as Level, Signal Strength, etc. in the AMS Suite: 1. Select the transmitter icon in the AMS Suite Device Connection View window.
Page 129: Viewing Measurement Data In Deltav
Viewing Measurement Data in DeltaV Figure 6-8. Presentation of measurement data in DeltaV for the Rosemount 5300. Rosemount 5300 Series 1. Click the right mouse button on the transmitter icon and choose the Properties option. 2. Select the Transducer1100 block.
Page 130 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 6-10...
Page 131: Safety Messages
Information that raises potential safety issues is indicated by a warning symbol ( refer to the following safety messages before performing an operation preceded by this symbol. Rosemount 5300 Series ). Please...
Page 132 High voltage that may be present on leads could cause electrical shock. Avoid contact with leads and terminals. Make sure the main power to the Rosemount 5300 Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.
Page 133: Analyzing The Measurement Signal
When the surface echo is found, the next pulse below the product surface and with a signal strength above the Interface Threshold, is considered as the Interface. The following amplitude thresholds are used for the Rosemount 5300 Series transmitter: Reference Threshold - amplitude threshold for detection of the Reference pulse.
Page 134 Rosemount 5300 Series Surface Threshold - amplitude threshold for detection of the Product level peak. The surface threshold is designed as a number of individually adjustable amplitude threshold points, the Amplitude Threshold Curve (ATC), see “Amplitude Threshold Curve” on page 7-7.
Page 135: Surface Pulse Not Found
Rosemount 5300 Series Surface Threshold= Amplitude Threshold...
Page 136: Probe End Projection
Rosemount 5300 Series Figure 7-3. Example 2: surface threshold is too low. Disturbing echo misinterpreted as product surface Figure 7-4. Echo Curve after surface threshold was adjusted Probe End Projection Actual surface Distance, m By adjusting the surface threshold the product surface is properly detected as...
Page 137: Disturbance Echo Handling
Disturbing object Distance, m In addition to using the ATC, the Rosemount 5300 transmitter supports alternative methods to filter out disturbances at the top of the tank, such as the Trim Near Zone and the Upper Null Zone functions, which can be used to handle disturbances from narrow nozzles or nozzles with rough edges.
Page 138: Interface Pulse Not Found
Rosemount 5300 Series INTERFACE PULSE NOT FOUND Figure 7-6. Echo Curve plot indicating that the amplitude threshold for the interface peak is too high. In interface applications where the bottom product has a relatively low dielectric constant (<40), or if the signal is attenuated in the upper product, the amplitude of the reflected signal is relatively low and difficult for the transmitter to detect.
Page 139: Signal Quality Metrics
Signal Quality Metrics can give an indication of how good the surface signal is compared to the noise. See Signal Quality Metrics page C-18 in Appendix C: Advanced Configuration. Rosemount 5300 Series Interface Threshold Surface Threshold...
Page 140: Using The Echo Curve Analyzer
Rosemount 5300 Series USING THE ECHO CURVE ANALYZER Using the Rosemount Radar Master Figure 7-8. The Echo Curve function is a useful tool for signal analysis. Device Config Tools 7-10 The Echo Curve Analyzer in Rosemount Radar Master (RRM) shows the measurement signal amplitude from the top to the bottom of the tank.
Page 141: The Configuration Mode Tab
Measure and Learn The Measure and Learn function in RRM automatically creates an Amplitude Threshold Curve (ATC) which is used by the Rosemount 5300 transmitter to find the surface pulse. The ATC is adapted to the shape of the measurement signal as described in “Disturbance Echo Handling”...
Page 142: The View/Record Modetab
Rosemount 5300 Series The View/Record ModeTab Figure 7-10. An Echo Curve plot in View/Record mode. 7-12 The current level Measurement Output from the device is presented with an arrow at the top of the plot. Normally, the measurement output points directly at the surface echo peak,...
Page 143: The File Modetab
The Echo Curve plot also shows an ATC if available. See “Threshold Settings” on page 7-13 for information on how to create an ATC with the Measure and Learn function. Threshold Settings To adjust the amplitude thresholds: Rosemount 5300 Series 7-13...
Page 144 Rosemount 5300 Series 7-14 1. Select HART command [2, 5, 2]. Fieldbus parameter: OUNDATION TRANSDUCER 1300>PROBE_END_THRESH TRANSDUCER 1300>REFERENCE_THRESH TRANSDUCER 1300>INTERFACE_THRESH TRANSDUCER 1300>FULL_TANK_THRESH_OFFSET The different threshold options appear on the display: 2. Open the desired option. For example, choosing option 2 Surface Threshold Settings displays the following screen: 3.
Page 145: Interface Measurements With Fully Submerged Probes
Figure 7-11. Interface Level measurements in a full chamber. The Rosemount 5300 series has a measurement option which makes it possible to handle interface measurements when the probe is fully submerged into the upper product, see Figure 7-11, and only the interface level is detected by the transmitter.
Page 146: Analog Output Calibration
Rosemount 5300 Series ANALOG OUTPUT CALIBRATION 7-16 This function lets you calibrate the Analog Output by comparing the actual output current with the nominal 4 mA and 20 mA currents. Calibration is done at the factory and normally the transmitter does not need to be recalibrated.
Page 147: Level And Distance Calibration
Enter the desired value in the Calibration Distance field and click the Store button. Level calibration 1. Measure the actual Product Level. 2. Adjust the Tank Height so the product level measured by the transmitter corresponds to the actual product level. Rosemount 5300 Series 7-17...
Page 148 Rosemount 5300 Series Figure 7-12. Distance and Level calibration 7-18 Reference Point Reference Point Distance Reference Gauge Height Reference Manual 00809-0100-4530, Rev BA July 2009 Level...
Page 149: Logging Measurement Data
4. Enter the update rate. An update rate of for example 10 seconds means that the plot will be updated every 10 seconds. 5. Click the Start Log button. The logging will proceed until stopped by clicking the Stop Log button. Rosemount 5300 Series 7-19...
Page 150: Backing Up The Transmitter Configuration
Rosemount 5300 Series BACKING UP THE TRANSMITTER CONFIGURATION Figure 7-14. It is recommended that the transmitter configuration is stored in a backup file. Figure 7-15. The configuration backup file can be viewed in a word processor program. 7-20 Use this RRM option to make a backup copy of the configuration parameters in the transmitter database.
Page 151: Configuration Report
The report compares a specified backup file with the default transmitter configuration. To open the Configuration Report, choose the Tools>Configuration Report menu option: Information on probe type, software versions, software and hardware configuration, and unit code is presented. Rosemount 5300 Series 7-21...
Page 152: Reset To Factory Settings
Rosemount 5300 Series RESET TO FACTORY SETTINGS Figure 7-17. The Reset to Factory Settings window in RRM. TRANSDUCER1100 7-22 This function resets all or a specific part of the holding registers to factory settings. NOTE! It is recommended that a backup of the configuration is done before the factory reset.
Page 153: Diagnostics
To open the Diagnostics window in RRM, choose the Diagnostics option from the Tools menu: To view the Diagnostics window in AMS Suite, click the right mouse button on the desired transmitter, and choose the Device Diagnostics option: Rosemount 5300 Series 7-23...
Page 154 Rosemount 5300 Series TRANSDUCER1100 Figure 7-20. The Status window in DeltaV shows various status information. 7-24 DeltaV 1. In the DeltaV Explorer, select the desired transmitter icon, and click the right mouse button on the Transducer 1100 block icon: 2. Choose the Status option.
Page 155: Using The Simulation Mode
HART Command: [3, 2, 1, 3]. DeltaV: 1. In the DeltaV Explorer, select the desired transmitter icon, and click the right mouse button on the Transducer 1300 block icon: 2. Choose the Simulation Mode option. Rosemount 5300 Series Simulation Mode 7-25...
Page 156: Write Protecting Atransmitter
2. Choose the Unlock/Lock Device option. In RRM, service functions for advanced users are available for the Rosemount 5300 Series transmitter. Setting RRM into Service Mode, all the Service menu options in RRM are enabled. The default password for enabling the Service Mode is “admin”.
Page 157: Viewing Input And Holding Registers
3. Choose the View Input/Holding Registers option from the Service menu. 4. Click the Read button. To change a Holding register value, just type a new value in the corresponding Value field. The new value is not stored until the Store button is clicked. Rosemount 5300 Series 7-27...
Page 158: Removing The Transmitter Head
Rosemount 5300 Series REMOVING THE TRANSMITTER HEAD FLANGE VERSION Put the protection plug here! THREADED VERSION Put the protection plug here! 7-28 1. Loosen the nut that connects the transmitter housing to the Process Seal. Carefully lift the transmitter head.
Page 159: Changing A Probe
Dynamic Vapor Compensation function is supported by the transmitter head. Compatibility Between Probe Types and Firmware Versions Standard HP / HTHP without R2 marking Rosemount 5300 Series Probe Type HP / HTHP / C with HTHP with both R2 marking only R2 and VC marking...
Page 160: Check Firmware And Probe Version
Rosemount 5300 Series Check Firmware and Probe Version 7-30 1. Check the manufacturing date on the transmitter head label. Manufacturing Date Before 080618 (YYMMDD) 2. Check the R2, VC marking on the probe. NOTE! In RRM, the software revision number can be checked either in Device Explorer, or at the bottom of the RRM window, as shown in the screenshot below.
Page 161: Changing The Probe
Reference Manual 00809-0100-4530, Rev BA July 2009 Changing the Probe Rosemount 5300 Series Transmitter head Process seal Probe 1. Loosen the nut. 2. Remove the transmitter head from the old probe. 3. On the new probe, make sure that the protection plug is removed and the upper surface of the Process Seal is clean.
Page 162 Rosemount 5300 Series Figure 7-23. Product level lowered beneath the Near Zone. Table 7-2. Near Zone definitions depending on software releases and probe type 7-32 Near Zone 5300 GWR Series Near Zone Firmware Version Rigid Probes Firmware version earlier than 1.A4 Firmware version 1.A4 or...
Page 163: Diagnostic Messages
• Surface pulse and Interface pulse are very close • Wrong Probe Type set • Bad Reference Threshold value Rosemount 5300 Series Action • Check the power supply • Check the cables for serial data communication • View the Diagnostic window, see “Diagnostics”...
Page 164 SW Error/ Display Error/ Analog Out Error (1) A malfunctioning display panel may only be replaced by service personnel at the Emerson Process Management Service Department. A display must not be replaced when the transmitter is in operation. (2) If the 5300 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal operation.
Page 165: Device Status
Write protection jumper on the display is enabled. The factory default configuration is used. Probe is not detected. Rosemount 5300 Series Action Contact Emerson Process Management Service Department. See Warning Messages for details. See Error Messages for details. Turn off the simulation mode in RRM, select Tools, Simulation Mode, and click the Stop button.
Page 166: Errors
Rosemount 5300 Series Errors Table 7-5. Error messages. Message RAM error FPROM error Database (Hreg) error Microwave Module error LCD error Modem error Analog out error Internal temperature error Other hardware error Measurement error Configuration error Software error 7-36 Error messages that may be displayed on the Integral Display, on a 375 Handheld Communicator, in AMS, or in RRM are shown in Table 7-5.
Page 167: Warnings
Analog Output alarms. In RRM, warnings are indicated in the Diagnostics window. Description See Diagnostics (RRM: Tools>Diagnostics) for further information on a warning message. See also “Diagnostics” on page 7-23. Rosemount 5300 Series Action 7-37...
Page 168: Measurement Status
Rosemount 5300 Series Measurement Status Table 7-7. Measurement status. Message Full tank Empty tank Probe missing Seal contaminated Reference pulse calculated Reference pulse invalid DeltaF not at setpoint Tank signal clip warning No surface echo found Predicted level No reference echo...
Page 169 Reference echo present Sudden level jump detected Nearzone echo present Nonlinear gain used Nearzone measurement Rosemount 5300 Series Description The simulation mode is active. The given measurements are simulated. The advanced simulation mode is active. The given lower volume value is invalid.
Page 170: Interface Status
Rosemount 5300 Series Interface Status Table 7-8. Interface status. Message Interface not OK Interface not found Can't measure interface on horizontal probe Can't handle max possible interface thickness Interface thickness close to max range Interface set to max thickness No interface echo found. The upper...
Page 171: Analog Output Status
The Primary variable is out of range. The configured span is too small. The given Upper and Lower Sensor Limits are invalid. Rosemount 5300 Series Action Check Error and Warning Messages to find the reason for the Alarm. No action needed.
Page 172: Lcd Error Messages
Rosemount 5300 Series LCD ERROR MESSAGES Figure 7-24. The 5300 Display Panel displaying an error message. Table 7-11. Error messages displayed on the 5300 Display Panel. 7-42 Error Message An error in the gauge data memory (RAM) has been RAM FAIL detected during the startup tests.
Page 173: Led Error Messages
LED for presentation of error messages. Table 7-12. LED error codes. For Rosemount 5300 transmitters without display, a flashing Light Emitting Diode (LED) is used for presentation of error messages. Flashing LED In normal operation, the LED flashes once every other second. When an error occurs, the LED flashes a sequence that corresponds to the Code number followed by a five second pause.
Page 174: Foundation Fieldbus Error Messages
July 2009 Recommended Action 1. Restart processor 2. Check display connection 3. Call service center 1. Restart processor 2. Check Rosemount 5300 cable 3. Call service center 1. Restart processor 2. Call service center 1. Restart processor 2.Call service center 1.
Page 175: Transducer Block
Simulate Active: Simulation is enabled and the block is using a simulated value in its execution Input Failure/Process Variable has Bad Status: The hardware is bad, or a bad status is being simulated Power Up Out of Service: The actual mode is out of service Rosemount 5300 Series 7-45...
Page 176 Rosemount 5300 Series Table 7-19. Troubleshooting the AI block Symptom Bad or no level readings (Read the AI “BLOCK_ERR” parameter) OUT parameter status reads UNCERTAIN and substatus reads EngUnitRangViolation Mode will not leave OOS Process and/or block alarms will not work Features...
Page 177: Safety Messages
Electrical shock could cause death or serious injury. • Use extreme caution when making contact with the leads and terminals. Rosemount 5300 Series...
Page 178 Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.
Page 179: Overview
Refer to the 5300 FMEDA report for failure rate data, assessment details, and assumptions regarding failure rate analysis. Table 8-1 lists the versions of the Rosemount 5300 Series transmitter that have been considered for the hardware assessment, to which this section applies.
Page 180: Functional Specifications
Use a HART-compliant master, such as Rosemount Radar Master or 375 Field Communicator, to communicate with and verify configuration of the Rosemount 5300. A full review of configuration methods is available in Section 5: Configuration. These instructions are applicable to the 5300 Prior-Use option with any differences noted.
Page 181: Alarm And Saturation Levels
The required proof test intervals are dependant on the configuration of the transmitter and the process environment. The Rosemount 5300 is designed to have a 5-year proof test interval assuming it represents the typical 35% of the SIF PFD of the operator/owner of the system to determine the sufficient time interval and verify it is followed.
Page 182 Rosemount 5300 Series If the overfill and empty tank protection function cannot be tested by a controlled filling to the response height, suitable simulation of the level or of the physical measuring effect, e.g. by shorting the probe, must be used to make the level sensor respond.
Page 183: Inspection
Feedback can be submitted electronically at www.emersonprocess.com/rosemount/safety (Contact Us). The Rosemount 5300 must be operated in accordance with the functional and performance specifications provided in Appendix A: Reference Data. The FMEDA report includes failure rates. The full report is accessible at www.emersonprocess.com/rosemount/safety/PriorUse.htm.
Page 184 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009...
Page 185: Specifications
Appendix A SPECIFICATIONS General Product Rosemount 5300 Series Guided Wave Radar Level and Interface Transmitter; Model 5301, Liquid Level or Interface Transmitter (interface available for fully submerged probe). Model 5302 Liquid Level and Interface Transmitter. Model 5303 Solids Level Transmitter.
Page 186 Rosemount 5300 Series Display / Configuration (continued) Fieldbus Link Master (LAS). OUNDATION Class (Basic or Link Master) Fieldbus AI-block: 30 ms. PID-block: 40 ms. OUNDATION Block Execution Time ARTH-, ISEL-, OSPL-block: 65 ms. CHAR-block: 75 ms. Fieldbus OUNDATION Instantiation Conforming F ITK 5.0.
Page 187 OUNDATION (5) PFA is a fluoropolymer with properties similar to PTFE. (6) 1 mm PTFE cover. (7) Final rating may be lower depending on flange and O-ring selection. Rosemount 5300 Series Fieldbus: -58°F to 140°F (-50°C to 60°C). OUNDATION ±...
Page 188: Process Temperature And Pressure Rating
Rosemount 5300 Series Process Temperature and Pressure Rating Figure A-1. Maximum process temperature and pressure diagram for standard tank connections. The tank connection consists of a tank seal, a flange BSP/G threads . See “Ordering Information” on page A-21). Flange mating face dimensions follow ANSI B 16.5, JIS B2220, and EN 1092-1 standards for blind flanges.
Page 189 PFA/PTFE for HP/C, and ceramics for HTHP. Ceramic spacers allow for usage in applications with higher temperature. The following table gives the temperature ranges for tank seal with different O-ring material (applicable for the Standard Tank Connection): Rosemount 5300 Series HTHP tank connection Temperature °F (°C)
Page 190: Flange Connection Rating
Rosemount 5300 Series Table A-1. Temperature range for different tank seal material. Flange Connection Rating Bolting material ANSI Stainless steel SA193 Soft (1a) with min. B8M C1.2 thickness 1.6 mm. EN 1515-1/-2 group Soft (EN 1514-1) with 13E0, A4-70. min. thickness 1.6 mm.
Page 191: Ambient Temperature
For Alloy C-276 HTHP/HP probes with flange plate design is available up to Class 600/PN 63. When the Rosemount 5300 is installed in high or low temperature applications, it is important that the maximum/minimum ambient temperature is considered. Nozzle insulation for the HTHP version should not exceed 4 in.
Page 192: Remote Housing Measuring Range
Rosemount 5300 Series Remote Housing Measuring Range Table A-2. Remote Housing measuring range Dielectric Constant Chamber / pipe installations ≤ 4 in. (100 mm) Remote Housing Tank installations Chamber / pipe installations ≤ 4 in. (100 mm) Remote Housing Tank installations Chamber / pipe installations ≤...
Page 193: Dimensional Drawings
7.4 (188.5) Alloy probe and protective plate HTHP/HP Plate Design (Option for Alloy versions) 15.6 (397.5) Dimensions are in inches (millimeters). Rosemount 5300 Series PTFE covered probe and protective plate The PTFE and Alloy probes are designed with a protective plate.
Page 194 Rosemount 5300 Series Figure A-7. Rigid Single Lead Probe with Tri-Clamp Connection 3.4 (87) 3.6 (92) 10.1 (257.5)  10 ft. (3 m) for Ø 0.31 (8)  20 ft. (6 m) for Ø 0.51 (13) 10.1 (257.5) A-10 7.1 (180) ½...
Page 195 1.1 (27) Ø 0.31 (8) or 0.51 (13): SST and Alloy probes Ø 0.47 (12): PTFE covered probe Dimensions are in inches (millimeters). Rosemount 5300 Series NPT 1/1½/2 inch 5.2 (133) 7.4 (188.5) NPT 1½, G 1½ inch HTHP/HP/C version...
Page 196 Rosemount 5300 Series Figure A-9. Flexible Single Lead Probe with Flange Connection 7.1 (180) 3.4 (87) 3.6 (92) 10.1 (257.5)  164 feet (50 m) Ø 0.16 (4): SST probe Ø 0.24 (6): SST probe Ø 0.28 (7): PTFE covered probe HTHP/HP/C version 15.6 (397.5)
Page 197 1.10 (28): 6 mm SST probe The PTFE covered probe is designed with a protective plate. Dimensions are in inches (millimeters). Rosemount 5300 Series Short weight (option W2) 2 (50): 4 mm SST probes 1.5 (37.5): 4 mm SST probes...
Page 198 Rosemount 5300 Series Figure A-11. Flexible Single Lead with threaded connection NPT 1/1½/2 inch 7.1 (180) 3.4 (87) 3.6 (92) 10.1 (257.5)  164 feet (50 m) 5.5 (140): 4 and 6 mm SST probes 17.1 (434): PTFE covered probe 0.86 (22): 4 mm SST probe...
Page 199 5.2 (133) ½ - 14 NPT Optional adapters: M20x1.5, eurofast and minifast HTHP/HP Plate Design (Option for Alloy versions) 15.6 (397.5) Dimensions are in inches (millimeters). Rosemount 5300 Series 7.4 (188.5) The Alloy probes are designed with a protective plate. A-15...
Page 200 Rosemount 5300 Series Figure A-13. Coaxial probe with threaded connection 10.1 (257.1)  20 feet (6 m) 10.1 (257.1) 1 in.: s52 1½ in.: s60  20 feet (6 m) A-16 NPT 1/1½/2 inch 7.1 (180) ½ - 14 NPT Optional 3.4 (87)
Page 201 10 feet (3 m) Ø 0.24 (6) Ø 0.31 (8) 1.0 (26) Flange 5.2 (133) Dimensions are in inches (millimeters). Rosemount 5300 Series NPT 1½ / 2 inch 5.2 (133) 7.4 (188.5) 1½ in.: s52 2 in.: s60 7.4 (188.5) A-17...
Page 202 Rosemount 5300 Series Figure A-15. Flexible Twin Lead G 1½ inch 7.1 (180) 3.4 (87) 3.6 (92) 10.2 (259.5) 1.1 (27)  164 feet (50 m) Ø 0.16 (4) Ø 0.16 (4) 3.5 (90) 1.4 (35) 7.1 (180) 3.4 (87) 3.6 (92) 10.2 (259.5)
Page 203 Figure A-16. Bracket mounting. 5.2 (133) Pipe mounting (vertical pipe) Wall mounting Pipe diameter max 2.5 in. (64 mm) Dimensions are in inches (millimeters). Rosemount 5300 Series Pipe mounting (horizontal pipe) 2.2 (57) 0.3 (7) 0.8 (20) Hole pattern wall mounting 2.8 (70)
Page 204 Rosemount 5300 Series Figure A-17. Remote housing. 5.2 (133) 6.9 (175) Standard Variant 12.4 (315) HTHP/HP/C Variant A-20 7.4 (188.5) 5.2 (133) Dimensions are in inches (millimeters). Reference Manual 00809-0100-4530, Rev BA July 2009 7 (180) (87) (92) 3, 6, 9 ft. (1, 2, or 3 m)
Page 205: Ordering Information
3A, 3B, 4A, 5A, 5B 4A and 5A 4A and 5A 3A, 3B, 4A Rosemount 5300 Series Probe Type 3A, 3B, 4A, 4U, 4V, 5A and 5B 3A, 3B, 4A, 5A, and 5B 3A, 3B, 4A, 5A, 5B (only SST)
Page 206 Rosemount 5300 Series Code Probe Type Rigid Twin Lead Flexible Twin Lead with weight Coaxial (for level measurement) Coaxial, perforated. For level and interface measurement, or easier cleaning. Rigid Single Lead (8 mm) (10) Rigid Single Lead (13 mm) Vapor Single Rigid Probe for 2 in. pipes Vapor Single Rigid Probe for 3-4 in.
Page 207 Fisher - proprietary 316L SST (for 249B cages) Torque Tube Flange Fisher - proprietary 316L SST (for 249C cages) Torque Tube Flange Masoneilan - proprietary 316L SST Torque Tube Flange Rosemount 5300 Series Probe Type 3A, 3B, 4A, 4B, 5A, 5B, standard...
Page 208 Rosemount 5300 Series Code Hazardous Locations Certifications No Hazardous Locations Certifications (16) ATEX Flameproof (16) NEPSI Flameproof (16) FM Explosion-proof (16) CSA Explosion-proof (16) IECEx Flameproof ATEX Intrinsic Safety (17) ATEX FISCO Intrinsic Safety NEPSI Intrinsic Safety (17) NEPSI FISCO Intrinsic Safety...
Page 209 (25) Available for probe types 2A, 4A, 4B, and 5A, except for HTHP. (26) Not available for Cryogenic probe. Example Model String: 5301-H-A-1-S-1-V-1A-M-002-05-AA-I1-M1C1. E-002-05, means 2 ft and 5 in. probe length. M-002-05, means 2.05 m Rosemount 5300 Series parameter listed in Appendix B: Product Certifications). Outer Diameter 1.8 in.
Page 210 Rosemount 5300 Series Model Code 5303, Level for Solids Model Product Description 5303 Guided Wave Solids Level Transmitter Code Signal Output 4-20 mA with HART communication fieldbus OUNDATION Code Housing Material Polyurethane-covered Aluminum Stainless Steel, Grade CF8M (ASTM A743) Code Conduit / Cable Threads ½...
Page 211 1 in. NPT thread 2 in. NPT thread 1 ½ in. BSP (G 1 ½ in.) thread 1 in. BSP (G 1 in.) thread Rosemount 5300 Series Probe Type 5A, 5B, 6A, 6B, standard temperature and pressure All for standard temperature and pressure...
Page 212 Rosemount 5300 Series Code Hazardous Locations Certifications No Hazardous Locations Certifications ATEX Flameproof NEPSI Flameproof FM Explosion-proof CSA Explosion-proof IECEx Flameproof ATEX Intrinsic Safety ATEX FISCO Intrinsic Safety NEPSI Intrinsic Safety NEPSI FISCO Intrinsic Safety FM Intrinsic Safety and Non-Incendive...
Page 213 (11) The standard alarm setting is high. (12) Certificate includes all pressure retaining wetted parts. Example Model String: 5303-H-A-1-S-1-V-6A-M-025-50-AA-I1-M1C1. E-025-05, means 25 ft and 5 in. probe length. M-025-50, means 25.5 m. Rosemount 5300 Series parameter listed in Appendix B: Product Certifications). A-29...
Page 214: Spare Parts
Rosemount 5300 Series SPARE PARTS Spare parts list Transmitter head Model 5301/5302/5303 Model Product Description 5301 Guided Wave Radar Liquid Level or Interface Transmitter (interface available for fully submerged probe) 5302 Guided Wave Radar Liquid Level and Interface Transmitter 5303...
Page 215 HART Diagnostics Suite (1) Not available with Flame/Explosionproof approvals (E1, E3, E5, E6, E7, KA, KB, KC, and KD) (2) Requires Foundation Fieldbus signal output. (3) Probes are intrinsically safe. (4) The standard alarm setting is high. Rosemount 5300 Series A-31...
Page 216 Rosemount 5300 Series Spare parts list Probe Model 5301/5302/5303 Model Product Description 5309 Spare probe Code Signal Output Not Applicable Code Housing Material Not Applicable Code Conduit / Cable Threads Not Applicable Code Operating Temperature and Pressure - 15 psig (-1bar) to 580 psig (40 bar) @ 302 °F (150 °C) High Temp / High Pressure 2940 psi @ 752 °F and 5000 psi @ 100 °F (203 bar @ 400 °C and...
Page 217 DN50, PN250. HTHP / HP units DN80, PN16 DN80, PN40 DN80, PN64 . HTHP / HP units Rosemount 5300 Series Process Connection Probe Lengths Flange / 1.5 in. Thread Min: 2 ft 5 in. (0.76 m). Max: 13 ft (4 m) Flange / 1 in.
Page 218 Rosemount 5300 Series (14) EN (DIN) Flanges (continued) DN80, PN100. HTHP / HP units DN80, PN160. HTHP / HP units DN80, PN250. HTHP / HP units DN100, PN16 DN100, PN40 DN100, PN64. HTHP / HP units DN100, PN100. HTHP / HP units DN100, PN160.
Page 219 (21) Available for SST and Alloy C-276 probes, type 2A, 4A, 4B, and 5A. Same disc material as probe material. (22) Available for SST probes, type 2A, 4A, 4B, 5A and 6A except for HTHP. (23) Certificate includes all pressure retaining wetted metal parts. Rosemount 5300 Series (19) (20) Outer Diameter 1.8 in.
Page 220 Rosemount 5300 Series Spare parts list Other Spares and Accessories Rosemount 5300 Series Code Process Connection - Size/Type (consult factory for other process connections) Other spares 03300-7001-0002 Weight kit Flexible Twin lead 03300-7001-0003 Weight kit Flexible 4 mm Single lead...
Page 221 (2) To order a centering disc in a different material, consult the factory. (3) 1½ in. NPT threaded connection (RA) is required. Rosemount 5300 Series A-37...
Page 222 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 A-38...
Page 223: Safety Messages
Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Do not remove the transmitter cover in explosive atmospheres when the circuit is alive. Rosemount 5300 Series ). Please...
Page 224: Eu Conformity
Rosemount 5300 Series EU CONFORMITY Failure to follow safe installation and servicing guidelines could result in death or serious injury: Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
Page 225: European Atex Directive Information
Figure B-1. Approval Label ATEX HART model The Rosemount 5300 Series Guided Wave Radar Level Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.
Page 226 Rosemount 5300 Series Figure B-2. Approval Label ATEX Foundation Fieldbus model The following information is provided as part of the label of the transmitter: • Name and address of the manufacturer (Rosemount). • CE Conformity Marking • Complete model number •...
Page 227 Impact and friction hazards need then to be considered according to EN 50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere of the tank is made with light metal alloys and used in category II 1 G. Rosemount 5300 Series +60 °C) =380 mA, P...
Page 228: Flameproof
Figure B-4. Approval Label ATEX HART model The Rosemount 5300 Series Guided Wave Radar Level Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.
Page 229 Impact and friction hazards need then to be considered according to EN 50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere of the tank is made with light metal alloys and used in category II 1 G. Rosemount 5300 Series ° < +60...
Page 230: National Supervision And Inspection Center For Explosion Protection And Safety Of Instrumentation (Nepsi) Approvals
Rosemount 5300 Series NATIONAL SUPERVISION AND INSPECTION CENTER FOR EXPLOSION PROTECTION AND SAFETY OF INSTRUMENTATION (NEPSI) APPROVALS Figure B-6. Approval Label National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation (NEPSI) HART Model E3 Flameproof: Ex iad IIC T4 (- 40 °C < T <...
Page 231 = 300 mA, P = 1.5 W, C Special Conditions for Safe Use (X): Refer to Certificates: GYJ081080X for Ex ia IIC T4 and GYJ081130X for Ex iad IIC T4. Rosemount 5300 Series E3/FIELDBUS I3/FIELDBUS < + 60 °C) < + 60 °C)
Page 232 Rosemount 5300 Series Figure B-8. Approval Label National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation (NEPSI) FISCO Model B-10 The following information is provided as part of the label of the transmitter: • Ex ia IIC T4 (- 50 °C < T •...
Page 233: Factory Mutual (Fm) Approvals
Figure B-9. Approval Labels Factory Mutual (FM) HART model The Rosemount 5300 Series Guided Wave Radar Level Transmitter that have the following labels attached have been certified to comply with the requirements of the approval agencies noted. Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F and G.
Page 234 Rosemount 5300 Series Figure B-10. Approval Labels Factory Mutual (FM) Foundation Fieldbus model Figure B-11. Approval Labels Factory Mutual (FM) FISCO model B-12 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F and G.
Page 235: Explosion Proof
Dust-Ignition proof for Class II/III, Division 1, Groups E, F and G with intrinsically safe connections to Class I, II, III, Div 1, Groups B, C, D, E, F and G. Temperature code T4. Ambient temperature limits: -50 Seal not required. Rosemount 5300 Series ° ° C to + 70 ° °...
Page 236: Canadian Standards Association (Csa) Approval
Rosemount 5300 Series CANADIAN STANDARDS ASSOCIATION (CSA) APPROVAL Intrinsic Safety Figure B-14. Approval Label Canadian Standards Association (CSA) HART model B-14 This product meets the Dual Seal Requirements of ANSI/ISA 12.27.01-2003. Dual seal annunciation The breach of the secondary seal is annunciated via product leakage from the antenna’s vents.
Page 237 Temperature code T4. FISCO model: U =17.5 Vdc, I =0 nF, L =0 H. Control Drawing: 9240 030-937. Ambient temperature limits: -50 Rosemount 5300 Series =30 Vdc, I =300 mA, P =1.3 W, ° ° C to + 60 =380 mA, P =5.32 W,...
Page 238: Explosion Proof
Rosemount 5300 Series Explosion Proof Figure B-17. Approval Label Canadian Standards Association (CSA) HART model Figure B-18. Approval Label Canadian Standards Association (CSA) Foundation Fieldbus model B-16 Cert. no. 1514653. E6 Explosion-proof with internal Intrinsically Safe Circuits [Exia]. Class I, Div. 1, Groups B, C and D.
Page 239: Iecex Approval
60079-0 clause 8.1.2 when the transmitter exposed to the exterior atmosphere of the tank is made with light metal alloys and used in Zone 0. (1) Other temperature restrictions may apply, please refer to “Specifications” on page A-1. Rosemount 5300 Series =1 W, C =7.26 nF, L =0 mH.
Page 240 Rosemount 5300 Series Figure B-20. Approval Label IECEx Foundation Fieldbus model B-18 Intrinsically Safe  Ex ia IIC T4 (T -50 °C to +60 °C). IECEx NEM 06.0001X. Fieldbus: U =30 V, I OUNDATION =0 mH. Installation Drawing: 9240 030-938.
Page 241 Impact and friction hazards need then to be considered according to IEC 60079-0 clause 8.1.2 when the transmitter exposed to the exterior atmosphere of the tank is made with light metal alloys and used in Zone 0. Rosemount 5300 Series =5.32 W, C =0 nF,...
Page 242: Flameproof
Rosemount 5300 Series Flameproof Figure B-22. Approval Labels IECEx HART B-20 E7 Flameproof Ex iad IIC T4 (T :-40° C to +70 °C). IECEx NEM 06.0001X. =250 VAC Conditions of Certification The intrinsically safe circuits do not withstand the 500V AC test as specified in EN 50020 clause 6.4.12.
Page 243 Impact and friction hazards need then to be considered according to IEC 60079-0 clause 8.1.2 when the transmitter exposed to the exterior atmosphere of the tank is made with light metal alloys and used in Zone 0. Rosemount 5300 Series for Zone 1 and 4 cm B-21...
Page 244: Combination Approvals
Rosemount 5300 Series COMBINATION APPROVALS APPROVAL DRAWINGS B-22 KA ATEX, FM, CSA Flameproof/Explosion-proof KB ATEX, FM, IECEx Flameproof/Explosion-proof KC ATEX, CSA, IECEx Flameproof/Explosion-proof KD FM, CSA, IECEx Flameproof/Explosion-proof KE ATEX, FM, CSA Intrinsic Safety KF ATEX, FM, IECEx Intrinsic Safety...
Page 245 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 Figure B-24. System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus. B-23...
Page 246 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 Figure B-25. Installation Drawing for hazardous location installation of intrinsically safe CSA approved apparatus. B-24...
Page 247 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 Figure B-26. Installation Drawing for hazardous location installation of intrinsically safe ATEX and IECEx approved apparatus. B-25...
Page 248 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 B-26...
Page 249: Safety Messages
Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Do not remove the transmitter cover in explosive atmospheres when the circuit is alive. Rosemount 5300 Series ). Please...
Page 250 Rosemount 5300 Series Failure to follow safe installation and servicing guidelines could result in death or serious injury: Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
Page 251: User Defined Upper Reference Point
OUNDATION TRANSDUCER 1100>GEOM_OFFSET_DIST The Distance Offset is also available in RRM: a. Click the Tank icon under Device Config/Setup in the RRM workspace. b. In the Tank window, select the Geometry tab. c. Click the Advanced button. Rosemount 5300 Series...
Page 252: Handling Of Disturbances From Nozzle
Near Zone (referred to as the region between 0-3.3 ft. (0-1 m) below the Upper Reference Point) is normally somewhat limited. However, the Rosemount 5300 transmitter is equipped with a software functionality that minimizes the Upper Transition Zone. The factory setting is normally sufficient and doesn’t need to be repeated after installation.
Page 253 Nozzle diameter < 3 in. for 13 mm single rigid 1. Click Trim Near Zone. 2. Select Trim near zone and click OK. 3. Click OK in the appearing dialog. 4. Wait 1 minute. 5. Restart the transmitter. Rosemount 5300 Series...
Page 254 Rosemount 5300 Series NOTE! The Trim Near Zone function can be reset by selecting Reset near zone trimming to factory settings in the previous dialog. In 375 Field Communicator, the Trim Near Zone is reached with the [2, 1, 7, 2] HART sequence (if the command is recommended) or from the [2, 7, 1] HART sequence.
Page 255: Changing The Upper Null Zone
4. Type the desired value in the Upper Null Zone field. 5. Click the OK button. Now the Upper Null Zone is stored in the transmitter memory. Upper Reference Point Reference Gauge Height Upper Null Zone Disturbance Distance, m Rosemount 5300 Series Upper Null Zone Product Level...
Page 256: Threshold Settings
Figure C-6. Threshold settings in RRM. Measurement with the Rosemount 5300 is based on the fact that the radar signal pulses are reflected by the product surface and the interface between two liquids. Various signal amplitude thresholds are used to separate the measurement signal from disturbing echoes and noise.
Page 257 By default, this value is 0 (function is not used). This is because highly contaminated or condensed tank-seals, and turbulent or boiling surfaces, which can cause splashing, may cause function to be triggered. Rosemount 5300 Series Interface Threshold Surface Threshold...
Page 258: Probe End Projection
A product with very low reflectivity is characterized by its low dielectric constant. Such a product reflects relatively small amounts of the microwave energy emitted from the Rosemount 5300 transmitter, and most of it is transmitted through the product. Consequently, situations may occur where the surface pulse is invisible to the transmitter at long measuring ranges.
Page 259 DC is allowed to differ from the initial product DC value. If the estimation goes outside this limit, a warning will be generated. Used Product DC: This is the estimated product dielectric constant that the device will use for Probe End Projection. Rosemount 5300 Series C-11...
Page 260: Echo Tracking
DC. This will force the device to use the configured initial product DC. Measurement with the Rosemount 5300 is based on the fact that the radar signal pulses are reflected by the product surface. Different parameters are used to track the measurement signal to achieve a reliable and stable measurement.
Page 261 The default value is 2 seconds. Note that increasing the damping value will also prolong the system response time. The damping value can also be changed from the Output, General tab. Rosemount 5300 Series C-13...
Page 262: Dielectric Constant Settings
For applications with a varying pressure and/or temperature, certain models of the Rosemount 5300 Series have a built-in function that automatically compensates for varying vapor dielectric constants. See “Dynamic Vapor Compensation” on page C-15.
Page 263: Dynamic Vapor Compensation
Temperature ( Dielectric constant Pressure The standard version of a Rosemount 5300 Series level transmitter can be configured for static compensation of vapor by manually entering the dielectric constant of vapor, see “Dielectric Constant Settings” on page C-14. For applications with a varying pressure and/or temperature, certain models...
Page 264 Vapor Compensation is supported. C-16 The Rosemount 5300 uses a reference reflector mounted on the probe at a certain distance to estimate the dielectric constant of the vapor. The transmitter knows where the reference reflector pulse should have been if there were no vapor present.
Page 265 > 6.6 ft (2 m) (see X in figure below), to dynamically compensate up to level 100%. The minimum measuring range for this functionality is 12 in. (300 mm). Rosemount 5300 Series VC marking on tank seal C-17...
Page 266: Installation Setup
Rosemount 5300 Series Figure C-15. Minimum requirements. Installation Setup C-18 Level: 100% Measuring range: min 12 in. / 300 mm Level: 0% If a 5300 Series transmitter is ordered from Rosemount together with a 9901 Chamber, these space requirements are met. If an existing chamber is used, which does not meet these space requirements, a spool piece can be added.
Page 267 0.75 ft. (0.23 m) distance and probes longer than 6.6 ft. (2 m) will have the reflector end at 1.6 ft. (0.5 m). 6. Cycle power to finish. In 375 Field Communicator, the calibration can be done by HART command [2, 7, 3]. Rosemount 5300 Series C-19...
Page 268: Signal Quality Metrics
Rosemount 5300 Series SIGNAL QUALITY METRICS Figure C-17. Echo curve showing surface peak amplitude, noise peak amplitude, and surface threshold. C-20 Signal Quality Metrics indicates the surface signal integrity compared to the noise. It can be used to schedule maintenance to clean the probe or detect and monitor turbulence, boiling, foam and emulsions.
Page 269: Viewing Signal Quality Metrics In Rrm
If Signal Quality Metrics is not supported or disabled, the Signal Quality and Surface / Noise Margin will always be set to 0. To view Signal Quality Metrics in RRM, choose the Tools > Device Display option and select the Signal Quality Metrics tab. Rosemount 5300 Series Diagnostics Suite C-21...
Page 270 Rosemount 5300 Series Figure C-20. Configure Transmitter Variables for Signal Quality Metrics. Signal Quality Surface / Noise Margin C-22 Signal Quality Metrics can be shown on the LCD panel. See “Operation” on page 6-1. Signal Quality Metrics can be assigned to Transmitter Variables (SV, TV, or QV).
Page 271: Remote Housing, New Units
- M6 screw (3 pcs) - M6 nut (4 pcs) Remove the transmitter head from the probe Remove the transmitter head from the probe by unscrewing the M50 nut. M50 nut Mount the probe in the tank Rosemount 5300 Series...
Page 272 Rosemount 5300 Series U-bolt M6 screw M50 nut Mount the bracket to the pole Mount the bracket to the pole, making sure the distance between the probe and bracket does not exceed the length of the remote connection. 1. Put the two U-bolts through the holes of 2.
Page 273 July 2009 REMOTE CONNECTION, FIELD RETROFIT To upgrade a currently installed Rosemount 5300 transmitter with a remote housing, the embedded software needs revision 2.A2 or later, and the Spare Part Kit (03300-3001-000X) must be ordered. The Rosemount 5300 transmitter head must be configured for remote housing to work.
Page 274 Rosemount 5300 Series REMOTE HOUSING CONFIGURATION When using remote housing, the remote connection length should be configured. If the Remote Housing is ordered with a transmitter, it is configured in the factory. In Rosemount Radar Master, select Setup > Tank.
Page 275: Performing Proof Test
375 HART Sequence: [2, 4, 1, 7]. Select 3 Other. Enter the analog output level representing the low alarm current. Press Enter and click Verify that the analog output current is correct. Click Abort to end loop test. Verify that the Current output is restored to the original mode. Rosemount 5300 Series...
Page 276 Rosemount 5300 Series Figure E-1. Range Values. Upper Range Value Lower Range Value 20mA 5. Perform a two-point calibration check of the transmitter by applying level to two points on the probe within the measuring range. Verify that the current output corresponds to the level input values using a known reference measurement.
Page 277: Rosemount Radar Master (Rrm
RRM: Set Alarm Mode AOut 1 to Low Current. Click Store to save changes. Click Loop test... and enter the Current AOut 1 value representing the low alarm current. Click Start and verify that the output current is correct. Click Stop to end loop test. Rosemount 5300 Series...
Page 278 Rosemount 5300 Series 5. Restore the Alarm mode to the original mode used in the loop. Verify that the analog output current is correct. RRM: Set Alarm Mode AOut 1 to original mode. Click Store to save changes. Verify that the output current is correct.
Page 279: Ams Suite
AMS: Select Configure / Setup, Analog Output from the menu. Click Loop Test... Select Other and enter the mA value representing the high Analog Output Level and follow the instructions. Verify that the output current is correct. Rosemount 5300 Series...
Page 280 Rosemount 5300 Series 4. Using loop test, enter the mA value representing the low alarm mode. Verify that the analog output current is correct using the reference meter. This step tests for possible quiescent current related failures. AMS: Select Configure / Setup, Analog Output from the menu. Click Loop Test...
Page 281: Overview
The transducer block contains the actual measurement data, including a level and distance reading. Channels 1–16 are assigned to these measurements (see Figure F-1). The transducer block includes information about sensor type, engineering units, and all parameters needed to configure the transmitter. Rosemount 5300 Series Channel Channel Channel Channel...
Page 282: Channel Definitions
Parameter ST_REV TAG_DESC STRATEGY ALERT_KEY MODE_BLK BLOCK_ERR UPDATE_EVT Each input has an assigned channel which can be linked to the AI block. The channels for the Rosemount 5300 Series are the following: Channel Number CHANNEL_RADAR_LEVEL CHANNEL_RADAR_ULLAGE CHANNEL_RADAR_LEVELRATE CHANNEL_RADAR_SIGNAL_STRENGTH CHANNEL_RADAR_VOLUME CHANNEL_RADAR_INTERNAL_TEMPERATURE...
Page 283 (0°means that probe is mounted vertically). This parameter is used for User Defined probes only. Please contact Emerson Process Management Service Department for more information This parameter is used for User Defined probes only. Please...
Page 284 STATS_ATTEMPTS STATS_FAILURES Index Number This parameter is used for User Defined probes only. Please contact Emerson Process Management Service Department for more information This parameter is used for User Defined probes only. Please contact Emerson Process Management Service Department for more information This parameter is used for User Defined probes only.
Page 285 MEAS_WARNING CONFIG_WARNING VAPOR_COMP_STATUS Table F-3. Probe Type Rosemount 5300 Series Index Number The total number of timed out A/D board message attempts This is the maximum thickness of the upper product that the device is able to measure through. If the thickness of the...
Page 286 Rosemount 5300 Series Table F-4. Device Mode Table F-5. Environment Table F-6. Presentation Table F-7. LCD Parameters VALUE Normal operation Spare Restart device Set to factory default database Trim Near Zone Value of Bit Number ENV_ENVIRONMENT 0x00000004 0x00000008 0x10000000 Value of...
Page 287 Reference Manual 00809-0100-4530, Rev BA July 2009 Table F-8. Product Dielectrical Range Table F-9. Measurement Mode Rosemount 5300 Series Value of Bit Number LCD_PARAMETERS 0x00010000 0x00020000 0x00040000 VALUE 1.4 - 1.9 (e.g. liquified gas, plastics) 1.9-2.5 (e.g. Oil Based) 2.5-4 (e.g. Oil Based) 4-10 (e.g.
Page 288: Supported Units
Rosemount 5300 Series SUPPORTED UNITS Unit Codes Table F-10. Length Table F-11. Level Rate Table F-12. Temperature Table F-13. Signal Strength Table F-14. Volume Table F-15. Time Table F-16. Percent Value Display 1010 1012 1013 1018 1019 Value Display 1061...
Page 289: Diagnostics Device Errors
Gain control Unsupported Combination of Functions Probe Missing Interface Measurement Failure Hardware Write Protected Rosemount 5300 Series Corrective action Replace gauge Verify device installation and configuration Check ambient temperature. If ambient temperature ok replace the device. Check volume configuration Load default database to the device and...
Page 290 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 F-10...
Page 291: Overview
Register Transducer Block The Register Transducer Block allows access to Database registers and Input registers of the Rosemount 5300 transmitter. This makes it possible to read a selected set of register directly by accessing the memory location. The Register Transducer Block is only available with advanced service.
Page 292 Rosemount 5300 Series Parameter XD_ERROR COLLECTION_DIRECTORY INP_SEARCH_START_NBR DB_SEARCH_START_NBR INP_REG_1_TYPE INP_REG_1_FLOAT INP_REG_1_INT_DEC INP_REG_2_TYPE INP_REG_2_FLOAT INP_REG_2_INT_DEC INP_REG_3_TYPE INP_REG_3_FLOAT INP_REG_3_INT_DEC INP_REG_4_TYPE INP_REG_4_FLOAT INP_REG_4_INT_DEC INP_REG_5_TYPE INP_REG_5_FLOAT INP_REG_5_INT_DEC INP_REG_6_TYPE INP_REG_6_FLOAT INP_REG_6_INT_DEC INP_REG_7_TYPE INP_REG_7_FLOAT INP_REG_7_INT_DEC INP_REG_8_TYPE INP_REG_8_FLOAT INP_REG_8_INT_DEC INP_REG_9_TYPE INP_REG_9_FLOAT INP_REG_9_INT_DEC INP_REG_10_TYPE INP_REG_10_FLOAT INP_REG_10_INT_DEC DB_REG_1_TYPE DB_REG_1_FLOAT...
Page 293 DB_REG_10_TYPE DB_REG_10_FLOAT DB_REG_10_INT_DEC RM_COMMAND RM_DATA RM_STATUS Rosemount 5300 Series Index Description Number If the register contains a float value, it should be displayed here If the register contains a DWORD value, and dec is chosen, it should be displayed here...
Page 294 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009...
Page 295: Advanced Configuration Transducer Block Parameters
Transducer Block The Advanced Configuration Transducer Block contains functions for the advanced configuration of the Rosemount 5300 transmitter. It includes functions, such as amplitude threshold settings for filtering of disturbing echoes and noise, simulation of measurement values, Empty Tank Handling for optimizing measurements close to the tank bottom, and strapping table for volume measurements.
Page 296 Rosemount 5300 Series Parameter AMPLITUDE_THRESHOLD_CURVE SIMULATION_MODE SET_CONSTANT_THRESHOLD RADAR_LEVEL_RANGE RADAR_LEVEL_SIGNAL_STRENGT H_RANGE RADAR_VOLUME_RANGE ENV_PRESENTATION PROBE_END_THRESH REFERENCE_THRESH INTERFACE_THRESH FULL_TANK_THRESH_OFFSET PEP_PRODUCT_DC AUTO_CONF_MEAS_FUNC ECHO_TIME_OUT CLOSE_DIST USED_PROBE_END_THRESH USED_REFERENCE_THRESH USED_INTERFACE_THRESH USED_TANK_PRESENTATION USED_ECHO_TIME_OUT USED_CLOSE_DIST SW_SUPPORT2 USED_HOLD_OFF_DIST USED_PEP_PRODUCT_DC START_CODE UNIT_CODE ENV_SET_START_CODE PROBE_END_ANCHORING PEP_PROBE_END_OFFSET USED_PEP_ PROBE_END_OFFSET VOL_VOLUME_CALC_METHOD VOL_IDEAL_DIAMETER VOL_IDEAL_LENGTH Index...
Page 297 USE_STATIC_PRODUCT_DC CALCULATE_SIGNAL_QUALITY_M ETRICS USE_VAPOR_COMPENSATION SPEC_CONFIG_PEP SPEC_CONFIG_VC Rosemount 5300 Series Index Description Number Use this parameter to add a volume to each calculated volume value. The volume can for instance correspond to a sump volume that you wish to add to your calculation.
Page 298 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009...
Page 299: Parameters And Descriptions
The time the resource will wait for confirmation of receipt of a report before trying again. Retry will not happen when CONFIRM_TIME=0. Used to select the block execution method for this resource. The Rosemount 5300 supports the following: Scheduled: Blocks are only executed based on the function block schedule.
Page 300 Rosemount 5300 Series Index Parameter Number CYCLE_TYPE DD_RESOURCE DD_REV DEFINE_WRITE_LOCK DETAILED_STATUS DEV_REV DEV_STRING DEV_TYPE DIAG_OPTION DISTRIBUTOR DOWNLOAD_MODE FAULT_STATE FAILED_ACTIVE FAILED_ALM FAILED_ENABLE FAILED_MASK FAILED_PRI FB_OPTION FEATURES FEATURES_SEL FINAL_ASSY_NUM FREE_SPACE FREE_TIME GRANT_DENY HARD_TYPES HARDWARE_REV HEALTH_INDEX ITK_VER LIM_NOTIFY MAINT_ACTIVE Identifies the block execution methods available for this resource.
Page 301 4 Restart processor – does a warm start of CPU. State of the function block application state machine. Number of EEPROM blocks that have been modified since last burn. This value will count down to zero when the configuration is saved. Rosemount 5300 Series Description...
Page 302 Rosemount 5300 Series Index Parameter Number SAVE_CONFIG_NOW SECURITY_IO SELF_TEST SET_FSTATE SHED_RCAS SHED_ROUT SIMULATE_IO SIMULATE_STATE ST_REV START_WITH_DEFAULTS STRATEGY SUMMARY_STATUS TAG_DESC TEST_RW UPDATE_EVT WRITE_ALM WRITE_LOCK WRITE_PRI XD_OPTION Allows the user to optionally save all non-volatile information immediately. Status of security switch. Instructs resource block to perform self-test. Tests are device specific.
Page 303: Plantweb Alerts
A maintenance alarm indicates that the device or some part of the device needs maintenance soon. If the condition is ignored, the device will eventually fail. There are five parameters associated with MAINT_ALARMS, they are described below. Rosemount 5300 Series...
Page 304 Rosemount 5300 Series MAINT_ENABLED The MAINT_ENABLED parameter contains a list of conditions indicating that the device or some part of the device needs maintenance soon. Below is a list of the conditions: 1. Configuration Error 2. Configuration Warning 3. Simulation Mode 4.
Page 305: Alarm Priority
HI_HI_PRI • LO_PRI • LO_LO_PRI RECOMMENDED_ACTION The RECOMMENDED_ACTION parameter displays a text string that will give a recommended course of action to take based on which type and which specific event of the PlantWeb alerts are active. Rosemount 5300 Series...
Page 306: Simulation
Rosemount 5300 Series Table I-1. RB.RECOMMENDED_ACTION Failed/Maint/Advise Alarm Type Active Event None None Non-Volatile Writes Deferred Advisory Electronics Warning - Transducer Block PlantWeb Alerts Simulation Probe Contamination Configuration Error Configuration Warning Simulation Mode Vapor Compensation Maintenance Warning Volume/Temperature Measurement Warning...
Page 307: Damping
Figure J-2 on page J-4 illustrates the internal components of the AI function block, and Table J-1 lists the AI block parameters and their units of measure, descriptions, and index numbers. Rosemount 5300 Series OUT_D...
Page 308 Rosemount 5300 Series Table J-1. Definitions of Analog Input Function Block System Parameters Index Parameter Number ACK_OPTION None ALARM_HYS Percent ALARM_SEL None ALARM_SUM None ALERT_KEY None BLOCK_ALM None BLOCK_ERR None CHANNEL None FIELD_VAL Percent GRANT_DENY None HI_ALM None HI_HI_ALM None...
Page 309 This measure is to prevent devices that went through simulation in the staging process from being installed with simulation enabled. With simulation enabled, the actual measurement value has no impact on the OUT value or the status. Rosemount 5300 Series Description...
Page 310 Rosemount 5300 Series Figure J-2. Analog Input Function Block Schematic Figure J-3. Analog Input Function Block Timing Diagram DAMPING Analog Measurement Access HI_HI_LIM Analog HI_LIM Meas. LO_LO_LIM LO_LIM CHANNEL ALARM_HYS LOW_CUT Cutoff Filter Convert SIMULATE L_TYPE FIELD_VAL IO_OPTS OUT_SCALE XD_SCALE NOTES: OUT = block output value and status.
Page 311: Signal Conversion
NOTE! Low Cutoff is the only I/O option supported by the AI block. You can set the I/O option in Manual or Out of Service mode only. Rosemount 5300 Series  –  * XD_SCALE values ...
Page 312: Block Errors
Rosemount 5300 Series BLOCK ERRORS Table J-2. BLOCK_ERR Conditions MODES Table J-2 lists conditions reported in the BLOCK_ERR parameter. Condition Condition Name and Description Number Other Block Configuration Error: the selected channel carries a measurement that is incompatible with the engineering units selected in XD_SCALE, the L_TYPE parameter is not configured, or CHANNEL = zero.
Page 313: Alarm Detection
(such as diagnostics and system alerts). Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority. 8-15 Alarm conditions of priority 8 to 15 are critical alarms of increasing priority. Rosemount 5300 Series Priority Description...
Page 314: Status Handling
Rosemount 5300 Series Status Handling ADVANCED FEATURES Normally, the status of the PV reflects the status of the measurement value, the operating condition of the I/O card, and any active alarm condition. In Auto mode, OUT reflects the value and status quality of the PV. In Man mode, the OUT status constant limit is set to indicate that the value is a constant and the OUT status is Good.
Page 315: Configure The Ai Block
CHANNEL Select the channel that corresponds to the desired sensor measurement. The Rosemount 5300 measures Level (channel 1), Distance (channel 2), Level Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), Internal Temperature (channel 6), Upper Product Volume (channel 7), Lower Product...
Page 316 Rosemount 5300 Series Table J-4. Length Table J-5. Level Rate J-10 Indirect Square Root Select indirect square root when the desired output is an inferred measurement based on the transmitter measurement and the relationship between the sensor measurement and the inferred measurement is square root (e.g.
Page 317 Reference Manual 00809-0100-4530, Rev BA July 2009 Table J-6. Temperature Table J-7. Signal Strength Table J-8. Volume Rosemount 5300 Series Display °C °F Display Display Gallon ImpGall Description Degree Celsius Degree Fahrenheit Description millivolt Description Cubic meter Liter Cubic inch...
Page 318 Reference Manual 00809-0100-4530, Rev BA Rosemount 5300 Series July 2009 J-12...
Page 319 AI Block ....5-38 Block Errors ....7-45 www.rosemount.com Rosemount 5300 Series Index BLOCK_ERR AI Block .
Page 320: Block Errors
Rosemount 5300 Series Indirect ..5-39 5-40 J-10 Indirect Signal Conversion ..J-5 Installation cable selection ..4-3 cable/conduit entries ..4-3 flange connection .
Page 321 Volume Configuration ..5-7 Volume Offset ... . . 5-35 Rosemount 5300 Series Waveform plot ....7-3 C-14 XD_SCALE .
Page 322 Reference Manual Rosemount 5300 Series 00809-0100-4530, Rev BA July 2009 Index-4...
Page 324 Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. AMS Suite is a trademark of Emerson Process Management.

This manual is also suitable for:

Rosemount 5300 series

Emerson ROSEMOUNT 5300 Reference Manual

Section 4

Electrical Installation

Section 5

Configuration

APPENDIX A Specifications

Appendix B

Appendix C

Appendix D

Appendix E

Appendix F

Appendix G

Appendix H

Appendix I

Appendix J

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Summary of Contents for Emerson ROSEMOUNT 5300