Duerkopp Adler 2211-5 Working Instructions
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Duerkopp Adler 2211-5 Working Instructions

Duerkopp Adler 2211-5 Working Instructions

Short seam automat
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Short Seam Automat 2211-5 Working Instructions
Beisler Automated Sewing Equipment
Working Instructions
Short Seam Automat 2211-5
- A 1 -

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Summary of Contents for Duerkopp Adler 2211-5

  • Page 1 Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Working Instructions Short Seam Automat 2211-5 - A 1 -...
  • Page 2 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Contents of the working instructions The working instructions are divided into four sections: General notes: page A 1 - A 10 Safety instructions for the operating and service personnel and for the operator of the machine.

  • Page 3: General Notes

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Section A General notes - A 3 -...

  • Page 4: Table Of Contents

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Section A General notes Contents A.1 Safety instructions ......................5 A.1.1 Symbols used in the working instructions ..............8 A.1.2 Symbols used on the machine ..................8 A.1.3 General safety instructions ..................9 A.2 Notices ..........................

  • Page 5: Safety Instructions

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Safety instructions Important information for the operator! This machine has been manufactured in keeping with the latest technological develop- ments and is operationally safe. However, it may present potential hazards, particularly if it is operated by inadequately trained personnel or if it is not used correctly: •...
  • Page 6 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Safety instructions Exclusion of liability Beisler GmbH warrants the faultlessness of the product as set forth by their advertisement, product information and these working instructions. Other product characteristics are not warranted.
  • Page 7 Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Safety instructions Important information for the operating personnel! Please note that any work to the SHORT SEAM AUTOMAT 2211-5 must be carried out only by trained operating personnel: • Operating personnel means persons:...

  • Page 8: Symbols Used In The Working Instructions

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Safety instructions A.1.1 Symbols used in the working instructions A.1.2 Symbols used on the machine WARNING! WARNING: DANGER! is used if non-observance may cause serious or even lethal Caution! Observe working instructions.

  • Page 9: General Safety Instructions

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Safety instructions A.1.3 General safety instructions Correct use Safety devices • The SHORT SEAM AUTOMAT 2211-5 is a sewing The SHORT SEAM AUTOMAT 2211-5 is equipped with a machine. It is to be used for: circuit-breaker (program stop switch) that stops all ma- •...

  • Page 10: Notices

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Notices - A 10 -...

  • Page 11: Operating Instructions

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Section B Operating Instructions - B 11 -...
  • Page 12 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Section B Operating Instructions Contents B.1 Description of the machine ....................13 B.1.1 Functional units ......................13 B.2 Functions of the machine ....................14 B.2.1 Sewing functions of the machine ................14 B.2.2...

  • Page 13: Description Of The Machine

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Description of the machine B.1.1 Functional units Fig. 1 All functional units of the SHORT SEAM AUTOMAT Control unit 2211-5 are mounted to the height-adjustable table frame Program stop switch and freely accessible.

  • Page 14: Functions Of The Machine

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.1 Sewing functions of the machine B.2.2 Machine cycle left slash selvage The short seam automat 2211-5 can perform six different, The machine cycle "Clipping left slash selvage and sewing automated sewing functions: it to the left trousers component"...

  • Page 15: Lining Up The Left Slash Selvage

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.3 Lining up the left slash selvage Fig. 2/3 Fig. 2 Ideally, the slash selvage and the left trousers component are premarked by a gusset. If a gusset is not available, the line-up position is marked with tape or with a felt pen at the working plate or at the pick-up plate.

  • Page 16: Left Trousers Component Line-Up

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.4 Left trousers component line-up Fig. 4/5 Fig. 4 Line-up position of the left trousers component, Fig. 4: The left trousers component is lined up with the...

  • Page 17: Left Slash Selvage/Trousers Component Sewing

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.5 Left slash selvage/trousers component sewing Fig. 6 Main clamp, Fig. 6: Threads The main clamp moves to the insertion position and Thread stock and thread supply of the sewing head are picks up the trousers component.

  • Page 18: Machine Cycle Right Slash Selvage

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.6 Machine cycle right slash selvage Fig. 7/8 The machine cycle "Sewing the right slash selvage to the Fig. 7 right trousers component" is performed as follows: •...

  • Page 19: Right Slash Selvage Line-Up

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.8 Right slash selvage Fig. 9 Fig. 9 Stop, Fig. 9: After the cutter has clipped, the stop swivels to the right trousers component. Line-up position of the right slash selvage, Fig 9:...

  • Page 20: Right Slash Selvage/Trousers Component Sewing

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.9 Sewing the right trousers component Fig. 10 Main clamp, Fig. 10: The main clamp moves to the insertion station and Threads picks up the trousers component. The folder moves up Thread stock and thread supply of the sewing head are to its start position.

  • Page 21: Machine Cycle Left Side Pocket

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.10 Machine cycle left side pocket Fig. 11/12 Fig. 11 The machine cycle "Clipping left side pocket and sewing it to the left trousers component" is performed as follows: •...

  • Page 22: Sewing Left Side Pocket /Trousers Component

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.12 Sewing left side pocket /trousers component Fig. 13/14 Folder, Fig. 13: Fig. 13 The folder moves left to the working plate with the side pocket, lowers and puts the side pocket...

  • Page 23: Machine Cycle Right Side Pocket

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.13 Machine cycle right side pocket Fig. 15/16 Fig. 15 The machine cycle "Clipping right side pocket and sewing it to the left trousers component" is performed as follows: •...

  • Page 24: Sewing The Left Side Pocket /Trousers Component

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.15 Sewing the left side pocket /trousers component Fig. 17/18 Folder, Fig. 17: Fig. 17 The folder moves left to the working plate with the side pocket, lowers and puts the side pocket...

  • Page 25: Switches

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.16 Switches Fig. 19 Supply switches: The short seam automat is equipped with three different Main switch types of switches: The main switch is used to turn the power supply •...

  • Page 26: B.2.17Operating Panel

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Functions of the machine B.2.17Operating panel Fig. 20 Fig. 20 Display During the operation of the machine, the display shows the values of the selected sewing program. If menus were requested, the menu symbol or the cor- responding parameters of the function are displayed.

  • Page 27: Operation

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Operation B.3.1 Safety instructions for operation Machine operation: Handling the guide laser: WARNING - Machine operation intervention! CAUTION - Damage of the retina! The machine is driven by electric motors and by com- If the eye is directed toward the laser beam for some pressed air.

  • Page 28: Preparing The Machine

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operation B.3.2 Preparing the machine Fig. 21 Prior to the production start, check the supply connections, Fig. 21 connect the machine to the compressed air and power supply systems and prepare the sewing head.

  • Page 29: Selecting The Sewing Program

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Operation B.3.3 Selecting the sewing program Fig. 22/23 After the machine has been turned on and the control pro- Fig. 22 gram has been activated, the sewing program that had been selected last is set.

  • Page 30: Activating Additional Seam Numbers

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operation B.3.4 Activating additional seam numbers B.3.6 Setting the thread clamp manually 1. Select seam number of desired seam. Before the first start of a sewing program, the top thread...

  • Page 31: Testing The Cutters

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Operation B.3.7 Testing the cutters B.3.8 Resetting the day counter to zero Sharpness and function of the three cutters can be chek- Use this function to reset the day counter for a program ked individually.

  • Page 32: Quick Stitch Width Setting

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operation B.3.9 Quick stitch width setting Fig. 24 Fig. 24 The quick stitch width adjustment makes the selection of 4 preadjusted different stitch widths possible. • Fig. 24: Use the handwheel to adjust the stitch width to the required range.

  • Page 33: Controlling Machine Cycle

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Operation B.3.10 Controlling machine cycle Fig. 25 Fig. 25 Fig. 25: The complete process of the sewing programs is controlled by using the two footswitches. Footswitch for machine operation Footswitch for slash selvage clamp Each sewing program offers several alternatives (modes) for controlling the process.

  • Page 34: Start Mode 04 / 05

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operation B.3.11 Start mode 04 / 05 Start mode for: Controlling machine cycle in Mode 05: • "Left slash selvage" 1. Line up left slash selvage. • "Left and right side pocket"...

  • Page 35: Start Mode 06 / 07

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Operation B.3.12 Start mode 06 / 07 Start mode for: Controlling machine cycle in Mode 07: • "Right slash selvage" 1. Depress footswitch for machine operation: • "Left slash selvage for ladies' trousers"...

  • Page 36: Resetting Line-Up Process

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operation B.3.13 Resetting line-up process B.3.16 Turning the machine off This function depends on the selected machine cycle For extended work intermissions, the machine must be mode. It only refers to machine movements that can be turned off completely.
  • Page 37 Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Section C Service Instructions - C 37 -...
  • Page 38 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Section C Service Instructions Contents C.1 Delivery of the machine ....................39 C.1.1 Packaging ........................39 C.1.2 Scope of delivery ......................39 C.2 Storage and location requirements ................. 40 C.2.1 Floor quality ......................... 40 C.2.2 Interior climate ......................

  • Page 39: Delivery Of The Machine

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Delivery of the machine C.1.1 Packaging C.1.2 Scope of delivery The machine is delivered in a solid packaging box on a The machine is delivered in an operative condition. The pallet.

  • Page 40: Storage And Location Requirements

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Storage and location requirements C.2.1 Floor quality C.2.4 Supply connections The floor of the room where the machine is to be instal- The machine requires on-site power and compressed air led must have a sufficient surface strength.

  • Page 41: Start-Up

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Start-up C.3.1 Machine table alignment Fig. 1/2 Fig. 1 After the machine has been installed at the desired loca- tion, the machine table must be aligned: • Set machine table to required height.

  • Page 42: Compressed Air / Vacuum Connections

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Start-up C.3.2 Compressed air / vacuum connections Fig. 3/4 Fig. 3 Fig. 3: The compressed air connection is preinstalled on the machine. It comprises the following components: • Pressure reducer...

  • Page 43: Connecting The Machine To The Power Supply

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Start-up C.3.4 Safety check C.3.3 Connecting the machine to the power supply Before the machine is released for operation, all safety de- The power cable and the power plug are preinstalled on vices must be checked for their correct operation.

  • Page 44: Operation And Shut-Down

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operation and shut-down C.4.1 Working with the machine C.4.2 Machine shut-down Factory setting When the machine is to be shut down, it must be discon- The program control of the machine is programmed at the nected from all supply sources.

  • Page 45: Maintenance

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance WARNING - Electric shock! C.5.2 Cleaning Contact with current-carrying components may cause a lethal electric shock. The machine must be cleaned after large production se- As moving parts of the machine may catch and wind ries, or at least once a day, whichever occurs first.

  • Page 46: Service

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.3 Service Fig. 5 Fig. 5 The following service works must be carried out in weekly intervals. Oiling the clamp rail: 1. Disconnect machine from power supply. 2. Wipe clamp rails clean using a soft, oil-saturated cloth.

  • Page 47: Repairs

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.4 Repairs Fig. 6 Fig. 6 Any repairs to the machine must only be carried out by: • authorized Technical Service, • personnel that has been instructed about the setting up and maintenance of the machine on the occasion of a training by the supplier or manufacturer.

  • Page 48: Clamp Transport Belt Replacement

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.4 Repairs Fig. 7/8 Fig. 8 Clamp transport belt replacement: 1. Disconnect machine from power supply system. 2. Slide clamp to left until it reaches stop position. 3. Fig. 7: Remove retaining screws...

  • Page 49: Clamp Rail Replacement

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.4 Repairs Fig. 9/10 Fig. 9 Clamp rail replacement: The clamp rail must be replaced if the protective lining at the bottom side of the rail is worn. Clamp rail removal: 1.

  • Page 50: Assistance Transport Belt Replacement

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.4 Instandsetzung Fig. 11/12 Fig. 11 Assistance transport belt replacement: 1. Disconnect machine from power supply system. 2. Slide assistance transport to stop position. 3. Fig. 11: Remove retaining screws of the cover and remove cover.

  • Page 51: Assistance Transport Stamp Pressure Adjustment

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 13 Fig. 13 Assistance transport stamp pressure adjustment: Fig. 13: Check to see if the stamps exerts pressure onto the sewing piece evenly along the entire length of the transport section.

  • Page 52: Machine Set-Up

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 14 Fig. 14 NOTE - Activating inputs/outputs! To allow for testing machine movements or interval operation, the individual stages of movement can be activated with the inputs/outputs of the machine con- trol unit (see Section D.4.3., Service menu level 1).

  • Page 53: Clamp Rail Clamping Pressure Adjustment

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 15 Fig. 15 Clamp rail clamping pressure adjustment: After any works to the main clamp, the clamping pressure and the alignment of the clamp rail to the needle must be checked.

  • Page 54: Adjustment Of The Clamp Slide Disengagement Position

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 16/17 Fig. 16 Adjustment of the clamp slide disengagement po- sition: The disengagement position for the front and rear stop point of the clamp slide is set at the pedestal.

  • Page 55: Folder To Clamp Rail Alignment

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 18 Folder to clamp rail alignment: Fig. 18 The lowered folder must be absolutely parallel to and in slight contact with the clamp rail along its entire length.

  • Page 56: Folder Lower Position Adjustment

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 19 The quick stitch width adjustment makes the presetting Fig. 19 of 4 different stitch widths possible. Fig. 19: Turning the handwheel the stitch width...

  • Page 57: Folder To Pick-Up Plate Alignment

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 20 Folder to pick-up plate alignment: Fig. 20 To ensure that the folder can pick up the left slash selvage evenly, the folder must lie evenly on the pick-up plate along its entire length when it is lowered.

  • Page 58: Folder Bar To Folder Clamp Alignment

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 21 Folder bar to folder clamp alignment: Fig. 21 To ensure that the folder can crimp over the left slash sel- vage evenly, the folder clamp...

  • Page 59: Right Slash Selvage Stop Alignment

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 22 Fig. 22 Right slash selvage stop alignment: The position of the stop determines the line-up position of the right slash selvage to the right trousers component.

  • Page 60: Cutter Adjustment

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 23 Cutter adjustment: NOTE - Cutting position alignment! The depth of cut of the gusset is adjusted for all four cutters using different settings. The two cutters for the gusset in the left slash selvage •...

  • Page 61: Photocell Light Sensitivity Setting

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 24 Photocell light sensitivity setting: Fig. 24 The photocell at the sewing head controls the begin- ning and the end of the sewing process, provided that this function has been enabled as described in Section D.4.9.

  • Page 62: Adjustment Pcb Stepper Motor

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 25 Fig. 25 Adjustment PCB stepper motor: The PCB for controlling the stepper motor is installed in the control box. NOTE - Machine cycle! To prevent moving machine parts from colliding with...

  • Page 63: Setting The Thread Cutter

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 26 Setting the thread cutter: Fig. 26 The three-digit value input (GP Par. 35) determines when the thread cutter is activated. The setting of the thread cutter must be checked during machine operation and corrected as required.

  • Page 64: Checking The Rest Thread Monitor

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 27 Checking the rest thread monitor: Fig. 27 The rest thread monitor is checked using a photocell. If the messages on the display do not match the filling state of the spool, the photocell sensitivity must be checked.

  • Page 65: Troubleshooting

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Troubleshooting Error 01: Current sewing program empty; possibly Insert program values manually, copy from „Sewing program empty“ distances and routes have not been input or other program or retrieve from ROM...
  • Page 66 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Troubleshooting Error 13: Excessive difference between nominal Remove blocked component; check clamp „Clamp position error“ position (step motor default) and actual slide for easy movement; check motor position (pulse from incrimental sensor) of pinion (may be loose on shaft);...
  • Page 67 Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Troubleshooting Error 32: During thread cutting, sewing motor did not Input slower cutting speed and earlier „Thread position does not reach cutting position cutting position; replace sewing motor or come“...

  • Page 68: Specifications

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Specifications Power supply Compressed air Operating pressure 6 bar Supply voltage 230 V ±10 %, 50/60 Hz Quality oil-free Power supply connection (1, N, PE) AC Power consumption 1.3 kW...
  • Page 69 Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Section D Programming Instructions - D 69 -...
  • Page 70 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Section D Programming Instructions Contents D.1 Operating panel ......................... 72 D.1.1 Display and key functions ....................72 D.2 Fundamentals of programming ..................73 D.2.1 Program control layout ....................73 D.2.2 Program level overview ....................75 D.3 Programming ........................
  • Page 71 Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Section D Programming Instructions D.3.10 Level 3 special parameters / Functions ............... 92 Switching photocell for beginning of seam on or off ..........92 Switching photocell for end of seam on or off ............92 Switching folder on or off ..................

  • Page 72: Operating Panel

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Operating panel D.1.1 Display and key functions Fig. 1 Fig. 1 Display During machine operation, the display shows the values of the selected sewing program. If menus are activated, the menu symbols or the correspon- ding parameters of the function are displayed.

  • Page 73: Fundamentals Of Programming

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Fundamentals of programming D.2.1 Program control layout The program control is controlled using four different kinds Sewing program of menus: A sewing program controls the entire machine operation 1. System menu, during production: 2.
  • Page 74 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Fundamentals of programming D.2.1 Program control layout Access to menus Factory setting The following menus are freely accessible: The program control of the machine is programmed at the • Service menu, factory with a sewing program with three different seams.

  • Page 75: Program Level Overview

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Fundamentals of programming D.2.2 Program level overview Fig. 2 - D 75 -...

  • Page 76: Programming

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.1 System menu The system menu is divided into several submenus. The NOTE - Submenu levels! submenus themselves are divided into access-protected and open submenus. Access is protected by the service All input for the system menus must be started from code.

  • Page 77: Eprom Seam Parameters

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.1 System menu D.3.1 System menu Eprom seam parameters Copying seam numbers This function allows to copy the factory-programmed fi- Use this function to copy the properties of a factory-pro- xed seams from the Eprom back to the sewing program.

  • Page 78: Entering Seam Names

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.1 System menu Entering seam names: Copying sewing programs to the memory stick A sewing program can be named using plain text. Programmed sewing programs can be copied to the memory stick (back-up copies).

  • Page 79: Copying Variables To The Memory Stick

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.1 System menu D.3.1 System menu Running clamp motor in permanent test Copying variables to the memory stick The clamp motor can be run permanently to check for All variables (global parameters/special parameters) can constant machine movement.

  • Page 80: Service Menu Start Level

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.2 Service menu start level The service functions of the service menu are requested Insertion distance length: by direct access from the start level or from level 1. Ser- If the function "Photocell for beginning of seam"...

  • Page 81: Photocell Correction For End Of Seam, Seam Length And Fixed Seam End Point

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.2 Service menu start level Photocell correction for end of seam, seam length Drive assistance transport to service position and fixed seam end point: To get sufficient space for works on the sewing head, the The settings control the end of the seam.

  • Page 82: Manual Testing Of The Cutters

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.2 Service menu start level Manual testing of the cutters 6. Filling spool. Sharpness and function of the three cutters can be chek- Insert thread and fill spool: ked individually. When the corresponding function key is depressed, a cutting movement is performed.

  • Page 83: Service Menu Level 1

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.3 Service menu level 1 Functions on level 1 Enter new seam number using numeric keypad: The function keys on the start level are assigned to the symbols above them as shown on the display.

  • Page 84: Manual Winding

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.3 Service menu level 1 Manual winding: Select output: This function is used to wind thread from the thread spool to the top thread spool. To start the function: •...

  • Page 85: List Of Inputs And Outputs

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.4 List of inputs and outputs Outputs Valve Output Cylinder Signal Valve number number output type Open / close clamp X07 Pin02 5/2 way Move clamp in / out sideways...

  • Page 86: Service Menu Level 1

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.5 Service menu level 1 D.3.6 Global parameters Terminal assignment for lock stitch (1-4): Global parameters are values that control the basic func- S23 *Top thread monitor tions of the machine. If global parameters are changed, Terminal assignment for chain stitch (5-8): this change affects all stored sewing programs.

  • Page 87: List Of Global Parameters

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.7 List of global parameters Programmable global parameters (F2) TILL CLAMP SIDEWAYS FWD: Scan and part pickup after clamp movement forward / time interval TILL CLAMP DOWN ..: Lower clamp after clamp movement forward for part pickup / time interval TILL VACUUM OFF ..:...
  • Page 88 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.7 List of global parameters Programmable global parameters (F2) TILL SCISSORS CLOSED: Time until scissors close / time interval DURATION SCISSORS CUTS: Cutting action of scissors / duration TILL FABRIC CLAMP OPEN:...

  • Page 89: List Of Special Parameters

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.8 List of special parameters Special parameters are values that refer to only one Request / exit special parameter menu: specific sewing program. Changes of these values affect Change from service menu start level to level 1: only the currently selected sewing program for which the setting is made.
  • Page 90 Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.8 List of special parameters Programmable special parameters in lists (F3) TACKING LENGTH SEAM END: Final bar tack length only for lock stitch STITCH LENGTH SEAM BEG: Stitch length at beginning of seam (input 5.0 mm max.) DISTANCE OF THIS ST.LEN:...

  • Page 91: Level 2 Special Parameters / Functions

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.9 Level 2 special parameters / Functions Fig. 3/4 Fig. 3 Functions of level 2 submenus The following section describes the special parameters that can be enabled or disabled as functions.

  • Page 92: Level 3 Special Parameters / Functions

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.10 Level 3 special parameters / Functions Level 3 submenus Switching folder on or off: The folder puts the pocket edge onto the pocket bag. If this function is disabled, the pocket edge must be put onto the pocket bag manually.

  • Page 93: Level 4 Special Parameters / Functions

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.11 Level 4 special parameters / Functions Level 4 submenus Enabling or disabling cutters: Sewing programs have been programmed at the factory with an individual cutter cut. For specific seams, this func- tion can be enabled or disabled separately: 1.

  • Page 94: Level 5 Special Parameters / Functions

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.12 Level 5 special parameters / Functions Level 5 submenus Switching the rest thread monitor on or off: Depending on the specifications of the sewing head, the machine is equipped with a rest thread monitor (for lock stitch upper part).

  • Page 95: Level 2 Special Parameters / Lists

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Programming D.3.13 Level 2 special parameters / Lists Parameter setting for level 2 submenus Confirm input: The following section describes the special parameters that • Press key. are set in lists. When a submenu is requested, only tho- se positions of the parameter list are displayed that refer to the machine function.

  • Page 96: Setting Stitch Lengths And Bar Tacks

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Programming D.3.13 Level 2 special parameters / Lists Setting stitch lengths and bar tacks: Parameters for assistance transport: All settings for the configuration of the seam can be chan- This list is used to make all settings for the assistance ged using this list.

  • Page 97: Factory Settings

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Factory settings D.4.1 Factory settings global parameters M 01 Global parameters Pos. Global parameters 2211-5 Value Unit TILL CLAMP SIDEWAYS FWD TILL CLAMP DOWN TILL VACUUM OFF Fadenlänge Spule voll TILL CLAMP INSERTING SEWING END ->CL.SIDEW...

  • Page 98: Factory Settings Special Parameters

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Factory settings D.4.2 Factory settings special parameters M 01 Special parameters seam 01: Pos. SEAM 01 - LEFT ZIPPER FLY Value Unit CLAMP POSITION RIGHT FOLDER SWING RELEASE INSERT SPEED...

  • Page 99: M 01 Special Parameters Seam 02

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Factory settings D.4.2 Factory settings special parameters M 01 Special parameters seam 02: Pos. SEAM 02 - RIGHT ZIPPER FLY Value Unit CLAMP POSITION RIGHT FOLDER SWING RELEASE INSERT SPEED...

  • Page 100: M 02 Special Parameters Seam 11

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Factory settings D.4.2 Factory settings special parameters M 02 Special parameters seam 11: Pos. SEAM 11 - RIGHT ONSEAM POCKET Value Unit CLAMP POSITION RIGHT FOLDER SWING RELEASE INSERT SPEED...

  • Page 101: M 02 Special Parameters Seam 12

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Factory settings D.4.2 Factory settings special parameters M 02 Special parameters seam 12: Pos. SEAM 12 - LEFT ONSEAM POCKET Value Unit CLAMP POSITION RIGHT FOLDER SWING RELEASE INSERT SPEED...

  • Page 102: M 03 Special Parameters Seam 19

    Beisler Automated Sewing Equipment Short Seam Automat 2211-5 Working Instructions Factory settings D.4.2 Factory settings special parameters M 03 Special parameters seam 19: Pos. SEAM 19 - RIGHT ZIPPER FLY Value Unit LADY TROUSERS CLAMP POSITION RIGHT FOLDER SWING RELEASE...

  • Page 103: M 03 Special Parameters Seam 20

    Short Seam Automat 2211-5 Working Instructions Beisler Automated Sewing Equipment Factory settings D.4.2 Factory settings special parameters M 03 Special parameters seam 20: Pos. SEAM 20 - LEFT ZIPPER FLY Value Unit LADY TROUSERS CLAMP POSITION RIGHT FOLDER SWING RELEASE...

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