Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Cal Spas LTR20111000
Summary of Contents for Cal Spas LTR20111000
- Page 1 LTR20111000, Rev. D 9/14/11...
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Page 2: Table Of Contents
Copyright 2011 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited. For customer service, please contact your authorized dealer immediately. If you need Cal Spas , Adjustable Therapy System™, ATS™, Cal Premium™, Cal Select™, Cal ® additional information and/or assistance, Stone™... -
Page 3: Important Safety Instructions
Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS . WARNING: DANGER -- Risk of injury: To reduce the risk of injury, do not permit children to The suction fittings in this spa are sized to match use this product unless they are closely supervised the specific water flow created by the pump. -
Page 4: Save These Instructions
DANGER -- Risk of electric shock: • Replace a damaged power cord immediately. • Do not bury the power cord. • Connect to a grounded, grounding-type receptacle only. WARNING: People with infectious diseases should not use a spa or hot tub. WARNING: To avoid injury, exercise care when entering or exiting the spa or hot tub. -
Page 5: Preparing For Your New Portable Spa
Preparing for Your New Portable Spa Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa. -
Page 6: Preparing A Good Foundation
Preparing a Good Foundation Your spa needs a solid and level foundation. The If you are installing the spa indoors, pay close attention to the flooring beneath it. Choose flooring area that it sits on must be able to support the weight of the spa, with water and the occupants who use it. -
Page 7: 120 Volt Electrical Installation
If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the Testing the GFCI spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA! Test the GFCI plug prior to first use and periodically when the spa is powered. - Page 8 240V GFCI and Wiring Requirements All 5100DV and 6200DV control systems are set at the factory to run on the low power setting for 40 amp operation. This is the default setting. Spa owners can have their installer change this setting so the spa will run on high power for 50 amp operation.
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Page 9: High Power Configuration
High Power Configuration DIP Switch Definitions for 5100DV, 6200DV, and 6300DV systems Number of high speed pumps OFF Position (Down) ON Position (Up) that can be run before heater Test Mode OFF Test mode (normally OFF) is disabled (A5 OFF) Standard / Economy / Standard Mode only Sleep Mode changes... -
Page 10: Gfci Wiring Diagram
GFCI Wiring Diagram 2011 Portable Spa LTR20111000, Rev. D www.calspas.com... -
Page 11: Filling And Powering Up Your Portable Spa
Filling and Powering Up Your Portable Spa This applies to all spa owners EXCEPT those with the Cal Clarity II bromine generator. See instructions on page 28 for bromine generator operating instructions and spa filling procedures. Inspect the spa equipment . After the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area... - Page 12 Turn on power to the spa . When the spa is filled to the correct level, turn on the power at the GFCI breaker. (Ensure that the 120V spas are connected to the proper electrical outlet.) Prime the pump . Your spa will perform a self-diagnostic check and go into priming mode.
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Page 13: Priming The Pump
Priming the Pump The pump will not work properly while air is trapped in it. Continuing to operate New spa owners often have difficulty the first time they the pump in this way will cause damage. start their spa and the pump fails to prime. This can be frustrating, but these simple instructions can help you. -
Page 14: Operating Your Spa
Operating Your Spa 5100DV, 6200DV, and 6300DV Electronic Control Operation These instructions will describe features and options that your particular spa may not be equipped with. Used for single pump systems Used for single pump systems Used for two and three pump systems Initial Start up When first powered up, your spa will perform a self-... -
Page 15: Operation
Heater Light Jet Operation: One Pump Systems Single pump systems operate on high power only. The heater light will turn on whenever the heater is operating. It will appear three different ways when To operate the jets, press the JETS button: the spa is operating: •... -
Page 16: 9800 Electronic Control Operation
Setting Filtration Cycles Temperature Adjustment Your spa is programmed to filter twice a day. The (Range 80°F to 104°F, 26°C to 40°C) first cycle will begin six minutes after the spa is The electronic control panel displays the actual turned on and the second cycle 12 hours later. water temperature in degrees Fahrenheit. -
Page 17: Initial Start Up
Operation These instructions will describe features and options that your particular spa may not be equipped with. Initial Start up When first powered up, your spa will perform a self- diagnostic check and go into priming mode. When Auxiliary controls for the the control panel displays PR, IMMEDIATELY do the 9800 system following:... - Page 18 Time high speed may be started. When time hasn’t been programmed, the “TIME” icon Jets 2 flashes. To set the time, press the “TIME” button and then the “MODE/PROG” button. Use the “UP” and Press the “JETS 2” button once to turn pump 2 on or “DOWN”...
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Page 19: Clean Up Cycle
Circulation Pump Clean up Cycle This is an optional feature. The circulation pump will When the pump or blower is turned on by a button come on when the system is checking temperature, press, a clean-up cycle begins 30 minutes after the during filter cycles, during freeze conditions, or when pump or blower is turned off or times out. -
Page 20: Periodic Reminder Messages
Periodic Reminder Messages Press the “Mode” button to reset a displayed reminder. Message Frequency Action Required Every 7 days Test and adjust chemical levels per manufacturer’s instructions. Every 7 days Test and adjust chemical levels per manufacturer’s instructions. Every 30 days Remove, clean, and reinstall filter per manufacturer’s instructions. - Page 21 Message Meaning Action Required Persistent low flow problems. Follow action required for HL or HFL message. Heater is shut down, but other spa Heating capacity of the spa will not reset functions continue to run normally. automatically. Press any button to reset. Displays on the fifth occurrence of the HL or HFL message within 24 hours.
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Page 22: Electrical Power Efficiency
Electrical Power Efficiency Jets Your new spa comes equipped with an electric Almost all of the jets in your spa are adjustable. heater. Following the directions listed below will Rotating the face of an adjustable jet to the left ensure the most efficient operation: (counter-clockwise) will decrease the amount of water flow through the jet. -
Page 23: Diverter Knobs
Diverter Knobs Waterfalls Diverter knobs are 1” and 2” knobs located around Some spa series include optional waterfalls. When the top of your spa. They allow you to divert water the booster pump is on, turn the knob near the through jets from one side of the spa to the other, waterfall, or rotate the dial on top of the waterfall. -
Page 24: Adjustable Therapy System
Adjustable Therapy System Pump On/Off Time Reset Mode This button allows the user to turn on and off the ATS seat pump. Press this button once to turn the Pulse mode will pump on. Once on, the green LED light on the control normally run for panel will illuminate, indicating that the system is 15 minutes then... -
Page 25: Water Clarity
Water Clarity This section is intended for new spa owners with A Note on the Cal Clarity II System no experience with water chemistry. Everyone’s The information in this section applies to all spas. experience with maintaining water quality is However, the Cal Clarity II bromine generator has different, but there are some general concepts you a few specific requirements and exclusions, which... -
Page 26: Testing And Adjusting Spa Water
Testing and Adjusting Spa Water You have two types of testing methods to choose from: • The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid or tablet form. • Test strips are a convenient testing method commonly used by spa owners. -
Page 27: Sanitation
Before you fill your spa, you need on its use. to decide which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. -
Page 28: About The Pure Xl Water Sanitizer
Shocking the Water Do not use shock with the Cal Clarity II bromine generator. See page 28 for In addition to using a chemical sanitizer, you will instructions on its use. periodically need to shock the water. Shocking the water helps remove burned-out chemicals, bacteria, Add one ounce of oxidizer shock once a week, after and other organic material from your spa’s water and heavy bather loads, or if water has a strong odor. -
Page 29: Ozonator
Cal Spas dealer for additional chemical or system recommendations. Be sure to give them your Recommendations are designed for spas with average bather load information. -
Page 30: Cal Clarity Ii Bromine Generator
Cal Clarity II Bromine Generator The Cal Clarity II bromine generator automatically generates and releases free bromine into the spa water. You will still need to test for bromine and occasionally adjust it to return the bromine level to the baseline. Do not use the Cal Clarity II bromine generator with a UV sanitation device. - Page 31 Cal Clarity II Settings Operating Modes Before entering the spa, the bromine level should Maintenance Mode be tested. The bromine generator can only produce Maintenance Mode is the “everyday” mode and is bromine when: automatically on when the system is activated. Its •...
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Page 32: Maintenance Schedule
Maintenance Schedule Each time you refill the spa Follow the section “Starting the Spa with Fresh Water” on page 9 . Prior to each use Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a week Test the spa water using either test strips a reagent test kit. -
Page 33: Troubleshooting Water Clarity Problems
Troubleshooting Water Clarity Problems Problem Probable Causes Possible Solutions Cloudy Water • Dirty filter • Clean filter • Excessive oils / organic • Shock spa with sanitizer matter • Add sanitizer • Improper sanitization • Adjust pH and/or alkalinity to recommended •... -
Page 34: Cleaning And Maintenance
Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes. -
Page 35: Draining Your Portable Spa
Draining Your Portable Spa Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa. Turn off the power at the breaker. Remove all filters. If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5. -
Page 36: Winterizing (Cold Climate Draining)
Winterizing (Cold Climate Draining) In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment. -
Page 37: Cleaning Your Spa
Cleaning Your Spa Spa Cover and Pillows Due to the constant punishment your spa cover and pillows receive, you should protect them by applying a vinyl and leather cleaner as part of your monthly maintenance plan. Use a product that is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage without leaving an oily residue behind that is normally associated with common automotive vinyl protectants. -
Page 38: Using The Entertainment System
You must take every precaution to keep this system Observe following precautions your dry! Water damage is not covered by Cal Spas or the entertainment system: manufacturer’s warranty. Listening to the Radio Playing a CD Press the POWER button on the unit or the re- You can play CDs with any of the media systems. -
Page 39: Ipod™ Docking Station
iPod™ Docking Station The iPod™ docking station is fully integrated with your Cal Spa. The docking station is tailored to the needs of Apple iPod™ owner, although it will play most other MP3 players. The docking station is specially configured to accommodate currently available iPods, using five interchangeable inserts in the docking bay. -
Page 40: Appendix
Appendix Replacement Parts Jets Jets ED 2” Euro Directional PST 5” Wagon Wheel Spin PLU282051W PLU285054W ELE 2” Euro No Eyeball PLU282050W 5” Volcano MED 3” Directional PLU285055W PLU282053W mfc 3” Directional Jet Stream Propulsion PLU283050W PLU21702620 3 .5” Directional PLU283550W Waterfalls 3 .5”... - Page 41 Water Diverter Valves Pillows Diverter Valve, 2” LED Neck Blaster Ready No Handle ACC01401010 PLU11-4080CL Cascade (Logo) Diverter Valve, 1” LED ACC01401030 Ready No Handle Logo Insert PLU11-4090CL LIT16000600 Diverter Valve Cap, 2” Silver Infinity Used for PLU4080CL ACC01400950 PLU21300633 Diverter Valve Cap, 1”...
- Page 42 The complete selection of replacement cabinets for Replacement Quartz Sleeve all models is very extensive and too lengthy for this owner’s manual. See your Cal Spas deal to order LIT16100260 replacement panels for your spa, or call 1-800-CAL- Quartz Cap, Clear SPAS.
- Page 43 Covers Diamond Series Escape Series DI750B / DI750L / DI760B / ES536L 64” x 84” DI760L / DI770B / DI770L / 84” x 84” Basic Rust 4” - 2.5” ACC01200630 DI780B / DI780L Basic Gray 4” - 2.5” ACC01200631 Standard Rust ACC01200410 Basic Slate 4”...
- Page 44 ES848B / ES848L / ES861B / FA630B 76” x 84” 93” x 93” ES861L / ES864B / ES864L Basic Rust 4” - 2.5” ACC01200610 Basic Rust 4” - 2.5” ACC01200424 Basic Gray 4” - 2.5” ACC01200611 Basic Gray 4” - 2.5” ACC01200425 Basic Slate 4”...
- Page 45 Fitness Series FP4700 / F1770 93” x 199” Deluxe Rust ACU02200407 F1255 / F1239 93” x 141” Deluxe Gray ACU02200408 Deluxe Rust ACU02200390 Deluxe Slate ACU02200409 Deluxe Gray ACU02200391 Deluxe Palomino ACU02200410 Deluxe Slate ACU02200392 Custom Teal ACU02200411 Deluxe Palomino ACU02200393 Custom Navy ACU02200412...
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Page 46: Keeping Fit With Your Spa
Keeping Fit with your Spa IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. - Page 47 Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. 62” Exercise Bands Rowing Configuration Strength Training Configuration 62” Exercise Bands Rowing Bars 32” Exercise Bands (optional) 27”...
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Page 48: Troubleshooting
Troubleshooting Symptom Possible Causes Possible Solutions System / Power Problems System does not work Power is turned off Reset spa Control pad and spa No electrical power to spa Turn on or reset the GFCI circuit breaker. equipment do not If this does not solve the problem, have operate a qualified electrician check the electrical... - Page 49 Symptom Possible Causes Possible Solutions Water Problems Water is not clean For all water clarity problems, see page 21. High water Very high evaporation or heavy Use the cover and refill as necessary consumption splashing Low water stream Running in FILTER mode - slow Select high speed jets from the jets speed...
- Page 50 Symptom Possible Causes Possible Solutions Pump Problems Pump runs constantly – Problem with circuit board Contact your dealer will not shut off Noisy pump Water level is too low Add water to normal level Block wall suctions or skimmer Clean the wall suction/skimmer Damaged or worn-out motor block Contact your dealer Clogged floor suction or skimmer...
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Page 51: Limited Warranty
United States and Canada. Cal Spas portable spas are warranted to be free from defects in material and workmanship. This warranty starts from date of manufacture and ends either by specified time-frame listed below, owner-transfer, relocation, or installation of any component other than by manufacturer. - Page 52 Manufacturer Warranty non-LMS authorized personnel, incorrect electrical installation, installation by unqualified personnel, Spa covers and stereo systems are delivered with their installation without a permit if required by local codes, own manufacturer’s warranty. For more information, installation of any component other than by the see their warranties in the owner’s information package manufacturer, acts of God (including, but not limited that was delivered with your spa.
- Page 53 Customer Service See your Cal Spas dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warranty coverage on your spa.
- Page 54 2011 Portable Spa LTR20111000, Rev. D www.calspas.com...
- Page 55 2011 Portable Spa LTR20111000, Rev. D www.calspas.com...
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Page 56: Warranty Registration
Registering your new Cal Spas product is quick and easy! It is important that you register your Cal Spas product as soon as possible. By taking just a few quick minutes to register, you can enjoy product alerts, more efficient support, and quicker service.