Related Manuals for Cal Spas Limited Edition LTR20251183
Summary of Contents for Cal Spas Limited Edition LTR20251183
- Page 1 Cal Spas Limited Edition LTR20251183 Made in USA “From the Finest Components Around the World”™ Cal Spas Home Resorts Owners Manual...
- Page 3 Copyright 2023 Lloyd’s Copyright Lloyd’s Material Supply Inc. 2025 Lloyd’s Copyright Lloyd’s Material Supply Inc. All rights reserved. Duplication without consent is strictly prohibited. LTR2023.1000, REV. F-3 LTR.2025.1183 6/15/2023 1/1/2025 Rev B...
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Page 4: Table Of Contents
Table of Contents Important Safety Instructions........Cleaning and Maintenance Preparing for Your New Spa............ Removing/Replacing Pillows & Jets........Planning the Best Location............Draining the Spa................Clearance for Service Access........... Winterization & Vacation Care..........Preparing a Good Foundation..........Spa Cover Lock Installation............Opening the Front Panel, Electrical Access...... -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY When using and installing this spa, basic safety precautions should always be followed, including. Danger: RISK OF SEVERE INJURY OR DROWNING! • NO DIVING, diving may result in injury or death. •... - Page 6 Warning: REDUCE RISK OF HEAT RELATED INJURY OR DEATH • Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level between 3°F (2°C) to 6°F (4°C) above the normal body temperature of 98.6°F (37°C).
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Page 7: Preparing For Your New Spa
Preparing for Your Spa Preparing for Your Spa Pre-Delivery Checklist � Pre-Delivery Checklist Most cities and counties require permits for Most cities and countries require permits for exterior Before Delivery □ construction and electrical circuits. In addition, some exterior construction and electrical circuits. Plan your delivery route □... -
Page 8: Clearance For Service Access
Clearance for Service Access Clearance for Service Access While you are planning where to locate your spa, you need to determine how much access you will need for service. All spa models require a minimum of three feet (one meter), of access to all sides of the spa for potential service. -
Page 9: Opening The Front Panel, Electrical Access
Opening the Front Panel For Electrical Access Cal Spas are designed with innovative snap in panels and corners. In order to access the control box for electrical hook up, plumbing, or pumps inside of your spa, you will need to remove the corner panels and the front panel. - Page 10 Step 3 Once both corners are removed, place one hand under the front panel and one hand on either corner. Once prepared, pull both the center and your chosen corner at the same time to release the panel. Caution: Brace for the weight of the panel once it is removed.
- Page 11 Step 6 Once the panel is aligned, apply medium pressure to the bottom center of the panel to secure it into place. Similarly apply pressure to the top center of the panel as well. You may also use the bottom of your fist to tap the panel back into place.
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Page 12: Removing Shipping Materials
Removing Shipping Materials Your Cal Spa is wrapped with a white shrink wrap designed to protect the acrylic shell from scratches and damage. Thoroughly inspect the plastic wrapping for any tears and or damage that may have occurred during shipping. It is expected to see some scuffs or small tears at the base and corners of the spa, as the spa is pushed and shifted around in transport. -
Page 13: 240 Volt Electrical Installation
240 Volt Electrical Installation 240 Volt Electrical Installation GFCI Wiring Requirements GFCI Wiring Requirements Control System GFCI Breaker Wire Specifications Spa Model Control System GFCI Breaker Wires required Wiring Diagram NEO 2100 One 40 Amp GFCI Breaker Four #6 AWG Copper wires, One Pump Systems 240v for spas within 100 feet of the PZ-519L / PZ-535L /... -
Page 14: Electrical Requirements
Electrical Requirements Professional installation of the spas 240v electrical system is mandatory for both the safe operation of the spa, and for warranty coverage. Failure to properly install an independent 240 volt GFCI may lead to dangerous risks such as electrical shock, electrical fires, damage to the spa or property, and the risk of possible injury or death of persons inside of or within the perimeter of a improperly installed spa. -
Page 15: 120 Volt Electrical Installation
If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA! Test the GFCI breaker prior to first use and periodically when the spa is powered. To test the GFCI breaker. -
Page 16: Wiring Diagram
WIRING DIAGRAM 777-WW00400-A with DB1 2SPD Daughter Board Diagrams are for contractors or technicians as a reference. -
Page 17: Filling & Powering Up The Spa
Filling and Powering Up your Portable Spa Filling and Powering Up your Portable Spa Step 1. Inspect the Spa Equipment. Inspect all plumbing connections in the equipment area of your spa. • Make sure unions connected to the equipment pack are tight (do not over-tighten) •... - Page 18 Step 3. Fill the Spa Place the water hose inside the filter canister. Fill your spa with regular tap water about six inches from the top. If the water level is too low or too high, your spa will not operate correctly. NOTE: Never fill with soft water.
- Page 19 Note: Cal Spas are designed to retain heat, if it is desired to lower the water temperature the spa does not contain a cooling feature. To lower internal temperature of the spa, lower the set temperature on the con- trol panel and open the tub during the evening or night to help release the heat captured within.
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Page 20: Priming The Pumps/ Air Lock Bleeding
Priming the Pump Priming the Pump New owners often have difficulty the first time they start their spa and the pumps fail to prime. This can be frustrating but these instructions should help you resolve any issues with air pockets inside of the primary pump or other priming issues. -
Page 21: Operating Your Spa Neo 2100 Control System
NEO 2100 Your Limited Edition spa is equipped with a NEO 2100 control system. Depending on the number of pumps inside of your spa, you may have additional jet buttons on the right hand side of the controller(topside). The following pages will show how to navigate the spas control panel, with in- structions on how to set temperature, filtration, time, and other features. -
Page 22: Priming Mode
PRIMING MODE: Priming Mode When power is ON, the system will enter priming mode with ‘Priming Mode’ displayed on the panel. In this mode, all devices such as JETS, BLOWERS or LIGHT are operable. JETS can be turned on and off to prime the pump. -
Page 23: Panel Timeout
SELECTION ICONS: FILTER CYCLE 1 ENERGY SAVING HEAT MODE OZONE ON FILTER CYCLE 2 VACATION HEAT MODE JET ON LOW SPEED FILTER CYCLE 3 CLEANER CYCLE JET ON HIGH SPEED FILTER CYCLE 4 POLLING CYCLE BLOWER ON LIGHT ON TEMPERATURE LOCK SPECIAL TEMP SELECT HEATER ON PANEL LOCK... -
Page 24: Settings Explained
SETTINGS EXPLAINED: • ROTATE VIEW: Rotate the view 180 degrees. The UP and DOWN buttons also swap when rotated. • With ROTATE VIEW highlighted, press MENU to enter ROTATE VIEW setting. Use UP/DOWN to select desired setting and RETURN to confirm the setting and exit. •... -
Page 25: Error Screens & Messages
ERROR SCREENS: Error caused when SENSOR 1 and Plumbing Error Sensor 1 open SENSOR 3 have been plugged in incorrectly. Swap the SENSOR 1 and SENSOR 3 plug in controller to correct this problem. Check SENSOR 1 connection. Press RETURN to clear Press RETURN to clear Error caused by no water flow through heater Insufficient Flow... -
Page 26: Diverter Knobs
To decrease the amount of airflow through the jets, rotate the handle to the right (clockwise) Waterfall (option) Waterfall (option) Some Cal Spas are equipped with a waterfall feature, with LED lights inside the housing. The flow of the waterfall water... -
Page 27: Jets, Energy Tips, & Cooler Seat
Jets Jets Almost all of the jets in your spa are adjustable. Rotating the jet face clock- wise will increase water pressure, and counter clockwise to reduce pressure on that specific jet. Neck jets are the opposite, with clockwise movement to decrease force, counter clockwise to increase. -
Page 28: Water Clarity
Water Clarity Water Clarity This section is intended for new spa owners who are not familiar with adjusting spa water chem- istry. Everyone’s knowledge with maintaining water quality is different, but there are some general concepts you need to know. Water maintenance is not difficult, however it is something that requires regular attention. -
Page 29: Water Quality Terms And Definitions
Water Quality Terms and Definitions Water Quality Terms and Definitions... -
Page 30: Water Testing Methods
Water Testing Methods Water Testing Methods There are two testing methods to choose from: The reagent test kit is a method which provides a high level of accuracy but is more expensive and Test strips are a convenient testing method more difficult to use if not experienced with this commonly used by spa owners. -
Page 31: Balancing Water Chemistry Levels
Balancing Water Chemistry Levels Balancing Water Chemistry Levels Maintaining spa water chemistry can be tricky, especially since there are many methods of keeping your water clear and clean. Note: We do not recommend a specific brand of chemicals. See a spa dealer for guidance and recommendations on spa chemicals and supplied needed, as water chemistry varies from region to region. -
Page 32: Sanitation & Shock
Before you fill your spa, you need to decide which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. We recommend granulated chlorine or bromine as your sanitizer. Both work well when maintained regularly. - Page 33 Starting & Maintaining Sanitizer Levels After you choose a sanitizer, you will need to establish a baseline and maintain it regularly. Sanitizing your spa with chlorine or bromine is very similar. Each sanitizer has its advantages and disad- vantages. Sanitizer helps neutralize bacteria that can cause illness and other organic matter. Bromine: Creates less odor and skin irritation than chlorine, bromine is less likely to do so.
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Page 34: Filtration & Filter Cleaning
Shocking the Water In addition to using a chemical sanitizer, you will periodically need to shock the water. Shocking the water helps remove burned-out chemicals, bacteria, and other organic material from your spa’s water and im- proves your sanitizer’s effectiveness. Do not use chlorinating shock, which can damage the spas jets and pump seals. -
Page 35: General Water Care Schedule
General Water Care Schedule General Water Care Schedule Each time you refill the spa Each time you refill the spa Generic Names for Chemicals Generic Names for Chemicals... -
Page 36: Common Water Chemistry Questions
Common Water Chemistry Questions Common Water Chemistry Questions Question : Why is the use of a floater not recommended to sanitize my spa water? Answer: We do not recommend the use of a floater for three reasons: • The floater is unable to control the rate at which the sanitizer is dissolved into the water. When a floater is placed into a spa the sanitizer levels inside the spa can be extremely high. -
Page 37: Do's And Don'ts
Question : When I open my spa, I smell chlorine. How to I get rid of the smell? Answer: There are two types of chlorine in your spa. the first is “Free Chlorine” which is chlorine molecules that are available to sanitize your spa. This free chlorine does not have an odor. -
Page 38: Bather Load & Ozone Information
(go to the next higher filtration number) then if water quality is still not adequate, consult the advice of your Cal Spas dealer for additional chemical or system recommendations. Be sure to give them your bather load information. -
Page 39: Chemical Abuse
Chemical Abuse Chemical Abuse Chemical abuse is defined as negligent/careless use of both recommended spa chemicals, and use of prohibited chemicals. The spa shell is designed to last for many years, but when the shell is exposed to excessive chemicals, or improper chemical application; this can cause reactions on the shell that can cause pitting, cracks, bubbling, and other blemishes on the shell. -
Page 40: Cleaning And Maintenance
Cleaning and Maintenance Cleaning and Maintenance Removing and Re-seating Pillows You can remove the pillows for clean- ing and maintenance quickly and easily. This method works for all pillow types. Grab the lower edge of the pillow with both hands and firmly pull up, as you do this the pillows inserts will pop out of the holes. -
Page 41: Draining The Spa
Draining Your Portable Spa Draining Your Portable Spa Your spa should be drained every four to six months for cleaning and maintenance and refilled with fresh tap water. Before you begin turn the power off to the spa at the breaker and remove your filters. Step 1. -
Page 42: Winterization & Vacation Care
Winterizing (Cold Climate Draining) Winterizing (Cold Climate Draining) Depending on your region in your country, the temperature could drop below 32F(0°C). If you are one of those regions, we recommend that you always have your spa full of water and running at normal spa tem- peratures between 80°F - 100°F (26.7°C - 37.8°C). -
Page 43: Spa Cover Lock Installation
Spa Cover and Locking System Installation Spa Cover and Locking System Installation The spa cover can be considered one of the most important parts of your spa. The spa cover helps retain the heat inside of your spa in all different types of weather. The cover works as a lid on a thermos, when the spa is not in use the cover helps lower the amount of time the spas heater has to run for. - Page 44 Use a screwdriver to finish screwing in the three screws, repeat this process for the remaining Step 4 3 corners. Keep the cover fastened down at all times when not in use, locking hardware may be locked Step 5 with a key (provided in the packaging of the spa cover) The provided key will allow you to Step 6 lock down your spa cover.
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Page 45: Spa Cover & Shell Maintenance
Spa Cover and Shell Maintenance Spa Cover and Shell Maintenance Spa Cover and Pillows Due to constant punishment your spa cover and pillows receive, you should protect them by applying a vinyl and leather cleaner as part of your monthly maintenance plan. Use a product that is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage without leaving an oily residue behind that is normally associated with common automotive vinyl protectants. -
Page 50: How To Order Replacement Parts
The fastest tool to find replacement parts and accessories Buying replacement filters, parts, or accessories is part of spa ownership, but finding commonly replaced or ordered parts for your spa model is made easy, and just a few clicks away. Using your spa serial number, you may look up and find your exact spa model and find these components. -
Page 51: Replacement Parts
NOTE: Additional parts can be found in our web- Replacement Parts site with your serial number, or contact your sap dealer. 2’’ Cluster Storm Directional Velocity PLUCS2441009S-CDCL 3’’ Mini storm Directional Velocity PLUCS2442009SS-CDCL 3’’ Mini Storm Massage Directional Velocity PLUCS2442059S-CDCL 4’’... - Page 52 50 SQ FT Ultra Filter FIL50-5D13H15FCT-3 Main Suction Fitting PLU21400203 2’’ Cluster Storm Twin Velocity PLUCS2441029S-CDCL 3’’ Mini Storm Twister Velocity PLUCS2442009SS-CDCL 5’’ Power Storm Directional Velocity PLUCS2441009SS-CDCL 5’’ Power Storm Multi Massage Velocity PLUCS2444059S-CDCL 5’’ Power Storm Twister Velocity PLUCS2444049S-CDCL...
- Page 53 ALX WATERFALL CASCADE SUB ASSEMBLY (Rectangle) Off White PLU21800835 1 LED Light String LIT16100330 2 LED Light String LIT16100331 4 LED Light String LIT16100332 1 to 3 LED extension cord LIT16100335 1 to 1 LED Extension cord LIT16100338 Interior Light without Logic LIT16100337 Main Light Housing, LED lens LIT630-7048...
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Page 54: Additional Parts
Additional Parts... - Page 55 Additional Parts 50 Sq Ft Filter Housing Grey Primary Suction Fitting Part#: FIL517-4909LC-HLG Part#:PLU644-5419-HLGV...
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Page 56: Limited Warranty
To obtain service in the event of a defect covered by this Limited Warranty, notify your Cal and materials Spas dealer or Cal Spas as soon as possible and use all reasonable means to protect the spa from further damage. Upon proof of purchase, a designated service representative will correct the defect subject to the terms and conditions contained in this Limited Warranty. - Page 57 Structural This limited warranty covers defects within the spas fiberglass structural shell. This includes sudden spa shell col- lapse, leaking through the shell, and separation between the spa shell and spa acrylic, caused by faulty bonding. This does not include separation due to micro-abrasions, pin holes in the shell, or warping/bubbling due to sun exposure.
- Page 58 If a defect is found within the first 90 days of ownership, your Cal Spas dealer and Cal Spas can directly assist the spa owner filing a claim and replacing the spa cover if deemed necessary.
- Page 59 The servicing dealer may charge the owner a travel/service fee as well as a diagnose fee if the cause of the issue is unknown, these charges are not covered under warranty. Your spa dealer nor Cal Spas is re- sponsible for damages or costs to rebuild decks, cement structures, or other decor/structures placed against the sides of the spa.
- Page 60 Spa owners who have purchased a Cal Spa, and the spas final resting place is not in the United States or Canada, Cal Spas will be able to send components and parts directly to the spa customer if the original Cal Spa dealer is not within range of the spa.
- Page 61 This Page is Intentionally Blank...
- Page 62 Lloyd’s Material Supply Company, Inc. LTR.2023.1000, REV. G-3 10/11/2023 LTR.2025.1183 1/1/2025 Rev B...
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